目标成本培训资料（ 14页）ppt课件

1、Cost Optimization Who we are:We represent North America Cost Optimization Department.Gary Marvicsin. MBA Powertrain Supervisor with Manufacturing Engineering experience.Sharon Li-Calso. MBA Supervisor with Interior Trim experience N.A. Cost OptimizationCost Optimization(CO) is part of the Product De

2、velopment/Manufacturing Finance Office.CO Consists of 1 LL4 Manager and approximately 25 LL6 Supervisors and 140 Cost Analysts.N.A. Cost Opts OrganizationSeven Commodity Sections:Chassis/Brakes, Electrical/Electronics, Safety/Glass/Sealing, EngineTransmissionStamping/HVAC/Interior TrimExterior Trim/

3、Instrument Panel/ConsolesThese sections support piece cost and tooling estimate requestssubmitted by both NA car and NA truck PMTs.The last two sections also are our North American Truck Vehicle center and North American Car Vehicle Center. These two centers supervisors are responsible for managing

4、all N.A. vehicle program for Cost Opt.Cost Opts Organization (cont.)Prototype Tooling Section:provide estimates for prototype tooling and piece cost for all new programs.Process Analysis and Control: This group is responsible for updating, maintaining, and providing training on unique Cost Opt. Syst

5、ems and processes.How our estimates are usedProvide Engineer with estimated value of alternative designsProvide Buyer with understanding of process used to make partsProvide Finance Analyst with projected cost for future programs(target setting), where designs, quotes and or other cost info are not

6、available.Our Estimates are:Based on a set of assumptions (better detailed assumptions = better estimate)Electronically calculated by Computer Aided Part Estimating system (or Qwest, Quick Web Estimating System)Detailed in process, material, and laborSupported by GRIMMGlobal Rate Information for Mac

7、hines and Materials (database)A Measure of Manufacturing ValueComponents of an EstimateMaterialLaborDirectIndirectMachine Repair, and OtherMachine Burden(Overhead)Depreciation/Installation/InterestFloor spaceUtilitiesMark UpsSales and General AdministrationEngineering PurchasingFront officeScrap (en

8、d item)ProfitExample of an estimateProcesses were here to learn aboutCastingsElectronicsForgingsSmall AssemblyPowdered MetalWhat we are here to doLearn what cost information is available from Chinese SuppliersEncourage common format for quoting, using this informationLearn about the process differences between the Chinese approach to Casting, Forging, Electronics, and Small Assembly processes Establish ongoing pipeline of information exchange on the Chinese infras