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1、生产计划与控制课程设计说明书题目:圆规物料需求计划及能力需求计划的编制姓 名:班级学号:完成时间:成 绩:c.0s1 th P PCs dCi y e.afsies u is Pa - Mem e Rg t Or d c a sare g sldCisaa.fuu _u la e igai. isia ffecesii-ee keeel crl si ia-. 206 v iaer sni s .wrdiik. 1a2i e a ai eaail eae 1r is. ia s e Eseai a ise.i a eiiaias - i 1rat i aiee e .e ei e -.-牛产计
2、划。捽制课程设计说叨/目 录生产计划与控制课程设计任务书 0课程设计(实训)计划书 11 .编制圆规的物料需求计划 21.1 圆规产品简介21.2 圆规物料的基本信息及BOMS 21.3 圆规物料需求计算公式 31.4 主生产计划与物料需求计划 72 .圆规产品的能力计划 112.1 能力计划 112.2 能力需求计划的计算 113 总结 264参考文献 27Cange, id djob; (6)paCi- ie S oc_l So - t houghtmoaladCie- 2f e生产计划与控制课程设计任务书一、设计题目圆规产品物料需求计划及能力需求计划的编制二、设计任务(一)物料需求计划1
3、、选择某一具体产品(最好是机械产品,有产品结构图),按照产品结构特征及零 部件组成,绘制产品结构树图(BOM;所选择的产品尽可能使结构、零部件构成相对复 杂,要求至少8种以上的物料,其中有2个以上的独立需求件;2、依据企业的销售订单和市场预测的数量和交货期,计算各零部件、物料的需要 量、批量方针至少有三种;3、计算出MP领目的需求量,编制物料需求计划。(二)能力计划1、选择某一具体产品,按照产品的主生产计划和物料批量等数据,查找产品的工 作中心资料。2、计算工作中心的负荷,绘制各工作中心负荷曲线;建立产品准备时间矩阵和加 工时间矩阵;计算工作中心的能力需求;绘制工作中心的能力计划图。(三)工作
4、量字数不少于5000字,A4TER纸不少于20页。Ul s.ly r ue pays allm-bes Iym.st.pl_.e_imb- ch br.C a nd - 3.P. a vag- pl ay.e i nie Ie. t lecr.C H-lor.nt.n, poll . t” ” nS . -ds of wrong w I-ly-IScns.- e be. cnncious-.Fo- on n- ofo”3-a.d - ilne on,S not -u-dtoppy membesi me d-Le-pl-yrol e eve m_eadSiCin beW - . wong aig
5、 tob-r. poliial l . e ad rile sand son.A m . aheisaCmmuS , .hen pay s*ls-bg pay, p-y pary ”.“m,. -adngpay,a t pa-aty 3 F.son peay membes la. of-vice aa nd ad run the saifa cion of the pe ople education. RoomXX Ciy (ueau of e dual ona supevsi on of XX munici palyI-iSyt-itl li t . f v flti llt 一 t t.-
6、w l l i tf. IB l i I i i it ii bl f i t l i i ti I tllb il t ti I Iwihl i i i IPt.wk blityb l i t h byktcal reuioet I 1.CnsIuIon Pai rueI Liar I ig of te pai Cnsi uin, a de ep unde staUng of te pats nat u., pupooe, gui dig prinie * goas, ogaiin, good lie, grrsp iondiins rggs and ob,alns of pari m bb
7、n, beaig i mid ta oah, clar LiaHid pai m beriiea and indiinsI ialig the cide of l diiipine of he CPC the CPCs Usi piai egulain* t he Cinee CmmuiS Pai M-be Rigs O dna nce ad s I n, maSei ng ielli si pie sadads of fiu mist, the-fiu uphodiI gs, meig vaius ties of diiiliai ofene a id punisme nt p.v Sins
8、. 2. spo-. T o XI Geea Se ceai m portat spee ch rradng (206 Iin)ad out povely for laianpig ree ai s miprp I led of -gavi Xa mo - d, ad inoain mohan ,imporant touggt Mase ad stegte te pai srt. ulis the pupose .las mora . innevaton raatd t o te ba si equeme ns. i nunde- nd ma rfoloW ng ase is cone nt
9、(1)idea ats Cmmuniss sir it Shang of、alim, let rightof w-ve 、a nd Oulokonle, ad uus; 2)Cia de n is nOonal of den, and I aiona of dram, and pepe of dram, s Cine - mode n H mos .ratof drem,ire Elsetil s s nai I na proseti a nd naina eviaiain, ad people ha ppi nes; (3) Ciaf - urs S oiia is s m hevd Cin
10、nse grat reviva of wi, ehanccd rad unide nce and te o. cnfie , ad s-生产计划与控制课程设计说明书课程设计(实训)计划书指导教师:周丽艳班级学号:_姓名:王静时间:2012.6.42012.6.15地点: 3310 教室安排:(课程设计时间:2周)-e fr te mase s dd not a_ the i ntave and sme even esonsbily, mus mpllme ntain to e ac brac and lac nnme m bes. 3 - Plya enstvh ad pol judgmetd
11、ae tht .ns kids ofwrng thought, Wong w ods anddieds imi e blscnsc ouses of te pay, te pay membescnsi ouse ss Focs onsme pay m bes enseof oga niztin ad dici pie they donot pariiaei n te Oganiat on, i s not equie d t ppy m bersi dues fr a lng tme, do not pay avaguad a nd ex playrol e sme don eve meti
12、on mobeshi p, fi tmO a dit ncton bewen rg ht ad Wong . aiigto obse- polt-ldi sc pie a nd ruls, a nd son.Alays -. i mid that he s a Cmmunst stegg he pary sit l sei ng pari pari pari pati paiiai .ad ngpati a te pat, t he pai fr te pati sengtei I g te cnsi ousnssof the pays | ur pooe. Fo - s on pepes c
13、on pinof sme pay mebes .-of sese of sev dig esonsbi ad ote isuus.Actvey adpt ttehut pul c inteess jb, ec iconomi c .eel “ment of te neI t til freds eaiw normal, leiusy impl -ent teBeaig i mid the fundetai vlpment phlsphy had wI ur pooe of mviork ha d wrkngg tp pepe a he ar, cooe is wihad basd on t h
14、ei ow n deiatI the ma s be kid t peI pl, de diatd t opu-vc e and plly a par i n povey eie, wihon. Secnd, on the Cunci of the -cinl eve ccde S ao- e irmet s -ct on a boe paryprcicl a cins twd- to tke the in the t -t ad masan the e ducain w orkig clsey wteadig pracie, r mI re bee, more Stic requeme ns
15、, higher angent m - bes k now nd srve t o mprfe te deolggI ut of devotin, ttB aou ehi , god ffih i S not e nough, a nd some e and cndDnsd dopbi d is ” ad the iNanpig ree aC s.,prpd of g ,Xa mo - d, ad、no“n michan , imporant tougt Mase ad steHe te pa. srt, ulis the pupose d - * mora CaaCer cnnevatonr
16、 t o te ba sc eqUeme ns. lai nun.e nd ma r folw ng ase Cs cone nt (1) d ats Cmmuniss sii Shang- ordig t o dst ngus l aI d has tagetd sui of rrqueme nts en sue ea I ig e du larigthe coe of dicipine of ethe is dsl piay e.ains theCiee Cmmuis Paof、acim, let rightof w、a nd Oulok onle, ad uls. 2) ia de-is
17、 n - nal of de-, aaa nced ad un the latsailton of the pe opl e ldu - in. RoomXX c,e- of e duat ona iupeVs on of XX munic pal,made elej nes, prmote al m bers cnsiosy rrsppce d nsi uton, ad comp-Wth pa,rues Wt I XI Genea Se - a, se imporat spec,,am be Rghs O dna nne ad s I n, maseing ield si plne sada
18、rs of fu must, thefu uphodiI gs, m-teig vaius t,es of diil,a,ofnd I aiona of dram, and pepe of dram, s ine - mode n,la mos gratof drem,cre Elsetia s s nai I na proseit,a nd natona -t -t ad ped, ad gu,e prrct a dPrmote te work a nd be _aiid par,m bes ad leaning aragme ns ae hee b,maks te fol oWig se
19、clc progrmmesLeaning e - irmetson pa,membes to stud, te pa,nsiu.n and pa,uls a nd uj,teXI (ere s of imporaid punisme nt prv sins. I seis spoke. T o XI Geea Se cea,一 m portat spee ch rradng ( s、n)ad out pover,for laic t - book,laring udesland XI Xnnlal Slcrea,sees mportat spee cof ba sc spit, lar I i
20、g unde nd Ceet a ul ng ut ng poll ca new cncept new toughtopl e ha ppi nes. (3) ia f - urs S ocil is s (che-innse grat r of w,ehanccd rad cnke nce and teo, cnfie I ce , ad s,stmcnfdece 4 fu a uI i,la,ut s new of hisor,cndiins Xa pp,rul ng ac,g polial tal satg,cnnciu- Wih our a ul ld the wnt se ec, I
21、 ea ,c - r ,selc h leaning 一 s to de epen undesa nd ng of te nstonPa,rues nntt u,n Par,rues in te ddepnew satg,of bbsic conet l lari ng udesa nd XI Gnealecea,i F u,aw ork du,g a dvcaeof ourgrasrott mmldiB,ono 5)insse d ino,n, ad codi non, ad gee, and ope, and sard deVlpment s r - t onshi p i na deve
22、lpmet glba of one dee生产计划与控制课程设计说明书表1-1产品圆规A的BOM母件子件所需数量/ 个母件子件所需数量/个AB1DG1AC1DH1CD1EI1CE1EJ1CF1EK11.3 圆规物料需求计算公式t *td Mt,tp tFi(t)为产品i在期间t的需求预测量;(1)计算毛需求(Gross Requirement, GR设产品i在期间t的毛需求为GRi(t), 则其计算公式为:D(t)GRi( t) = max D(2),Fi(t) 不式中,D(t)为产品i在期间t的实际订单量 t d为需求时界;t p为计划时界。(2)确定在途量(Scheduled Receip
23、ts , SR)。在途量表示已经订购或已经生产、预 计在期间t到货的物料量。产品i在期间t的在途量可设为SR(t)。计算净需求量和预 计可用库存量时应考虑在途量(如何考虑在途量,将在计算净需求量和预计可用库存量 中作介绍)。当该产品提前期大于1周(如提前期为3周)时,则已核发和执行的定单既 可以在第1周到达,也可以在第2周或第3周到达,因为本例提前期是1周,故已在途 的订货量应在第1周到达。当然,如果考虑实际的特殊情况,在途量可以在计划期间的 任一期到达。(3) 计算预计在库量(Projected On-Hand , POH)设产品i在期间t的预计在库量 为POH(t) o第一期的预计在库量等
24、于期初库存量加上第一期的在途量再减去毛需求,cae fr te mase s dd not ale the i n. e and sme even esonsbil,mus mpl-e ntain to e acbraca nd - c nnme m - bes. 3 . Pl,a - n|ua d ad pla,role i,eleette crr-tpolialI retai on,po.ial enstvhad pol cl judgmet dae tht gs kids of wrng thought, wong w ods and d- ds |,m,e blscnsc ouses
25、of te pa,, te pa,membescnsi ouse ss Focs on sme pa,m - bes ectonl eve ccde s ao- e i-et s lect on a bo - par,prcicl a ctons twd- to tke the ed in the t ust ad masen the e ducainw orkng clse,wteading prac , r mI re bee, more (tic requeme ns, higher angent m - bes k now nd srve t o mprol te de olgI ut
26、 of devotin, ttB ao* ehi cs, god ff,h is not e nough, a nd some leca and po.icaqua- a nd the oreica l 一0 1. ns on Pa,r ue.n v - e disem eanig undeltandig atnace such as tele ,n a nd aice, i n ful grspon. Stengteing morl culivaibai c cntet of ba led S hangfousmase nsiuton, Zona fr good pa,aenton to s
27、eldon mase a nd membe s, ad par,of ogaisclne , spi, lpurut toiena ze te core vau - it o cnncius acti n, wih epla,beaiinl, m, ad pa,of enta Ogaizai on, a nd par,of pa ogaizain, and par,of grasI r ifue n a nd ea d pe opl e(5 u i nte pa cie mot ng rfm, deve opment a nd saii,Focus onsmes ogaizt ons and
28、ppr,of ca d , a id par, of dscp.e chaper cntet . pgas tw a vag uad of natue ad misi on, ur he cea fu a vce of r.ur-etpr d, sai ng sluggi s aga n, jst to ge b,not ee,g g uode,ng, sme eve npeucor,as miser m - bes des mus I is of iems ba sic cndit ins Sud,i ng te code of sef didd-s计算公式为:POF(1)=OH+SR(1)
29、-GRi(1) (2-2)式中,OH计划期初的库存量,其他期别的预计在库量为:POH:t)=PABi(t)+SR i (t)-GR i(t) (2-3)式中,PAB(t)为产品i在期间t的预计可用库存量。(4)计算净需求(Net Requirement , NR)。设产品i在期间t净需求量为NR(t),则 其计算公式可以写成:NR(t)=GRi(t)-SR i(t)-PAB i(t) (2-4)式中,PAB(t-1)为上期即t-1期的预计可用库存量。(5)确定计划定单的产出(Planned Order Receipts , PORC)由上面净需求的计算可 以看出,并非所有期间都有净需求,如果可
30、提供的量能满足毛需求,则表明有净需求, 净需求是一个随机的结果。某一期间t有净需求,就要求在该期必须获得等于或超过净 需求的物料量,这就是计划订单的产出,产出的期别和净需求的期别相对应。通常设产 品i在期间t的计划订单产出量为PORQ)。计划订单的产出量应为批量的整数倍。(6)确定计划定单的投入(Planned Order Release , POR)设产品i在期间t的计 划订单投入量为PORt),则其计算公式为:PORt尸PORC (t-LT) (2-5)式中,LT为订货提前期。(7)计算预计可用库存量(Projected Available Balance, PAB)。设第i种产品在第t期
31、的预计可用库存为PAB(t) , PAB(0)即表示期初库存,PAB(t)的计算公式为: PAB(t)=PABi(t-1)+SR i(t)+PORC(t)-GR i(t) (2-6)式中,PORiGt)为第t期的计划订单接受量。式(2-6)也可写成:PAB(t)=POHi(t)+PORCi(t) (2-7)预计可用库存量实际为期初库存,即为相应时间的当前库存量,它是仓库中实际存 放的可用库存量。(8)可供销售量(Available t0 Promise, ATP)。设产品i在期间t的可供销售量为 ATP(t),则其计算公式为:ATP i(t)=PORi (t)+SRi(t)- Z GR (2-
32、8)j +Ul s.ly rue pay s a 1l m_bes ”.”.mb- ch br.can. - 3. P. a vag- pl .,. i nie fttecrec.H-lor.ntmn, poll e t” ” nS . -ds of ongw I-ly-IScnsciuse -be. cnnciouses. Focuson n- ofo”3.d - ilne on,S not -o ppy membesi laya v._. d ad exmplay role eve .dsi nbew - . wong aig tob-r. poliial .01 .e ad rue sa
33、nd son.A m . ahe isaCmmuS , .hen pay s*ls-bg pay, p-y pary ”.”0,. l_-dngpa. t Ie pa-aty F.son peay membes la.of -be aa nd ad run the saifa cion of the people education. RoomXX Ciy (ueau of e dual ona supevsi on of XX munici paly206 t. iif ti Bi iS.t itwl l it .f vfltillt 一 t t. - l lit f.I BliIi iit
34、il bl f itliI tiIt llbil t ti IIwihll -it i XI G l iii IPtiwkbli lb l it hbyklf.wiiiLi i t11bt ty it ti IIlf. XI i f i t t h G1st .h l i ittif .-tilpilitlpiliisght seis Id d rss t he ba Sc srt ad praCi cal reuioet I I.CnsIuIon Pay rueI Liar I ig of Ie pay Cnsi uin, a de ep unde sIadng of Ie pats nat
35、 u., pupooe, guidig prinie * goas, ogaiin, god sye, grsp condiins rgs and ob,alns of pary mobes, beaig i mid Iaoah, clar q fld pay m bercciea and ccndiins-rig the cede of l dicipine of he CPC the CPCs Usipiay egulain* t he Cinee CmmuiS Pay M-be Rghs Odna nce ad I I n, mei ng - l.lsipie sadads of、 mu
36、I, the、u uphodiI gs, meig vaius tyes of dicilia,ofene a id punisme nt p.v Sins. I spo-. T o XI Geea Se ceay m porIat speech rradng ( Iin)ad out povely for lasc t - boo.,、a.i ng ud、nd XI Xnnlal S,eay sees mporIat spee Uof ba - spiI, bar I ig undeSand CeeI a ul ng oIng poH ca ne- ccncept new Ioughtnew
37、 saIgy of bbsi c conIeI l la.i ng udesa nd XI neal Seceay i F ujiaw ork duig a dvocae of ourgras.ott bmidaey onid dop H bir d is ly ad the iNanping ree ac s _y prp I led of gaVy Xa mo - d, ad Inoain mlchan ,imporant IougI Mase ad sIegIe Ie pay srt. ulis the pupose .las mora chtactu ccmenHon rraatd t
38、 o Ie ba sc equeme ns. i nunde nd maser followng ase Us cone nI (1)idea aIs Cmmuniss sir it Shang of -acim _t rightof w-ve w a nd Oulokonle, ad u ; I)Cia de n is naonal of den, and I aiona of dram, and peple of dram, s Cine - mode n yla mos gratof drem,ccre Eisetia s s nai I na proseiy a nd naina ev
39、iaiain, ad people ha ppi nes; (3) Ciaf - urs S ocia is s Ichevd Cinnse gratr iva of wy, ehanccd rad ccnlde nce and Ie oy cnfie I ce , ad sys ccnfidece 4 fu a uSI |y ayut s new of hisory cnniins Xia paryrul ng acIng poliial Ial saIgy ccnmiousy -th our a ul ld the w o 5)isse d ino-in, ad ccodi nnIon,
40、ad gee, and ope, and sard devlopment s reaI onshi p Ci na deveopmet globa of one dee-生产计划与控制课程设计说明书式中,PORt)为期间t的计划订单产出量;t为下一次出现计划产出量前的期间。根据所收集的资料和产品进行确定物料主文件,物料库存记录与产品的订单和预测数据表1-2物料主文件物料提前期/周安全时间/周安全库存/个批量规则A1025LELB1025FOQ=200C1025POQ=3D1025FOQ=200E1025FOQ=200F1025FOQ=500G1025POQ=3H1025POQ=2I1025FO
41、Q=200J1025FOQ=200K1025FOQ=200注:LEL-一批对批法,即按需确定批量量;FOQ-固定批量法;PO期间订购法表1-3物料库存记录物料现有量/个已分配量/个在途量/个0 1 2345678A2001000000000B4002000000000C4001000000000D8002000000000E6003000000000n esonsbily, mus mpllme nain to e ac brac a ndlac nnme m bes. 3 - Plya ensIvhad pol Icl j - dmeI dae Iht .ns kids of wrng th
42、ought, wong w ods anddieds imy e blscnsc ouses of Ie pay, Ie pay membescnsi ouse ss Focs onsme pay m bes ense of oganizIinad dicipie t hey do not pariiaei n Ie OganiaIon, is not equie d I ppy m bersi dues fr a lng tme, do not pa y a vaguad a nd ex payrol e sme don eve meti on mobeshi p, fi ImO a diI
43、 ncIon bewen rg ht ad wong . aiigto obse- polI cal di sc pie a nd ruls, a nd son.Alays -. i mid t hat he s a CmmunsI sIeg he pary siI l sei ng pary pary pary pat y pay lay .ad ng pay a Ie pay t he pay fr Ie pay sengIei I g Ie cnsi ousnssof the pays | urpole. Focuson pepes conce pinof sme pay mebes .-of seseof sevce, dnoti.,M.e6:“unhyb”“.;:-;”:;.-,.,*om9.rioern.;:;.:sct“3eo:v:”M:r“.,*.“/=: 青壮.”.;-::;,1-;ade.nga:op3:,es-y
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