品质周报格式

1、錡远涂装昆山有限公司第25周品質周報目錄目錄IQC來料統計來料統計IPQC檢驗統計檢驗統計FQC檢驗統計檢驗統計客訴統計客訴統計客戶重工狀況統計客戶重工狀況統計退貨統計退貨統計1-1.IQC來料統計總表周數W12W13W14W15W16W17W18W19W20W21來料批142246192138175188211189231162不良批322323139156864退料采批171261396284批退率22.54%9.35%11.98%9.42%5.14%7.98%2.84%4.23%2.60%2.47%目標值3%3%3%3%3%3%3%3%3%3%1-2.每天检验状

2、况统计日期5-175-185-195-205-215-225-23montuewedthufrisatsun來料總批數24232317332329拒收批數0051111特采/挑選批0021000允收批數24231816322228批退率0.0%0.0%21.7%5.9%3.0%4.3%3.4%1-3.TOP5不良廠商（交货（交货5批以上）批以上）厂商名称明通泰龙协信巨多旺來料總批數1019169不良批數4321特采批數1010退貨批數0000批退率40.00%15.79%12.50%11.11%#DIV/0!1-4.TOP5不良廠商（交货（交货5批以下）批以下）厂商名称协和力圣圣美來料總批數2

3、43不良批數231特采批數200退貨批數000批退率100.00%75.00%33.33%#DIV/0!#DIV/0!2-1.IPQC檢驗統計總表周數W12W13W14W15W16W17W18W19W20W21檢驗數2134022470 2843223930 265582385726601274843359532386不良數10971304 17031166 12121063966106714721255不良率5.14%5.80%5.99%4.87%4.56%4.46%3.63%3.88%4.38%3.88%目標值5%5%5%5%5%5%5%5%5%5%2-2.涂装IPQC检验状况周别W12W

4、13W14W15W16W17W18W19W20W21檢驗數1718022470 23350 23930 18320 15160 14820 12980 16600 15290 不良數9841304 1602 1166 1158 1015 891 1006 1092 1096 不良率5.70%5.8%6.9%4.9%6.3%6.7%6.0%7.8%6.6%7.2%目標5%5%5%5%5%5%5%5%5%5%2-3.组装IPQC检验状况周别W12W13W14W15W16W17W18W19W20W21檢驗數0 0 1082 0 7038 7997 10341 11400 14995 16776 不良

5、數0 0 30 0 35 45 67 59 379 159 不良率#2.8%#0.5%0.6%0.6%0.5%2.5%0.9%目標0.5%0.5%0.5%0.5%0.5%0.5%0.5%0.5%0.5%0.5%2-4.印刷IPQC检验状况周别W12W13W14W15W16W17W18W19W20W21檢驗數4160 0 4000 0 1200700 1440 3104 2000 320 不良數113 0 71 0 193 8 2 1 0 不良率2.7%#1.8%#1.6%0.4%0.6%0.1%0.1%0.0%目標5%5%5%5%5%5%5%5%5%5%2-5.各工站不良统计周别周别W12W1

6、3W14W15W16W17W18W19W20W21底漆底漆檢驗數11890 14650 14100 16280 10000 18777 19211 19301 12820 10770 不良數652 816 838 618 582 769 629 817 871 835 底漆不良率5.5%5.6%5.9%3.8%5.8%4.1%3.3%4.2%6.8%7.8%UVUV檢驗數4570 6660 7450 7110 6930 3550 3170 2500 2480 3830 不良數310 451 676 500 516 246 251 182 141 233 UV不良率6.8%6.8%9.1%7.0

7、%7.4%6.9%7.9%7.3%5.7%6.1%PUPU檢驗數600 520 1350 690 890 340 820 0 750 150 不良數17 24 70 54 53 37 34 0 50 4 PU不良率2.8%4.6%5.2%7.8%6.0%10.9%4.1%#6.7%2.7%皮革皮革檢驗數120 590 450 0 500 490 270 450 550 540 不良數5 12 18 0 7 8 7 29 30 24 皮革不良率4.2%2.0%4.0%#1.4%1.6%2.6%6.4%5.5%4.4%印刷印刷檢驗數4160 0 4240 0 1200 700 3130 5233

8、1440 320 不良數113 0 72 0 19 3 45 39 1 0 印刷不良率2.7%#1.7%#1.6%0.4%1.4%0.7%0.1%0.0%2-6.底漆TOP10-不良机种排名一二三四五六七八九一十機種U43JKENDOE620QU53JY18G73KBV001675SEBOOKKCL00檢驗數402880250190260260120680340250不良數2151029222019732169不良率52.50%17.71%11.60%11.58%7.69%7.31%5.83%4.71%4.71%3.60%2-7.UV TOP10-不良机种排名一二三四五六七八九一十機種KBV0

9、0145XE620QY181675C49W88檢驗數1801804502801405502050不良數38254624112069不良率21.11%13.89%10.22%8.57%7.86%3.64%3.37%2-8.TOP5不良状况统计序號序號不良不良状况状况机种机种/ /品名品名总不良数总不良数( (pcspcs) )占总不良比例占总不良比例1异色U43J A盖/E620Q上下盖/KBV00 B盖888.13%2麻点KENDO D盖12111.17%3亮痕KENDO D盖12211.27%4毛屑W88天线盖，后盖/U53J A盖/KENDO D盖13612.56%5颗粒W88后盖/E62

10、0Q上下页键/1675C盖/KENDO D盖22821.05%3-1.FQC檢驗統計總表周數W12W13W14W15W16W17W18W19W20W21檢驗批數74571311452015229824922312195028441328不良批數396390439481646693647616719552批退率53.15%54.70%38.34%23.87%28.11%27.81%27.98%31.59%25.28%41.57%目標值5%5%5%5%5%5%5%5%5%5%3-2. IMF FQC檢驗統計周别W12W13W14W15W16W17W18W19W20W21檢驗批數170 132 42

11、0 526 1214 1776 1446 957 894 467 不良批數145 121 142 257 395 505 447 374 372 197 批退率85.3%91.7%33.8%48.9%32.5%#REF!30.9%39.1%41.6%42.2%目標5%5%5%5%5%5%5%5%5%5%3-3.涂装FQC檢驗統計周别W12W13W14W15W16W17W18W19W20W21檢驗批數403 487 575 1390 952 531 702 462 519 647 不良批數168 243 235 202 208 127 152 142 249 272 批退率41.7%49.9%4

12、0.9%14.5%21.8%23.9%21.7%30.7%48.0%42.0%目標5%5%5%5%5%5%5%5%5%5%3-4.组装FQC檢驗統計周别W12W13W14W15W16W17W18W19W20W21檢驗批數138 94 95 87 107 177 144 245 204 200 不良批數38 26 25 14 32 60 43 83 71 79 批退率27.5%27.7%26.3%16.1%29.9%33.9%29.9%33.9%34.8%39.5%目標0.5%0.5%0.5%0.5%0.5%0.5%0.5%0.5%0.5%0.5%3-5.印刷FQC檢驗統計周别W12W13W14

13、W15W16W17W18W19W20W21檢驗批數34 0 55 12 25 8 20 286 1227 14 不良批數20 0 37 8 11 1 5 17 27 4 批退率58.8%#DIV/0!67.3%66.7%44.0%12.5%28.4%5.9%2.2%28.6%目標5%5%5%5%5%5%5%5%5%5%3-6.TOP5不良状况統計序號序號不良状况不良状况机种机种/ /品名品名总不良数总不良数（PCSPCS）占占总总不良比例不良比例1碰伤KENDO D盖2986.89%2脏污KENDO A D盖/W88后盖，下盖3688.51%3亮痕KENDO A D盖/G73后盖4119.50

14、%4划伤KENDO D盖/W88下盖，后盖45010.40%5毛边KENDO D盖89720.74%客訴統計日期客户机种品名不良状况不良率责任单位短期对策原因分析长期对策效果验证结案 状态5/17华硕U53JTOP CASE button下陷/高度不均1%组装1.POWER BUTTON热熔治具上增加弹簧，调整熔头.1.POWER BUTTON悬臂来料变形. 2.热熔治具行程调整不当 1.IQC进料检验，加入SIP. 2.浮高管控依样品0-0.2mm. 3.后续导入触感治具检测. 4.对产线/品保相关人员进行现场教育训练；重工统计项目W18W19W20W21重工次数2123重工人力6646重工工时38222529重工费用21501