遥控行车操控人员培训课件

1、Drivers Training forRemote Controlled Overhead Crane遥控行车操控人员培训SWL 20 mtCRANE COMPONENTS 行车的组成Live Rails Collector GearLong Travel DriveCross TravelHoist Hook BlockPMA 1234Hoist RopeMain Isolating SwitchBridgeXT CrabMotion & Protective PanelLoad NoticeCRANE DRIVERS RESPONSIBILITIESDrivers to care for

2、 the safety of themselves and anyone working in the area of the crane操作员应关注其自身和所有在行车工作区域其他人员的安全Any problems with the crane to be reported immediately so that it can be fixed 应立即汇报任何有关行车的问题以便于及时修复行车操作员的责任CHECKLIST Before Switching On PowerBefore Switching On the Main SwitchMake sure the main switch i

3、s off and place your tag on it确认主开关是断开的并挂牌Make sure the bridge is clear and inspect the crane for loose material确认大梁上无杂物并检查有无松动部件12BAHAYA检查表在接通电源前在合上主开关前Check that the hoist ropes are positioned correctly on the drum and sheaves检查吊绳是否正确的位于卷筒和滑轮上When the hook block is fully lowered, ensure there is a

4、 minimum of 2 turns of hoist rope on the drum当吊钩在最低处时，确认在卷筒上至少还有两圈吊绳3CHECKLIST Before Switching On Power检查表在接通电源前And any obvious mechanical problem to be reported to your supervisor immediately任何明显的机械问题应立即向你的主管汇报After making these checks and if everything is clear, switch on the main isolating switc

5、h, remove your tag and press the start button在做过以上检查后如果没有问题，合上主分断开关，移去你的挂牌，按下启动按钮45CHECKLIST Before Switching On Power检查表在接通电源前Hoist Motor Tripped卷扬马达跳闸6The Full current Hoist Limit Switch卷扬限位开关Full current Limit Switch Tripped卷扬限位开关跳闸CHECKLIST After Switching On Power检查表合上电源后Shunt Limit Switch 分流限制

6、开关Level Bar水平棒 Full current Limit Switch 过电流限制开关Hoist Motor卷扬马达Any Problem Notify Your Supervisor任何问题，通知你的主管XY7CHECKLIST After Switching On Power检查表合上电源后Normal Operation of Full Current Limit Switch过电流限制开关的正常运行 500 mm8Brake Test制动装置测试CHECKLIST After Switching On Power检查表合上电源后Heavy Load重物LIFTING HAZA

7、RD 提升危险Keep Fingers Clear When Lifting在提升时小心你的手指Dont Stand Under Loads 不要站在重物下面LIFTING HAZARD 提升危险TO RAISE THE LOAD 提升重物Ensure The Hoist Hook Block Is Directly Above The Load 确保卷扬吊钩直接在重物上方SWL 6TPMA 1234SAFE OPERATION OF CRANE 行车的安全操作Avoid Creating A Swinging Motion On The Load Whilst Handling 在负荷运行时

8、避免产生摆动SWL 6TPMA 1234Chase & Catch a swinging load跟随并抓住摆动的负荷BAHAYAPARKING THE CRANE 停止行车运行2. Remove the load from the hook从吊钩上移去重物3. Press the STOP button按下停止按钮4. Switch off power at the main isolating switch断开主分断开关1. Park at designed location 在设计的地方停止 2.5mLIFTING FLAT PRODUCTS 提升板材USING EYEBOLTS 使用吊

9、环螺栓LIFTING LONG LOOSE BUNDLE 提升长而松散物品 Pair of Double Wrap Basket Hitches两头使用双股捆邦Single Double Wrap Basket Hitch单一双股捆邦Choker hitches are unsuitable for long loose bundleChoker hitches不适合用于长而松散物品GENERAL VISUAL SIGNAL 常用视觉信号RAISE提升GENERAL VISUAL SIGNAL 常用视觉信号INCH挪动LOWER向下TRAVEL移动STOP停止INSPECTION OF SLI

10、NGS 吊索的检查Open the rope for inside inspection打开绳索进行内部检查INSPECTION OF SLINGS 吊索的检查Select The Correct Slings选择正确吊索Do Not Drag Sling from Beneath A Load不要在有负荷情况下拖动吊索Ensure Load Is Correctly Slang确认负荷正确地吊装No Loose Items & Pack Sharp Edges没有松动和锋利边缘GENERAL INFORMATION 一般信息When Shortening A Sling Use A Back

11、 Hook.Do Not Tie Up要缩短吊索时使用后备的链钩不要打结Before Taking The Weight Make Sure Chain Links Are Straight在提升重物时确认链条是直的USE OF LIFTING CHAIN 使用提升链条Always Use An Approved Link When Using Chain Sling在使用链条吊索时要使用认可的连接Faulty Chain Due To Being Stretched (sign of overloading)链条因为伸长而失效（过载信号）Unapproved welded mild stee

12、l link of no known SWL在不知道SWL下使用没有认可的焊接过的连接Herc-Alloy link of known SWL在知道SWL下使用Herc-Alloy 连接MasterlinkUSE OF LIFTING CHAIN 使用提升链条MENYAMBUNGKAN RANTAIHammerlock Shackle锁臂束缚物Shackle 束缚物D ShackleD束缚物Bow ShackleBow束缚物You Are Prohibited To Repair or Modify Lifting Equipment /Accessories禁止修复/更改提升设备/附件All

13、 modification and repair works can ONLY be done by certified personnel只有有资质的人员才能从事更改和修复工作CORRECT & INCORECT USE OF EYEBOLTS正确和非正确地使用吊环螺栓LOADLOADLOADLOADLOAD STABILITY 负荷稳定性Dragging From Beneath Load在负荷之下拖动Knotted To Shorten打结用来缩短Knotted To Form Eye打结形成 鱼眼状Improper Joining不正确连接Water or Rusty Steel水或生

14、锈钢铁AshesChemical化学品ABUSE TO BE AVOIDED 避免不正当的使用The Most Common Abuse To Sling Is吊索最常见的不正当使用是.Leaving sling on the floor for trucks and other machine to run over them吊索放在地上被车辆或其它机械压过NOT PACKING the corners没有包装的角Formula or Rule of Thumb To Calculate The SWL of Ropes and Chains公式或拇指法则用来计算绳索或链条的SWLSAFE

15、WORKING LOAD (SWL)落安全工作负荷（SWL）MEASUREMENTS 测量 All diameters Are Measured In Milimetres (mm)所有直径用MM来测量All Weight Are Calculated In Kilograms (kg)所有重量用Kg来计算Diameter in mm squared = The Weight in Kg(Diameter)2 = SWL Kg Example: For a 12mm diameter rope.SWL = 12 x 12 = 144 Kg.FORMULA SWL Fibre RopeSWL公式

16、纤维绳索SWL = D2FORMULA SIZE - Fibre Rope尺寸公式纤维绳索Choosing the correct rope for the loadFibre Rope Square Root of Weight Example : 900 Kg Load Rope diameter = 900 = 30 mm6 x 19 (6 Strands X19 Wires).6 x 24 (6 Strands X 24 Wires).6 x 37 (6 Strands X 37 Wires).WIRE ROPE CONSTRUCTION金属绳索结构StrandWireFibre Co

17、re股钢丝纤维绳芯8 Times Stronger Than Fibre.(Diameter)2 X 8 = SWL Kg Example: For a steel wire rope of 15mm diameterSWL = 15 X 15 X 8 = 1800 KgFORMULA SWL Steel Wire RopeSWL公式钢丝绳索SWL = 8D2FORMULA SIZE Steel Wire Rope尺寸公式钢丝绳索Square Root of the Load Divide by 8Example: 5000 Kg load= 5000 8= 625 = 25 mmThe di

18、ameter of steel wire ropeSWL = 8D210 % OF THE WIRES BROKEN IN A LENGTH OF EIGHT TIMES THE DIAMETER在绳索直径8倍长度内有10%的金属线破损STEEL WIRE ROPE DESCARDING FACTOR钢丝绳索废弃因素Example : 6 X 19 Construction 20mm Diameter6 X 19 = 114 wires10% of 114 wires = 118 X 20 MM = 160 MM11 WIRES BROKEN OVER A LENGTH OF 160 MM D

19、ISCARD SLINGSTEEL WIRE ROPE DESCARDING FACTOR钢丝绳索废弃因素123456789101112Nine Times Stronger Than Fibre(Diameter)2 X 9 = SWL (Kg) Contoh: Garispusat = 18mmSWL = 18 x 18 x 9 = 2916 KgFORMULA SWL - Chain Grade 30SWL公式30等级的链条SWL = 9D2Grade 30 Chain = 9 Times Stronger Than Fibre RopeGrade 40 Chain = 12 Times

20、 Stronger Than Fibre Rope Grade 60 Chain = 18 Times Stronger Than Fibre Rope Grade 80 Chain = 24 Times Stronger Than Fibre Rope Formula For Different Grades0.3 X Diameter2 MM X Grade of ChainOr SWL = 0.3 x D2 x GradeFORMULA SWL - Rantai Gred PelbagaiSquare Root of The Weight (Kg) Divide By The Grade

21、 of ChainExample : Weight = 5400 Kg & Grade = 40 FORMULA SIZE Chain of Different Grade尺寸公式不同等级的链条W = 12D2Diameter of Chain = Weight 0.3 X Grade = 5400 0.3 X 40 = 21.2 mmSLING ANGLE300 600 900LOAD FACTOR1.931.731.41LOAD FACTOR 2 SLINGS AT AN ANGLE2个吊索在同一角度下的负荷系数COMPARATIVE METHODS OF SLINGING.吊装方法的比较

22、100%Full50% Half66.7% Third200% Double200% Double2 X 100%1.731.411.03003004504506006006009001200Not RecommendedUse A Lifting BeamFULL WRAP 完全缠绕1800 KG1200 KG900 KGSWLStraight LiftSquare Load Load Factor Reduced By HalfRound Load Load Factor Reduced By ThirdEveryone in the immediate vicinity is clear

23、 of the load & aware that the load is being moved所有直接相今的人员应清楚地知道负荷并意识到负荷地移动Gently take up the slack before lifting在提升前逐渐收紧Operate controls slowly & gradually操作控制要平稳If load swing, “chase” and “catch” the load如果负荷摆动，“追赶”和“抓住”负荷Never leave a suspended load unattended, even for short period不要让悬浮负荷不受看管，哪怕只是很短的时间Nobody stands under the load没有人站在负荷下Raise hook or load sufficiently to avoid collision with other objects during horizontal movement在水平方向移动时，要小心地提升挂钩或负荷以避免碰撞到其它物体Do NOT use “end stop” to stop the crane - continuous impact may weaken