宝钢五钢公司管理信息化项目全案itil先锋论坛君哥

1、Basis for Steel ProcessesMaterial Definitions and BatchesLup Weng LeongSolution Management SpecialistIBU Mill Products, SAP AGAgendaProduct definitionClasses and CharacteristicsBatchesProduct Unit of MeasureAgendaProduct definitionClasses and CharacteristicsBatchesProduct Unit of MeasureSteel plates

2、TubesBeamsProduct Group Definition MetalsSheetJumbo reelRollCopper 2 copper 1fiberPaperCableExamplesVariant ClassesCharacteristicsType 856Length 2000Width1000Thickness8 mm. Variant ClassBarPlate PipeCreation of a Variant Class for Each Material GroupCharacteristicsTypeLengthWidthSurfaceDiameterVaria

3、nt ClassCharacteristicsLengthWidthThickness QualityVariant ClassClassificationGradeCBJ85Weight300 kgWidth250 mmLength12 m.ProfileQuality1bWeight120 g/mWidth1,8 mColour RAL 1004.RollColourRAL 3003RollsStandardSizeLargeArmrest Type A.TubeCharacteristicsConfigurable ProductSales OrderAssignment of Prod

4、uct Master to Variant Class (Configuration Profile)Configurable MaterialMaterial: PLATE ALengthWidthGradeWidth: 800 Variant classBasic DataQuantity: 100 PlateClassConfiguration ProfileGrade: K80 Length: 1200LengthWidthGrade 1200 800 K80Configured Material: Material VariantPlate 3Configurable Materia

5、l Plate(Product Group)Material Variant 2 (Configured Mat.)LengthQualityColourCategoryVariant ClassMaterial Variant 1 (Configured Mat.)Plate 1Plate 2RoutingBill of MaterialLength1000 mmQualityColourCategoryLengthQuality1aColour1211CategoryA material that is kept in stock and that is a specific config

6、urable materialCharacteristicsLength QualityReel Batch-Class (023)Configurable MaterialConfigured Material - Variants Configurable Material Max. BOMMax. RoutingObject dependenciesObject dependenciesConfiguration ProfileCharacteristicsLengthReel TypeReel Quality.Variant Class(300)Product Structure De

7、finitionConfigurable Mat. BConfigurable Mat. AMaterial A Variant 1(Configured Mat.)Length1000 Type.ColorQuality1AMaterial A Variant 2(Configured Mat.)Length2000Type.ColorQualityVariant 1 Batch 1 Length 995 Quality.Variant 1 Batch 2 Length 2005 Quality.Variant Configuration: Product SpecificationR/3

8、termsGrade: Values: 1a 1bCoating: Values: Yes No Length: Values: 13000 1200CLASSObjectdependenciesMARAObjectdependenciesConfigured productObjectdependenciesRoutingBOMMaterialsLogic for determiningwhich partsare requiredLogic for determining which operations andPRTs are required Configuration taskSpe

9、cific Roll/Reel/CoilInstructionsforproducingthe productIndividual partsrequiredGrade1bCoatingYesLength120mFeaturesParts in stock Variant Configuration: DependenciesHow does the system know which components and which operation to use on the production order?How does the system know the price to apply

10、 to the sales order?Object Dependencies are logic statements that define the relationships between the order configuration and the required components, routing operations, pricingfor the specific configurationSeveral types of object dependencies are offered:PreconditionsProcedures / ActionsSelection

11、 conditionsVariant Configuration: Dependencies P-502AVO 10AVO 20AVO 30 Configurable Material / Classes / CharacteristicsBOMsRoutingPricingDependenciesDependenciesDependenciesBasic Price P-502 Surcharge Surcharge Total Price DependenciesCustomer specific logic: consistency checks, defaults, .Variant

12、Configuration: Independent CharacteristicsRoll 1Sales OrderCustomer: 1100059CustomerReelQuality.1010022 .1100059 A1a1200136.Variant TableCustomer1100059Length1200mWidth2,5 mReelAQuality1aVariant Configuration: Dependent CharacteristicsExcess = Length + 10If Length = 09ThenReel = ALength 1200Reel AEx

13、cess 1210.Cable 1Variant Configuration: Routing ConfigurationRouting Roll 1.InspectionPacking.If Length 100ThenOp. Time * 1,2If Quality = 1aThenSelect InspectionVariant Configuration: BOM Configuration IBOM Roll 1Raw Q1If Quality = 2aThenSelect Raw Q2Qty Raw Q2 = Length * 2,7Raw Q2Variant Configurat

14、ion: BOM Configuration IISheetClass Position forInput-Material Slabs(Class-type 200)Characteristic value assignment by configuration GradeHICoatingYes.Valuation of CharacteristicsBased on the Characteristicsof the Sales OrderType Matching Roll Quantity =Quantity * 1,1. with Automatic Selection of Ma

15、terialAgendaProduct definitionClasses and CharacteristicsBatchesProduct Unit of MeasureMaterial BatchesSubset of the total quantity of a material held in stock. This subsetis managed separately from other subsets of the same material. Quantity of a material produced during a given production run. A

16、batch represents a non-reproducible, homogeneous unit with unique specifications.Record containing data required for batch management.PP-PIMMBatchBatch master recordBatch No.:210Width: 1200 mmThickness: 0,4 mmWeight:2100 kgMaterialRollTotal Stock6200 kgMaterial BatchesBatch No.:211Width:800 mmThickn

17、ess: 0,4 mmWeight: 1500 kg. Basic data 1 / defining Base UoM Work scheduling / Indicator Batch Management Classification / assigning batch classSetup of Material MasterAgendaProduct definitionClasses and CharacteristicsBatchesProduct Unit of Measure Sales, production or inventory management use diff

18、erent units of measure, eg pieces These are defined as product units of measure The conversion factor for the product UoM described dynamically using characteristic values of the batch6mExample 1: Beams with fixed lengthStock keeping unit: KGBatch unit of measure: PC (pieces)Batch characteristics: H

19、eat number Origin Certificate Length (!) 6000 mm Length does not vary,fixed conversion factorpossibleProduct Unit of Measure Always differentExample 2: Sheets with variable lengthStock keeping unit: KGBatch unit of measure: PC (pieces) or M2 (sqm)Batch characteristics: Origin Certificate Length (var

20、ies !) Width (varies !) Thickness (varies !) Dimensions vary from batch to batch,conversion factor has to be dynamically calculatedRequirements: Reduce the number of material master records by grouping articles with same characteristics Calculate kilogram per piece (KG/PC) and kilogram per square-me

21、ter (KG/M2) according to length, width, and thickness and vice versa. Stock overview by product units and alternative UoM Each batch of sheets have different length, width and thicknessBatch handlingLength (m)Width (m)One batchThickness(mm)Conf. Product E_SHEET3Base UoM: KGAlternative UoM/Product Un

22、its: SQM and PCConversion Fact.:KM2 (KG per M2) KPC (KG per PC) Batch class (type 023)E_SHEET3_023_CLASSOrganizational Area = S ! Characteristics: E_SHEET3_LENGTH (m) E_SHEET3_WIDTH (m) E_SHEET3_THICKNESS (mm) E_SHEET3_CONV_KPC E_SHEET3_CONV_KM2Object dependencies:E_SHEET3_CALC_KPC $SELF.E_SHEET3_CO

23、NV_KPC = E_SHEET3_LENGTH * E_SHEET3_WIDTH * E_SHEET3_THICKNESS * 2) E_SHEET3_CALC_KM2$SELF.E_SHEET3_CONV_KM2 = E_SHEET3_THICKNESS * 2Conversion factors Additional data / defining product unitSetup of Material Master1. Activate Batch-Specific Material UoM 2. Define product units and UoM for conversio

24、n factors Customizing4. Create UoM for conversion factor as fraction between base UoM and alternative UoM Customizing (cont .)3. Mark/Add this unit(s) as product units No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG

25、. The information contained herein may be changed without prior notice.Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors.Microsoft, WINDOWS, NT, EXCEL, Word, PowerPoint and SQL Server are registered trademarks of Microsof

26、t Corporation.IBM, DB2, DB2 Universal Database, OS/2, Parallel Sysplex, MVS/ESA, AIX, S/390, AS/400, OS/390, OS/400, iSeries, pSeries, xSeries, zSeries, z/OS, AFP, Intelligent Miner, WebSphere, Netfinity, Tivoli, Informix and Informix Dynamic ServerTM are trademarks of IBM Corporation in USA and/or other countries.ORACLE is a registered trademark of ORACLE Corporation.UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group.Citrix, the Citrix logo, ICA, Program Neighborhood, MetaFrame, WinFrame