进冲压模具拆装报告

1、级进冲压模具拆装报告模具拆装与零件工艺分析报告学校:*系别:*专业:模具设计与制造指导老师：*姓名：*学号:*2011.12.01InvestigationDetachmentledthedevelopmentofasmallcrimescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudgments,betterservice.Threeistoadheretothecommunityopera

2、tiontothepolice.Thepoliceinsistoninsufficientmanpower,atalllevelsandthepoliceshouldactivelylaunchedthepeacevolunteerparticipationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobofurbanandruralsecuritypatrols,contradictionsanddispute

3、smediationwork.Tothepolicestationareaasaunit,andactivelyseektheparty,governmentandvillagehome,supporttheincreasedpreventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadershiptomakeanexample,ifleadersdon'ttakethelead,itisdr

4、ivenbytheteam.Thesecondistodoagoodjobofeducation.Publicsecurityworkallisforthepeopletostrengthentheeducationofthemassline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentserviceattitudeassessmentactivities.Inthecity'spublicse

5、curityorganstocarryoutpoliceserviceattitudeassessmentactivities,serviceattitudeisnotgoodcan'tPingxiantree,cannotpromotereuse.Topracticethe"immediately"."Breakthroughthepark,cohesionisthemunicipalPartycommittee,municipalgovernmentmadeamajorstrategicdeployment,atalllevelsofpublicsec

6、urityorgansshouldresolutelyabandoneverythingandacceleratethedevelopmentto第一部分模具拆装一、模具拆装任务和目的拆装任务:掌握该典型冷冲压模具工作原理、结构组成、模具零部件的功用、相互间的配合关系以及模具零件的加工要求;能正确地使用模具装配常用的工具和辅具;能正确地测绘零件图模具;掌握模具拆装一般步骤和方法拆装目的:,了解冲模的结构特点和作用及拆装工艺;,了解冲模各部分零件的用途及相互安装关系;,掌握模具的安装和调整过程。通过对冲模的拆卸和装配，培养学生的动手能力、分析问题和解决问题的能力，使学生能够综合运用已学知识和技能

7、;对典型冲压模具结构及零部件装配有全面的认识，为机械行业金属板料零件的设计和加工奠定良好的基础。二、拆装前的准备,级进拉深冲压模。,游标卡尺、内六角扳手、木锤、等常用钳工工具。三、模具拆装、测绘内容及步骤拆模具、测绘:1. 将模具放在拆装台上，先卸定位模柄;2. 用内六角扳手拧下上模板上的紧固螺钉;3. 卸下凸模固定板，并用木棒卸下固定板中的凸模，测量各零件尺寸，并记录;4. 将凸模固定板分解，卸下凸模定位板、橡胶弹簧和卸料板，测量各零件尺寸，并记录;5. 用起子从下模板上卸下凹模，测量各零件尺寸，并记录，拆卸测绘完成。装模具:6. 用木锤把拉深凹模模打入凹凸模固定板对应的孔中，保证凸模底部与

8、固定板底面相平。7. 把卸料板、凹凸模固定板、上模座按照拆卸时逆顺序合拢，对正销钉孔，打入销钉，用内六角螺栓紧固。8. 安装上卸料板，紧固卸料螺钉。9. 安装模柄，打入销钉，紧固螺栓。小组分工:InvestigationDetachmentledthedevelopmentofasmallcrimescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudgments,betterservice.Th

9、reeistoadheretothecommunityoperationtothepolice.Thepoliceinsistoninsufficientmanpower,atalllevelsandthepoliceshouldactivelylaunchedthepeacevolunteerparticipationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobofurbanandruralsecurity

10、patrols,contradictionsanddisputesmediationwork.Tothepolicestationareaasaunit,andactivelyseektheparty,governmentandvillagehome,supporttheincreasedpreventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadershiptomakeanexample,ifle

11、adersdon'ttakethelead,itisdrivenbytheteam.Thesecondistodoagoodjobofeducation.Publicsecurityworkallisforthepeopletostrengthentheeducationofthemassline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentserviceattitudeassessmentac

12、tivities.Inthecity'spublicsecurityorganstocarryoutpoliceserviceattitudeassessmentactivities,serviceattitudeisnotgoodcan'tPingxiantree,cannotpromotereuse.Topracticethe"immediately"."Breakthroughthepark,cohesionisthemunicipalPartycommittee,municipalgovernmentmadeamajorstrategicd

13、eployment,atalllevelsofpublicsecurityorgansshouldresolutelyabandoneverythingandacceleratethedevelopmentto* *:完成1、2、6、7、8、9的主要拆装部分。* *:完成3、4、5的零件测绘部分。* *:完成3、4、5的零件测绘部分。* *:3、4、5的拆装、及零件测绘部分。第二部分部分零件的工艺分析、本模具结构和工作原理级进拉深模结构如下图,压料板,冲孔凸模,冲孔凹模,拉深凹模,拉深凸模,套筒,橡胶2,导正销,凹、凸模固定板工作原理:工作时，条料从右向左方向送料，第一工位由,冲孔凸模、,冲孔

14、凹模冲两个定位孔保证后面工位的定位，并由,拉深凹模、,拉深凸模进行首次拉深;第二工位由,导正销进行定位、导正并由,拉深凹模、,拉深凸模再次进行拉深。第三工位进行最终的拉深整形。二、部分零件的工艺分析1、压料板加工工艺过程卡InvestigationDetachmentledthedevelopmentofasmallcrimescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudgments,be

15、tterservice.Threeistoadheretothecommunityoperationtothepolice.Thepoliceinsistoninsufficientmanpower,atalllevelsandthepoliceshouldactivelylaunchedthepeacevolunteerparticipationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobofurbanan

16、druralsecuritypatrols,contradictionsanddisputesmediationwork.Tothepolicestationareaasaunit,andactivelyseektheparty,governmentandvillagehome,supporttheincreasedpreventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadershiptomake

17、anexample,ifleadersdon'ttakethelead,itisdrivenbytheteam.Thesecondistodoagoodjobofeducation.Publicsecurityworkallisforthepeopletostrengthentheeducationofthemassline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentserviceattitu

18、deassessmentactivities.Inthecity'spublicsecurityorganstocarryoutpoliceserviceattitudeassessmentactivities,serviceattitudeisnotgoodcan'tPingxiantree,cannotpromotereuse.Topracticethe"immediately"."Breakthroughthepark,cohesionisthemunicipalPartycommittee,municipalgovernmentmadeam

19、ajorstrategicdeployment,atalllevelsofpublicsecurityorgansshouldresolutelyabandoneverythingandacceleratethedevelopmentto压料板加工工艺过程卡工序号工序名称工序内容1下料板料142X80X26mm2铳铳六面到141X79.4X25.4mm磨上下两平面至25并使四面垂直度3平面磨达到0.01/50mm1、划线，打中心孔。2、钻2X（）4、3X（|）25通孔，3、钻4X（|）4深度8mm4钳工4X（|）14深度3mn绞孔4、攻M8螺纹深度26mm5热处理淬火使硬度达60-65HRC。

20、6钳工研磨去毛刺、倒角7检验2、冲孔凸模加工工艺过程卡冲孔凸模加工工艺过程卡工序号工序名称工序内容1下料棒料锯切（I）10X52mm1.车外圆至（|）8.4X52mm2车外圆2.车外圆至64.4X45.3mm3热处理淬火加回火至硬度HRC50551.一顶一夹磨（|）4外圆，留0.01mm研磨余量4磨外圆2.磨外圆至小8外圆，留0.01mmCT磨余量5线切割切割使长度为50mm6研磨研磨刃口面至图纸尺寸7检修3、冲孔凹模加工工艺过程卡冲孔凹模加工工艺过程卡工序号工序名称工序内容1下料条料锯切（退火状态）50X50x36mm铳光六面至48.3X48.3X35.4mm注意:2粗铳两大平面与两相邻侧面

21、标准用角度测量达基本垂直）磨光两面厚度达35.2mm并磨相邻侧面3平面磨达四面垂直，垂直度为0.01/50mm1、划线，划出各孔中心线并划出凹模洞4钳工孔轮廓尺寸。2、钻2X64和625通孑I。绞孔并保持孔同轴度。3.钻2X（|）4孔，并InvestigationDetachmentledthedevelopmentofasmallcrimescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudg

22、ments,betterservice.Threeistoadheretothecommunityoperationtothepolice.Thepoliceinsistoninsufficientmanpower,atalllevelsandthepoliceshouldactivelylaunchedthepeacevolunteerparticipationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobo

23、furbanandruralsecuritypatrols,contradictionsanddisputesmediationwork.Tothepolicestationareaasaunit,andactivelyseektheparty,governmentandvillagehome,supporttheincreasedpreventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadersh

24、iptomakeanexample,ifleadersdon'ttakethelead,itisdrivenbytheteam.Thesecondistodoagoodjobofeducation.Publicsecurityworkallisforthepeopletostrengthentheeducationofthemassline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentservi

25、ceattitudeassessmentactivities.Inthecity'spublicsecurityorganstocarryoutpoliceserviceattitudeassessmentactivities,serviceattitudeisnotgoodcan'tPingxiantree,cannotpromotereuse.Topracticethe"immediately"."Breakthroughthepark,cohesionisthemunicipalPartycommittee,municipalgovernme

26、ntmadeamajorstrategicdeployment,atalllevelsofpublicsecurityorgansshouldresolutelyabandoneverythingandacceleratethedevelopmentto绞孔2X(1)4深度7mmn呆持两孔同轴度。5 热处理淬火，使硬度达60-65HRC6 平面磨磨光两平面使厚度达到35.1mm7 线切割割凹模外形，并留0.01-0.02mm研磨量研磨洞口内壁侧面达8um，磨凹模板上平8平磨面厚度达到图纸尺寸要求9检验4、拉深凹模加工工艺过程卡拉伸凹模加工工艺过程卡工序号工序名称工序内容1下料棒料小25X52m

27、m件2铣铣光上下面至50.4mm磨上下两平面至50.2并使两相邻垂直度3平面磨达到0.02/100mm1.划线，划出孔中心线。2.钻小9通孔，深度50mm3.钻2X（|）4孔深度12mm钻4钳工小11孔深度21mm钻小17孔深度20mm。4、攻孔2XM硼纹。5 热处理淬火，低温回火6 磨削磨外形尺寸至图纸尺寸7 检验5、拉深凸模加工工艺过程卡拉伸凸模加工工艺过程卡工序号工序名称工序内容1下料棒料锯切（退火状态）（!）20X352热处理退火至HBS?2291.粗车外轮廓。3数控车削2.精车外轮廓。4平面磨上下平面5钳工钻、攻螺纹孔6热处理淬火、低温回火7磨削磨小18、R3面8检验6、凹凸模固定板

28、加工工艺过程卡凹凸模固定板加工工艺过程卡InvestigationDetachmentledthedevelopmentofasmallcrimescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudgments,betterservice.Threeistoadheretothecommunityoperationtothepolice.Thepoliceinsistoninsufficient

29、manpower,atalllevelsandthepoliceshouldactivelylaunchedthepeacevolunteerparticipationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobofurbanandruralsecuritypatrols,contradictionsanddisputesmediationwork.Tothepolicestationareaasaunit,

30、andactivelyseektheparty,governmentandvillagehome,supporttheincreasedpreventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadershiptomakeanexample,ifleadersdon'ttakethelead,itisdrivenbytheteam.Thesecondistodoagoodjobofeducat

31、ion.Publicsecurityworkallisforthepeopletostrengthentheeducationofthemassline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentserviceattitudeassessmentactivities.Inthecity'spublicsecurityorganstocarryoutpoliceserviceattitudeas

32、sessmentactivities,serviceattitudeisnotgoodcan'tPingxiantree,cannotpromotereuse.Topracticethe"immediately"."Breakthroughthepark,cohesionisthemunicipalPartycommittee,municipalgovernmentmadeamajorstrategicdeployment,atalllevelsofpublicsecurityorgansshouldresolutelyabandoneverythinga

33、ndacceleratethedevelopmentto工序号 工序名称 工序内容1下料板料142X82X26mm件2铳铳光六面到140.4X80.4X26mm磨上下两平面至25.4并使两相邻垂直度3平面磨达到0.02/100mm1、划线，划出各孔中心线。2、钻2X（）8、3X（|）35、4X（|）4通孔。3、钻4X（|）8深4钳工度为6mm4、钻2X（|）6深度10mm攻螺纹5热处理淬火，低温回火6磨削磨外形尺寸至图纸尺寸7检验主要零件的零件图：,压料板零件图：A4林鸵雕俑力,冲孔凸模零件图InvestigationDetachmentledthedevelopmentofasmallcri

34、mescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudgments,betterservice.Threeistoadheretothecommunityoperationtothepolice.Thepoliceinsistoninsufficientmanpower,atalllevelsandthepoliceshouldactivelylaunchedthepeacevolunteer

35、participationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobofurbanandruralsecuritypatrols,contradictionsanddisputesmediationwork.Tothepolicestationareaasaunit,andactivelyseektheparty,governmentandvillagehome,supporttheincreasedpre

36、ventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadershiptomakeanexample,ifleadersdon'ttakethelead,itisdrivenbytheteam.Thesecondistodoagoodjobofeducation.Publicsecurityworkallisforthepeopletostrengthentheeducationofthemas

37、sline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentserviceattitudeassessmentactivities.Inthecity'spublicsecurityorganstocarryoutpoliceserviceattitudeassessmentactivities,serviceattitudeisnotgoodcan'tPingxiantree,cannot

38、promotereuse.Topracticethe"immediately"."Breakthroughthepark,cohesionisthemunicipalPartycommittee,municipalgovernmentmadeamajorstrategicdeployment,atalllevelsofpublicsecurityorgansshouldresolutelyabandoneverythingandacceleratethedevelopmentto,冲孔凹模零件图,拉深凹模零件图InvestigationDetachmentledt

39、hedevelopmentofasmallcrimescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudgments,betterservice.Threeistoadheretothecommunityoperationtothepolice.Thepoliceinsistoninsufficientmanpower,atalllevelsandthepoliceshouldactivelyl

40、aunchedthepeacevolunteerparticipationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobofurbanandruralsecuritypatrols,contradictionsanddisputesmediationwork.Tothepolicestationareaasaunit,andactivelyseektheparty,governmentandvillagehom

41、e,supporttheincreasedpreventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadershiptomakeanexample,ifleadersdon'ttakethelead,itisdrivenbytheteam.Thesecondistodoagoodjobofeducation.Publicsecurityworkallisforthepeopletostreng

42、thentheeducationofthemassline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentserviceattitudeassessmentactivities.Inthecity'spublicsecurityorganstocarryoutpoliceserviceattitudeassessmentactivities,serviceattitudeisnotgoodcan&

43、#39;tPingxiantree,cannotpromotereuse.Topracticethe"immediately"."Breakthroughthepark,cohesionisthemunicipalPartycommittee,municipalgovernmentmadeamajorstrategicdeployment,atalllevelsofpublicsecurityorgansshouldresolutelyabandoneverythingandacceleratethedevelopmentto内7,拉深凸模零件图,套筒零件图Inv

44、estigationDetachmentledthedevelopmentofasmallcrimescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudgments,betterservice.Threeistoadheretothecommunityoperationtothepolice.Thepoliceinsistoninsufficientmanpower,atalllevelsand

45、thepoliceshouldactivelylaunchedthepeacevolunteerparticipationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobofurbanandruralsecuritypatrols,contradictionsanddisputesmediationwork.Tothepolicestationareaasaunit,andactivelyseektheparty

46、,governmentandvillagehome,supporttheincreasedpreventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadershiptomakeanexample,ifleadersdon'ttakethelead,itisdrivenbytheteam.Thesecondistodoagoodjobofeducation.Publicsecurityworka

47、llisforthepeopletostrengthentheeducationofthemassline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentserviceattitudeassessmentactivities.Inthecity'spublicsecurityorganstocarryoutpoliceserviceattitudeassessmentactivities,serv

48、iceattitudeisnotgoodcan'tPingxiantree,cannotpromotereuse.Topracticethe"immediately"."Breakthroughthepark,cohesionisthemunicipalPartycommittee,municipalgovernmentmadeamajorstrategicdeployment,atalllevelsofpublicsecurityorgansshouldresolutelyabandoneverythingandacceleratethedevelopm

49、ent tov 018,，凹、凸模固定板零件图InvestigationDetachmentledthedevelopmentofasmallcrimescenesimpleinspectionprocess,asmuchaspossibletothegrassrootspoliceburden,andtheinspectionresultsintotheintelligencesyntheticjudgments,betterservice.Threeistoadheretothecommunityoperationtothepolice.Thepoliceinsistoninsuffici

50、entmanpower,atalllevelsandthepoliceshouldactivelylaunchedthepeacevolunteerparticipationPublicityandpublicsecurityprevention,publicsecuritymediationandsoon.Inordertouseauxiliarypoliceforcetohelpdoagoodjobofurbanandruralsecuritypatrols,contradictionsanddisputesmediationwork.Tothepolicestationareaasaun

51、it,andactivelyseektheparty,governmentandvillagehome,supporttheincreasedpreventionandtreatmentefforts,thesocialforcesorganized,makeupfortheshortageofpolice.Aserviceattitude,oneiskeyintheleadership.Leadershiptomakeanexample,ifleadersdon'ttakethelead,itisdrivenbytheteam.Thesecondistodoagoodjobofedu

52、cation.Publicsecurityworkallisforthepeopletostrengthentheeducationofthemassline,reallyestablishtheconceptofthemasses,correctattitudetowardsthemasses.ThethirdistoimproveserviceDonotattracttheexcellentserviceattitudeassessmentactivities.Inthecity'spublicsecurityorganstocarryoutpoliceserviceattitudeassessmentactivities,serviceattitudeisnotgoodcan'tPingxiantree,cannotpromotereuse.Topracticethe"