超声波焊接结构设计

1、120 90 60 45 l基本型WW64W4W8Basic Energy Directorl阶梯型1.50.50.050.5( 0.5 )60 Step Jointl阶梯型 Before AfterChisel energydirector 450.015 to 0.019” tall(0.4 to 0.5mm) 0.060”( 1.50 mm)W 8 +0.010” to 0.025”(0.25 to 0.64mm)Chisel Edgel阶梯型0.80.370.030.4( 0.5 )45Step Jointl阶梯型0.400.170.030.20( 0.30 )Step Jointl阶

2、梯型0.130.29 75 m0.300.44115 m0.45以上以上150 mEnergy Director with Opposing Textured Surfacel阶梯型Continuous Criss-CrossEnergy Directorl榫槽型3.01.50.62.00.7( 0.7 )角度角度 3 5 Tongue & Groovel剪切型45 2.00.8 以上以上0.050.4Maximum PartDimensionInterference per Side(Range)Part DimensionToleranceLess than 0.75”(18mm)

3、0.008” to 0.012”(0.2 to 0.3mm)+ 0.001” (+ 0.025mm)0.75” to 1.50”(18-35mm)0.012” to 0.016”(0.3 to 0.4mm)+ 0.002” (+ 0.050mm)Greater than 1.50”(35mm)0.016” to 0.020”(0.4 to 0.5mm)+ 0.003” (+ 0.075mm)Shear Jointl剪切型0.80.80.40.03Shear Jointl剪切型0.10.50.250.10.250.5Shear Jointl基本型 Before After D = Stud di

4、ameterHorn2 D0.5 D1.6 DStandard Profilel低矮型 Before After D = Stud diameterHorn0.6 D1.5 D0.25 DLow Profile StakeD/2l半圆型铆接 Before After D = Stud diameter2.1 D0.5 D 2 D0.5 DDome Stakel中空型铆接 Before After D = Stud diameter1.5 D0.25 DHollow Stakel高压型铆接 Before After90Knurled StakeHigh Pressure Stakel点焊点焊Sp

5、ot Weldingl嵌插塑件塑件金属螺钉金属螺钉InsertionMetricthreadLength of bushing in mmDiameterD1In mmD2Insertion hole in mm (rec.value)Threaded bush M35.83.94.74.0M48.25.56.35.6M59.56.37.16.4M612.77.98.78.0M812.79.510.29.6MetricthreadLength of bushing in mmDiameterD1In mmD2Insertion hole in mm (rec.value)Threaded bu

6、shM35.54.04.74.3M47.55.26.155.65M59.06.47.356.85M610.07.78.758.25M812.09.711.310.8Gate AreaTangent Melt Zone LocalizedSmooth Gate Area0.080 inch(2.03 mm)0.080 inch(2.03 mm)0.080 inch(2.03 mm)浇口尺寸浇口尺寸Gate SizesGate Designl常用于密封罐焊接l焊接宽2mm深1mml产品内侧无溢料l无凸沿，两侧无溢料且运动方向与振动方向相同l常用于阀盖的焊接两侧无溢料l避免两侧溢料l位移较小，但强度要求较高l典型应用位置狭窄，容器较大（洗衣机，洗碗机等）l用于透明材料溢料少，外观优良l外侧无溢料lmm壁厚mm凸沿,焊接.mm宽.mm高l较小的厚度包括凸沿的结构l典型应用用于较薄容器盖子的焊接l典型应用用于较薄且有压力容器盖子的焊接l无凸沿产品的 焊接，常用于 ABSl用于高压力产品（如储液容器）l典型应用有