PTM4500说明书

1、Explanation of symbols符号说明Introduction引言ABOUT PTM LOADGARD SERIES、关于PTM吨位仪系列Benefit优势PTM(Peak Tonnage Module)PTM（峰值吨位模块）Main Features主要特点OPERATING MODES操作模式LOOK WINDOW TIME查看时间SAMPLING (also referred to as “L earning” or “Trending” cycles)采样（也称为“L收入”或“走向”循环）ALARMS报警Other Features其他功能TOUCH SCREEN INT

2、ERFACE触目屏界面MAIN MENU主菜单PRESS MONITOR按显示器Tonnage Display Screen吨位显示屏幕MAIN PEAK LOAD SCREEN主峰负载屏CURRENT JOB DISPLAY目前工作显示CURRENT JOB DISPLAY目前工作显示报警指示灯及历史报警记录ALARM HI STORY报警历史TOTAL PEAK DISAPLY FOR FRAME总峰值的框架PEAK TONNAGE DISPLAY FOR FRAME (Ch1 4)峰值显示框（CH1-4）TREND LED趋势报警ALARM INDICATOR LED FOR FRAME

3、 CHANNEL报警指示灯区域PEAK DISPLAY FOR IN-DIE & ALARM INDI CATOR (In-Die Screen Only)模具及报警指示灯显示（峰值显示在屏幕）VIEWING CURRENT ALARM SETTING S (In-Die Screen Only)查看当前报警设置（触摸屏）ALARM RESET报警复位ALARM SETUP报警设置OPERATING MODE操作模式COPYING SAMPLE TO TARGET复制样本目标VIEW PEAK HI STORY视图峰值曲线Peak History & SPC(Statistic

4、al Process Control) Charts高峰的历史与SPC（统计过程控制）图表ZOOMED MODE放大模式CHANNEL SELECT BUTTONS通道选择按钮CONFIG配置CHANGE GRAPH RESOLUTION改变图形分辩率SCROLL滚动UNZOOM取消缩放GRID网络BOLD以粗体显示LEGEND图例SPC？Current Alarm Setting当前报警设置Group Select组选择HIGH CAPACITY高容量LOW CAPAC ITY低容量TARGET目标+ TOL+ 容差- TOL- 容差EXPAND FACTOR扩大因素LEARNING CYC

5、LE学习周期ADAPTIVE LEARNING ENABLE/DISABLE自适应学习的启动/禁止ALARM WINDOW (ms)报警窗口（毫秒）(LOOK) WINDOW TIME (ms)（看）窗口时间（毫秒）ENABLING EDIT启动编辑DOWNLOAD下载JOB RECIPE工作配方SAVING TO RECIPE DATABASE保存配方数据库MAIN MENU主菜单Signature (Wave) Display Screen署名（波形）显示JOB作业PEAK峰值HIGH CAP高容量LOW CA P低容量TARGET目标SAMPLE采集样本HIGH TOL高容差LOW TO

6、L低容差WAVE VIEWING WINDOW波形显示窗口READ TONNAGE AT ANGLE读取吨位的角度ZOOM IN放大RESET ZOOM重置缩放TREND TYPE趋势类型TREND趋势GRID网络BOLD以粗体显示LEGEND图例CHANNEL SELECT通道选择OVERLAY覆盖、叠加Overlay Screens覆盖屏幕SIGNATURE OVERLAYS CREEN签名覆盖屏幕SIGNATURE OVERLAY SCREEN签名覆盖屏幕PEAK BARS SCREEN峰值分离筛选RECIPE MANAGER配方管理Recipe Main Screen配方主菜单JOB

7、SUMMARY DISPLAY工作摘要显示NAVIGATION BAR导航栏EDIT ON编辑开REMOVE删除EDIT编辑ADD添加COPY复制DOWNLOAD下载MAIN MENU主菜单Job Setup Screen工作设定屏幕JOB NAME作业名称HIGH CAPACITY高容量LOW CAPAC ITY低容量TARGET目标+ TOL+ 容差- TOL- 容差EXPAND FACTOR扩容因子LEARNING CYCLE学习周期ADAPTIVE LEARNING ENABLE/DISABLE自适应学习的启动/禁止报警窗口（毫秒）(LOOK) WINDOW TIME (ms)（看）窗

8、口时间（毫秒）PASTE粘贴CANCEL取消SAVE保存PASSWORD CHANGE更改密码MASTER PASSWORD主密码ADMINISTRATOR PASSWORD管理员密码OPERATOR PASSWORD操作员密码INITIAL PASSWORD初始密码ADTSERVER SETUP SCREENADT服务器设置屏幕Monitor Screen显示屏幕OPERATING STATUS INDICATOR工作状态指示灯OPERATING MODE INDICA TOR操作模式指示灯Sensor Calibration Screen传感器校准页面System Setup Screen

9、系统设置屏幕WINDOW TIME (ms)、窗口时间（毫秒）PEAK WINDOW (Enable/Disable)峰值窗口（启动/禁止）SAVE保存CANCEL取消APPENDIX A附录 AAPPENDIX B附录 BAPPENDIX C附录 CAPPENDIX C附录 DINTRODUCTION简介HELM INSTRUMENT CO., INC. manufactures a complete line of load monitoring control systems for use on metal stamping, forging, compaction and assem

10、bly presses; cold forming, cold heading, injection molding and die cast machines. Standard or custom transducers and load cells are available for in-die monitoring and transfer or progressive tooling. At HELM, quality is inherent not only in the design of our products but in the attitudes of our emp

11、loyees as well. We're working together to give you the best. After all, that's what our business is all about - providing innovative instrumentation to help make your manufacturing process more productive and your operation more effective.HELM仪器有限公司。整条生产线生产负荷监控系统使用金属冲压，锻造，压实和装配压力机，冷成形，冷标题，注塑

12、和压铸机。标准的或定制的传感器和称重传感器可用于模监测和转让或渐进式工具。在HELM，质量不仅在我们的产品设计，但在我们员工的态度以及所固有的。我们一起工作，给你最好的。毕竟，这就是我们的所有业务 - 提供创新的仪器，以帮助使您的生产过程更加富有成效和你的操作更有效。ABOUT PTM LOADGARD SERIES关于PTM吨位仪系列PTM LOADGARD series is one of the most advan ced load monitoring systems Helm can offer. Sophisticated features such as smart

13、sampling, adaptive learning, SPC (Statistical Process Control) Charts help monitor the operation of your machine and protect from faulty operationPTM吨位仪系列可以提供最ADVAN的CED负荷监测系统的掌舵人之一。复杂的功能，如智能采样，自适应学习，SPC（统计过程控制）图表帮助监视您的计算机操作和防止误操作BENEFIT得益Press Protection protect press components, in clouding dies, f

14、rom costly damage保护保护压机组件，监控模具，从而减少昂贵的损失Parts Quality Control ensure parts are being made (stamped) as specified产品质量控制确保产品合格率Variations in the mechanical press and the part making process have the costly potential of press damage, waste of material, and downtime. The PTM LOADGARD uses force monitori

15、ng for both press protection and parts quality control. If an excessive force that could potentially damage the press machine or a variation in force occurs during the part making process are detected, the PTM LOADGARD triggers an “alarm” and stops the press. This allows the press operator to correc

16、t the potential problem ahead.在工作过程中的机械压力机和部分的变化减少工作人员损伤，材料浪费和停机时间，昂贵的潜力。PTM 吨位仪使用力监测，同时按保护和零部件的质量控制。如果用力过猛，可能会损坏压机或在力量的变化发生在生产过程中的一部分被发现，PTM 吨位仪触发“报警”，并停止工作。这使压力机操作员提前纠正潜在的问题PTM (PEAK TONNAGE MODULE)PTM(峰值吨位模块)PTM is a single channel strain gage sensor input module to process the signal of the stra

17、in gage to analog outputPTM是一个单通道应变传感器输入模块处理应变的模拟输出信号PTM provides Auto-Zero® feature (patented by Helm Instrument Co., Inc.). The Auto-Zero® feature automatically keeps the zero balance of the load signal between every load cycles to compensate the tonnage variation affected by any environ

18、mental conditions changes such as temperature.PTM提供自动调零®功能（KELM仪器有限公司的专利）。汽车零®功能自动跟踪每个负载周期之间的负载信号，以弥补任何环境条件，如温度变化影响的吨位变化的概率为零。MAIN FEATURES主要特点OPERATING MODES操作模式PTM LOADGARD Series has three function modes controlled by an operator.PTM吨位仪系列有三种功能模式由操作员控制Setup Mode Used for system setup, Jo

19、b setup or new job download. Capacity alarms are active. Trend Alarms are active if the Trend Alarm in Setup option is enabled from Server Se tup screen. Target value is used for monitoring the Trend alarm conditions as a reference point.设置模式 - 系统设置，岗位设置或新的作业下载使用。容量警报是及时的。趋势警报是及时的，如果在设置选项的趋势报警，启用从服务

20、器本身TUP屏幕。目标值用于监测趋势报警条件，作为一个参考点。Learn Mode Learns new sample value. Capacity alarms are active. Trend alarms are active if the Trend Alarm in Setup option is enabled from Server Se tup screen. Target value is used for monitoring the Trend alarm conditions as a reference point.学习模式 - 学习新的样本价值。容量警报是及时的

21、。趋势警报是及时的，如果在设置选项的趋势报警，启用从服务器本身TUP屏幕。目标值用于监测趋势报警条件，作为一个参考点。Monitor Mode Adaptive learning can be active in this mode. Capacity alarms are active. Trend alarms are active. Sample value is used for monitoring the Trend alarm conditions as a reference point.监视器模式 - 可以在这种模式下的主动自适应学习。容量警报是及时的。及时趋势报警。采样值是

22、用于监测趋势报警条件，作为一个参考点。LOOK WINDOW TIME (ms) - Only applicable to non-Resolver Model看窗口时间 （毫秒）-只适用于非冲突解决程序模型PTM LOADGARD monitors tonnages between the “cri tical” time of the press stroke called the look window. 224 points (tonnage readings) per channel are recorded during the look window time from the

23、look window start trigger point. These points are displayed as a “wave” or “signature” in the Signature Analysis screen. PTM 吨位仪显示器吨位之间的“CRI 立体式”的操作行程的时间称为窗口的外观。 224点，每通道（吨位读数）被记录在外观从外观的窗口启动的触发点的时间窗。这些点是作为一个“波形”或“签名”，签名分析屏幕显示。SAMPLING (also referred to as “Learning” or “Trending” cycles)采样（也称为“学习”或“

24、走向”循环）Samples for pre-determined number of press strokes, defined as sample counts in Alarm Setup screen.样品预先确定的采集数，定义为报警设置屏幕中的样本数。When the sampling is completed, PTM LOADGARD takes an average peak tonnage per channel (while sampling), and stores the average as a Sample value per channel and uses it

25、 as a reference point for Trend Alarm conditions.PTM吨位仪需要完成采样时，每通道的平均峰值吨位（采样时），平均为每通道的采样值存储和使用它作为参考点的趋势报警条件。Sample Sample is the value learned automatically from Learn mode or Monitor mode by adaptive learn feature. The Sample value is used to calculate the Trend and Tracking Alarm condition in Moni

26、tor mode.样本 - 样本是从自动学习模式或自适应学习功能的显示器模式的价值。样本值是用来计算的趋势和跟踪监控模式报警条件。Target When you create a new job, Target values need to be entered manually. These values can be copied from the Sample values when Leaning process is completed for the job. The Target is used during Setup or Learn mode to monitor the

27、Trend Alarm conditions before new Sample values are available.目标 - 当你创建一个新的工作，需要手动输入目标值。这些值可以复制的样本值时，学习过程是为完成工作。在安装过程中或学习模式，以监测趋势报警条件之前，新的采样值可用于目标。ALARMS报警In normal operation, the Alarm relay is closed for fail safe. When the tonnage alarm(s) condition is detected, the system opens the TOP STOP rela

28、y在正常运行时，报警继电器被关闭的故障安全。吨位报警条件（S）检测时，系统将打开顶端停止继电器High/Low Capacity Normally set at machine capacity. This provides the protection for the Machine. This alarm is active in all modes.高/低能力 - 通常设置在机器的能力。这为机器提供了保障。这个报警是适用在所有的模式。High/Low Trend creates high and low tolerance for peak load based on Target or

29、 Sample tonnage. The tolerance values are the allowable tonnage deviation above and below Sample or Target tonnage. This provides the means to maintain the quality of the part making. Trend alarms are available in all modes. There is an option to disable the Trend alarm during Setup or Learn mode.高/

30、低的趋势 - 建立基于目标或样品吨位的高峰负荷的耐受性高，低。公差值偏差的允许吨位以上及以下的样品或目标吨位。这提供了手段来维持的部分决策的质量。在所有模式下的趋势报警。有一个选项，在安装过程中禁用的趋势报警或学习模式。OTHER FEATURES其他功能Signature Analysis Displays the forming force signature for each channel. You can zoom, read the tonnage value at angle overlay multiple channels, view multiple peak tonnag

31、e value in bar graph, and more to help you analyzing the force signature.波形分析 - 显示每个通道的成形力的波形。你可以放大，阅读角度覆盖多个渠道的吨位值，在条形图中查看多个峰值吨位价值，并帮助你分析力波形。Alarm History You can view last 500 alarm messages with time stamped.报警历史记录 - 您可以查看近500报警信息，与时间标记。Peaks History You can view a peak tonnage history graph of la

32、st 10000 strokes.峰值的历史 - 你可以查看去年的10000招峰值吨位历史图。SPC (Statistical Process Control) You can view statistical charts of peak tonnage variation from selected peak history. Avail SPC charts are Individual & Moving Range, *Average & Range, *Median & Range, *Aver age & Std. Deviation, and Hi

33、stogramSPC（统计过程控制） - 你可以查看选定的峰值历史峰值吨位变化的统计图表。利用SPC图表，个人及移动范围，平均及范围，中位数及范围，平均峰值及范围。偏差和直方图Jobs Recipe You create alarm settings per job base and store to Job Recipe for later quick download to setup the system.工作配方 -创建报警设置并存储到每个作业基础配方以供以后快速下载作业将系统设置。Adaptive learning While the system is in Monitor mod

34、e, you can enable an Adaptive Learning option to continuously learn new sample tonnage while monitoring. This will allow the system to adapt any small gradual variances of the tonnage through time when requires自适应学习而这个系统是在“自适应”模式下,则可启用自适应学习,不断采集新的样本吨位选项同时监控。 这将允许系统逐步适应任何一个小的吨位差额通过时间的需要Multi-Level Pa

35、ssword Protection you can restrict certain functions or screens of the system from being accessed by unauthorized personnel or prevent from unauthorized changes of the system settings. Different level of passwords gives more secure and effective protection for the system.多级密码保护 - 可以限制未经授权的人员访问系统的某些功

36、能或屏幕或防止未经授权的更改系统设置。不同级别的密码系统更安全，提供更有效的保护。TOUCH SCREEN INTERFACE触摸屏界面MAIN MENU主菜单Main menu allows you to access different area of the system. The PTM LOADG ARD features a touch screen display for easy navigation and operation of the system. Click or touch on the button you wish to access.主菜单允许您访问系统的不

37、同区域。的PTM 吨位仪 ARD采用触摸屏上显示一个简单的导航和系统的运作。单击您要访问的按钮或触摸。PRESS MONITOR This is where you can monitor the peak tonnage values, tonnage signatures, change Alarms setting, view Alarm Messages, SPC and more.按显示器 - 这是您可以在监测的高峰值吨位，吨位波形，改变报警设置，查看报警信息和SPCRECIPE MANAGER You can create a new job, edit or delete exi

38、sting jobs, and download a job setting to the system.配方管理器您可以创建一个新的作业、编辑或删除现有的工作设置,并下载一个作业设置的系统。PASSWORD EDIT set or change the passwords.修改密码 - 设置或更改密码ADTSERVER helps to diagnose the system status for the trouble shoo ting purposes. Initial and system setup is done here.ADTSERVER 有助于诊断故障的系统状态项目。在这里

39、进行初始和系统设置。SHUT DOWN prepares the system to be powered down safely. This is protected by operator password.关机 - 准备系统，可以安全地关机。这是由操作员密码保护。Warning: Make sure to use SHUT DOWN button before powering down the system. Improper shutting down of the system may cause an abnormal system operation.警告： 请务必使用之前关闭

40、系统关机按钮。不正确关闭，系统可能会导致异常的系统操作。PRESS MONITOR操作显示器TONNAGE DISPLAY SCREEN吨位显示屏幕PRESS MONITOR provides the screens to view peak tonnage load, Tonnage signatures, peak tonnage history, and SPC charts. You can change Alarm settings and view Alarm Messages as well.按显示器屏幕查看负荷高峰吨位，吨位显示，峰值吨位历史，SPC图表。你可以改变报警设置，以

41、及查看报警信息。MAIN PEAK LOAD SCREEN主峰显示画面This screen displays peak tonnage values , alarm settings, and alarm indicators for all channels.此屏幕显示吨位的高峰值，报警设置，所有通道的报警指标。 Main Tonnage screen from PTM-6700TSM R 主要吨位屏幕在PTM-6700TSM-RCURRENT JOB DISPLAY目前工作显示 Shows current Job name. Job name can be edited from REC

42、IPE MANAGER screen显示当前的工作名称。作业的名称可以从配方管理屏幕编辑ALARM INDICATOR & HISTORY报警指示灯及历史This ALARM INDICATOR button has two functions, It indicates any alarms tonnage condition and lets you view alarm history. When the machine is running within normal parameter, the message on the button shows ALARM HISTOR

43、Y. The message ALARM with red color background indicates there is an alarm condition(s). In this case, it will flash the message “Click Here for Detail”. To view the detail message of the alarm, click on the display to open ALARM HISTORY screen. You can click on this display to view previous alarm m

44、essages at anytime.这个报警指示器“按钮有两个功能，它表明任何报警吨位的条件，并允许你查看报警历史。机器在正常参数运行时，按钮上的消息显示报警历史记录。信息报警与红色背景表示有报警条件（S）。在这种情况下，它会闪烁“详细点击这里”的消息。查看报警的详细信息，请按一下显示屏上打开报警历史画面。您可以点击查看以前的报警信息，随时显示。ALARM HISTORY报警历史记录Click on ALARM WARNING DISPLAY button to view ALARM HISTORY.单击"显示"按钮以查看警报报警历史记录。You can view up

45、to last 500 alarm messages that have date and time stamp. Use the scroll bar on the right side of the list box or arrow buttons on the bottom to scroll up and down the history list. Use Clear button to empty all messages.您可以查看到最后 500 有日期和时间的报警信息。使用底部的列表框或箭头按钮右侧的滚动条滚动向上和向下的历史记录列表。使用清除按钮清空所有的消息。Note:

46、you need administrator or higher level of password to clear the alarm history.注意：您需要管理员或更高级别的密码清除报警历史记录。TOTAL PEAK DISAPLY FOR FRAME总吨位显示框TOTAL displays the summation of the four corner peak tonnages. 总吨位显示是四个通道的高峰吨位的总和。This value is the actual peak tonnage load that the press is taking in each cycl

47、e.这个值是实际的，记录在每个周期的峰值吨位负载。PEAK TONNAGE DISPLAY FOR FRAME (Ch1 4)关于各通道吨位显示（CH1-4）This peak display shows the peak tonnage load of each channel within the look window from each cycle of the press.这个是峰值显示框，记录负载从每个周期内的每个通道的峰值吨位。TREND LED趋势管理 The vertical bar meter next to the peak display box is a Trend

48、Display bar. It shows the visual reference of a peak tonnage variation comparing to TARGET or SAMPLE tonnage for Trend Alarm. The center green light indicates 0% variance within the tolerance of the Trend Alarm. The green light, one above the center, indicates 25% variance. Toward to the red light o

49、n the top, the yellow light shows 50% and 75%. Once the tonnage reaches 100% of the tolerance or beyond, all the bars from the center to top light up and it indicates the High Trend Alarm condition. This applies to Low Trend Alarm as well. Only difference is the negative percentage (-25 %, -50%, -75

50、% and 100%) and opposite instead.垂直栏旁边的峰值显示表框是趋势显示的栏。它显示峰值吨位变化比较目标或样本的吨位，趋势报警的可视的参考。中心绿色指示灯表示 0%的趋势报警公差内的方差。是一个中心，上面的绿灯指示 25%的方差。对到顶部，对红光黄灯显示 50%和 75%。一旦吨位达到或超出公差的 100%，所有指示灯从中心到顶端点都亮，它指示高趋势报警条件。这适用于低趋势以及报警。唯一的区别是负百分比 (-25%，-50%，-75%和-100%) 和对面相反。ALARM INDICATOR LED FOR FRAME CHANNEL通道报警指示框When alar

51、m(s) occurred, ALARM INDICATOR LED displays the cause of the alarm.当报警发生时,报警指示灯会显示造成报警的原因。H CAP (HIGH CAPACITY ALARM)H CAP (高容量报警)When the peak tonnage of an individual channel reaches the high limit of the setting for Capacity alarm, the black rectangle next to the description will turn red to indi

52、cate that High Capacity alarm is triggered. Refer to ALARM SETUP SCREEN for details 单个通道峰值吨位达到高容量报警设置限制时，旁边的黑色矩形描述会变成红色表明，高容量的报警触发。有关详细信息，参考报警设置屏幕H TND (HIGH TREND ALARM)H TND (高趋势报警)When the peak tonnage of an individual channel reaches the high limit of the setting for Trend Alarm, the black recta

53、ngle next to the description will turn red to indicate that a High Trend alarm is triggered. Refer to ALARM SETUP SCREEN for details当单个通道峰值吨位达到趋势报警设置的高限，黑色的矩形旁边的描述表明，高的趋势触发报警时会变成红色。有关详细信息，参考报警设置屏幕L TND (LOW TREND ALARM)L TND（低的趋势报警）When the peak tonnage of an individual channel reaches the low limit

54、 of the setting for Trend Alarm, the black rectangle next to the description will turn red to indicate that a low Trend alarm is triggered. Refer to ALARM SETUP SCREEN for details当单个通道峰值吨位达到趋势报警设置的低限，黑色的矩形旁边的描述表明，低的趋势触发报警时会变成红色。有关详细信息，参考报警设置屏幕L CAP (LOW CAPACITY ALARM)When the peak tonnage of an ind

55、ividual channel reaches the low limit of the setting for Capacity alarm, the black rectangle next to the description will turn red to indicate that low Capacity alarm is triggered. Refer to ALARM SETUP SCREEN for details 单个通道峰值吨位达到低容量报警设置限制时，旁边的黑色矩形描述会变成红色表明，低容量的报警触发。有关详细信息，参考报警设置屏幕PEAK DISPLAY FOR

56、IN-DIE & ALARM INDICATOR (In-Die Screen Only)在模具报警指示器（仅适用于模具中屏幕）VIEWING CURRENT ALARM SETTINGS (In- Die Screen Only)查看当前报警设置 （仅适用于模具中屏幕）Click on one of the buttons to view current alarm setting values. The values will be displayed in the Peak tonnage display boxes for 20 seconds and change back to PEAK automatically.单击一个按钮以查看当前报警设置值。20秒的峰值吨位显示框中将显示和自动更改回高峰值。The TOTAL PEAK display box shows the viewing mode currently selected.总的峰值显示框显示当前选定的查看模式。PEAK Current peak tonnage value.PEAK 电流峰值吨位TARGET (TARG) Target tonnage val