Specification

1、技术协议书SPECIFICATION名称/NAME:甲方/PARTYA:乙方/PARTYB:日期/DATE:2016.08.25目录/Content1. 设备概览OverviewofEquipment2. 设计要求/DesignRequirement3. 动作说明/MotionDescription4. 主要机构说明/MainMechanismDescription5. 设备标准配置及附件/StandardConfiguration6. 设备主要部件品牌及型号/BrandandTypeofMainParts7. 技术参数表/TechnologyParameter8. 设备性能要求/Perfor

2、manceRequirement9. 运输及安装调试/Transportation,InstallationandTrialRun10. 验收条件/AcceptanceCondition11. 大日程/MasterPlan12. 售后/AfterSale甲方及乙方，经过友好协商，对乙方提供的自动化设备的技术要求、质量保证等事宜，达成一致意见，特制订该技术协议。ThisspecificationisenteredintobyandbetweenPARTYAandPARTYBthroughfriendlyconsultations.Itisaboutthetechnicalrequirementa

3、ndqualityguaranteeetc.fortheautomationdevicethatdesignedandmanufacturedbyPARTYB.本协议以中英文双语方式起草，一式两份，如有冲突，以中文为准。ThisspecificationispreparedbothinChineseandEnglishversion,itwillbeheldintwocopiesofthesameform,andintheeventanyconflicts,arisesoutofthetwoversions,theChineseversionshallprevail.1.设备概览/Overvi

4、ewofEquipmentNO.分类/Item内容/Contenhipremovaldevice备金/嚼edgo0ds16S外观整洁，没有破损，没有尖尖角角有可能造成作业员伤害的地方；2.设计要求/DesignRequirementSawingmachineRobotRoll-overmagazineClearandneatappearance,nodamageandnothingmaycauseharmtoworkers;26S水电气安装整齐，标示清晰完整，没有裸露的线头，没有安全隐患；Utilitylinesinstallationmarkedtidy,clearandcomplete,n

5、obarethreads,andnohiddendangers;36S标示整齐、完整、正确；Havingneat,integratedandrightsignormark;46S场地尺寸12米*6米；Space12m*6m;5工艺/Process不锈钢材料，直径小20()100mm,厚度0.83mmStainlesssteeltube,diameter曲2(00mm,thickness0.83mm6工艺/Process原材料长度6mRawmateriallength6m;7工艺/Process单次送料长度101000mmFeedinglength101000mmatsingletime;8工艺

6、/Process伺服自动供料，自动取出加工好的产品，自动排屑系统Servoautofeeding,autogetthecuttubesoutofthemachine,autoremovethemetalchips;9工艺/Process完成品通过机器人竖直放置在料箱里Finishedgoodsisverticallyplacedinboxbyrobot10工艺/Process锯切精度由1mmSawingaccuracy0.1mm11效率/Capacity加工直径(j)60mm厚度1.5mm材料，循环时间=30秒；CycletimeMAX30secproducej)60mmandthicknes

7、s1.5mmmaterial;12效率/Capacity换型时间=5分钟Changeovertimemax5mins13品质/Quality质量符合TAJCO标准,FPY99.5%;QualityaccordingtoTAJCOstandard,FPYis99.5%;14EHS适合于TAJCOEHS标准；SuitableforEHSstandardofTAJCO;15TPM易损件选用标准件；Selectingandusingstandardpartsforquick-wearparts16TPM可以控制/显示所有加工参数及错误代码，可以存储程序；Cancontrolandshowallthep

8、roducedataanderrorcode,andcanmemoryprograms;3. 动作说明/MotionDescription1管材吊装到翻料架Pipeliftingtotheroll-overmagazine4r_12_1L2222283/364044时间轴/Timeline(Sec)动作/MotionNO.翻料架将管材送到切割区2Feedingthepipetothecuttingarea切割机完成定尺寸切割3Autocutting输送带1将切好的管材送到整列区4GettoFGoutofthemachine机械手将管材夹到料箱5PlacetheFGinboxbyrobot输送带

9、2将放满的料箱送出6Movetheboxtothenextstation备注/Remark:人工/Manual机器/Auto4. 主要机构说明/MainMechanismDescriptionNO.机构说明/Mechanismdescription备注/Remark1伺服自动送料系统Servoautofeedingsystem2伺服自动进刀系统Servoautocuttingfeedingsystem3平行双向开合夹钳系统Paralleltwo-sideopen&closeclampworkingsystem4自动润滑系统Autolubricatingsystem5自动分料系统Auto

10、materialseparationsystem6自动排屑装置Autochipremovaldevice7冷却装置Coolingdevice8置料架Materialroll-overmagazine5. 设备标准配置及附件/StandardConfigurationNO.名称/Name数量/Quantity备注/Remark1全自动管材翻料架Full-autotuberoll-overmagazine1set2HSM-K100NC高速金属圆锯机HSM-K100NChighspeedmetaltubecircularsawingmachine1set3链板式排屑机Chain-plate-type

11、chipremovaldevice1set4皮带式输送带Beltconveyor1set5滚轮式输送带Rollerconveyor1set6机器人Robot1setTAJCOprovideonerobottosupplier7夹具Fixture1set6. 设备主要部件品牌及型号/BrandandTypeofMainPartsNO.名称/Name品牌/型号/Brand/Type备注/Remark1液压泵Hydraulicpump台湾涌辉2.2KWTaiwanYONGHUISHENYU2.2KWC03-430B0YUMHUI.PVF40-70-102液压阀Hydraulicvalve台湾涌辉RI

12、SUNYTaiwanYONGHUIRISUNYSWH-G02-C2-D24-203油缸Oilcylinder泰维油缸TaiweioilcylinderMOB63*150HTB-SD-40*404油管OiltubeShunLong5液压表Hydraulicmeter涌辉仪表YONGHUImeterLB-70Kg6PLC日本三菱JapanMitsubishisFX3U-64MT7送料伺服电机Feedingservomotor日本三菱1.0kwJapanMitsubishis1.0kwMR-JE-100A+HG-SN102J8进刀伺服电机Cuttingfeedingservomotor日本三菱1.5

13、kwJapanMitsubishis1.5kwMR-JER-200A+HG-SN152BJ9切削电机Cuttingmainmotor台湾东元TaiwanDONGYUAN4P5HP112M3.5kw10触摸屏Touchscreen台湾威纶通7寸(中英文)TaiwanWeiluntong1inches(Chinese-Englishinterface)TK6070IP11继电器Relay日本施耐德JapanSchneiderRXM2LB2BD24VCD12接触器Contactor日本施耐德JapanSchneiderLC1E25-1013马达保护器Motorprotector日本施耐德JapanS

14、chneiderJB-82A-20A14接近开关ProximityswitchAutonicsPSN17-8DN15齿轮箱Gearbox台湾，锯片无极变速Taiwan,Sawbladerevolvingspeed,multitronicCVT375Gearbox16丝杠Screwrod台湾ABBATaiwanABBASFI02510-4-125517外罩箱体镀金Covertankmetalplate1.5mm厚材料Material1.5mmthicknessShangHaiBaoGang7. 技术参数表/TechnologyParameterNO.内容/Content技术参数/Paramete

15、r备注/Remark1电源供应；Power20KW380Vac50Hz2压缩空气；Compressiveair6bar3环境温度要求；Temperaturerequirement;-5454环境湿度要求；Humidityrequirement;10%75%5重量；Weight;8000kg6长宽高；Overalldimensions;(L)12.3m*(W)6m*(H)2m7颜色；ColorTAJCOstandard8油箱容量Oilboxvolume60L9水箱容量Waterboxvolume60L10切削电机功率Cuttingmotorpower3.5kw11送料伺服电机功率Feedings

16、ervomotorpower1kw12进刀伺服电机功率Cuttingfeedingservomotorpower1.5kw13翻料架电机1功率Roll-overmagazinemotor1power1.5kw14翻料架电机2功率Roll-overmagazinemotor2power0.3kw15皮带式输送带电机功率Beltconveyormotorpower0.3kw16滚轮式输送带电机功率Rollerconveyormotorpower1kw17液压泵电机功率Hydraulicpumpmotorpower2.2kw18链板式排屑机电机功率Chain-plate-typechipremova

17、ldevicemotorpower0.2kw8. 设备性能要求/PerformanceRequirementNO.设备性能/Performance备注/Remark1设备具有全自动供料、锯断、理料功能；Havingfunctionofautorawmaterialfeeding,autosawing,andautogetfinishedgoodsoutofthemachine;2加工精度d0.1mm;尾料长度0mm;锯缝宽度1.62.0mm;Cuttingprecision0.1mm;Tailinglength0mm;Sawkerfwidth1.62.0mm;3切割效率小60的材料，每分钟4个

18、Sawingcapacity,<j)60pipe4pcsperminute;4高速钢圆锯片(1)250/旭0Highspeedsteelroundsawblade<j)250/50;<j)35夹钳双向开合，定位准确Paralleltwo-sideopen&closeclamp,locatedaccurately;6屏幕显示配中英文，中文为简体中文；ThedisplaywithlanguageofEnglishandChinese;7具有储存程序功能，方便程序切换；Memorizerforprogramstoringanditwillbeeasilychangeover

19、;8断电记忆功能，数据永久保存；Withmemoryfunctionifpoweroff,anddatacankeepforever;9可设置手动、半自动及全自动操作；Havingstyleofmanual,semi-autoandauto;10有安全保护装置；Havingprotectivedevice;11设备有计数功能；Havingfunctionofcounting;12有自动润滑系统Havingautolubricationsystem9. 运输及安装调试/Transportation,InstallationandTrialRun甲方提供机器人及原材料(6米*10根)用于乙方工厂的

20、预安装调试；PARTYAshouldprovidePARTYBrobotandrawmaterial(6m*10pcs)forpre-installationandpre-debuggingatPARTYB'splant;乙方送货到甲方指定的区域；PARTYBdeliversthegoodstoPARTYA'sdesignatedarea;乙方负责安装调试，甲方提供必要的协助；PARTYBshouldberesponsiblefortheinstallationandcommissioning,andPARTYAshouldprovidethenecessaryassistan

21、ce10. 验收条件/AcceptanceConditionNO.验收条件/AcceptanceCondition分类/Item备注/Remark1设备整体/局部示意图；Overviewandpartsdrawing供应商/SupplierCADDrawing&PDF2设备3D数模；3Ddata供应商/SupplierSTPData3夹具及工作台图纸；Fixtureandworkbenchdrawing供应商/SupplierCADDrawing&PDF4设备安装图纸；供应商/SupplierCADDrawing&PDFEquipmentinstalldrawing5元

22、器件及电控备件清单；Electricalsparepartslist供应商/SupplierPDF6易损件清单及图纸；Quick-wearpartslistanddrawing供应商/SupplierPDF7防错清单；POKA-YOKElist供应商/SupplierPDF8动作说明书；Motionspecification供应商/SupplierPDF9PLC程序;PLCprogram供应商/SupplierPDF10控制回路图；Controlloopdrawing供应商/SupplierCADDrawing&PDF11接线图；Wiringmap供应商/SupplierCADDraw

23、ing&PDF12设备物料清单；BOMlistformachine供应商/SupplierPDF13预验收申请单Preacceptanceapplication供应商/Supplier满负荷运转300pcs,达到80%的设计要求Runningatfullcapacityfor300pcs,achieve80%designrequirement14设备使用说明书；Operationinstruction供应商/SupplierPDF15设备质量保证书；Qualityguarantee供应商/SupplierPDF16供应商出厂检验报告；OQCreport供应商/SupplierPDF,c

24、hecklist17设备维护标准书；WIofmaintenance供应商/Supplier18设备维护培训记录表；Trainingreportformaintenance供应商/Supplier19设备操作培训记录表；Trainingreportforoperating供应商/Supplier20设备效率评估报告；Capacityanalysisreport供应商/SupplierC/TandC/O21加工产品质量评估报告；Qualitycheckingreport;供应商/SupplierCPK>=1.3322终验收申请单；Finalacceptanceapplication供应商/S

25、upplier满负荷运行三个月，达到100%设计要求Runningatfullcapacityfor3months,achieve100%designrequirements;MANUFACTURINGCO.,LTDSPECIFICATIONEquipmentinstalldrawing元器件及电控备件清单；供应商/SupplierElectricalsparepartslist易损件清单及图纸；PDFQuick-wearpartslistanddrawing防错清单；供应商/SupplierPDFPOKA-YOKElist动作说明书；供应商/SupplierPDFMotionspecifica