9F燃机启动调试步骤

1、g The schedule and detail commissioning items of Unit 1 first firing to PAC1号机组首次点火至 PAC时间表及详细的调试项2006年11月6日版次0页次 / 19Day/Date天/日期Day 1第1天11/08/2006Test试验Purpose of Test试验目的Test activities 试验活动Remarks 备注Rotor run-in:转子试转：Crank test摇转试验.5.6.Liste n for rubs or unu sual no ises听是否有摩擦和异常噪音Functi

2、onal test of emerge ncy trip button紧急跳闸按钮的功能试 验Purge sp eed cranking for rotor vibration check以吹扫速度摇 转，检查转子振动情况Mon itor LCI starti ng temp era- tures and operation监视器 LCI 起动温度和运行Air blow ing the purge piping of D5 and PM4 gas fuel duri ng crank摇转期间给D5和PM4吹 扫管鼓风Check op erati on of lift oil and turni

3、 ng gear检查顶轴油和盘车 的运行.5.Roll up to 50 rpm trip by DCS emergency push butt on and 200 rpm and trip by GT MK 6 control emergency stop 通 过DCS紧急按钮逐渐增加到 50rpm,通过GT MK6控制紧急停机 跳闸Restart, accelerate to go to Purge sp eed for 5min and select no rmal stop 重起， 加速到吹扫速度5分钟，选择正常停 止Restart, hold at purge sp

4、eed and air blow ing the piping of D5 and PM4, trip by DCS customer trip (L4CT) after 30 Min crank test重起，保持在吹扫速 度，给D5和PM4管道鼓风，在30 分钟摇转试验后通过DCS客户跳闸(L4CT)跳闸Verify coast down to turning gear 核实 惰行至盘车Mon itor vibrati on levels through out the test period监视整个试验期间的振动 级Use auto start-u p seque nces to pre

5、pare the unit for a“-RESdart采用自动走动顺序将机组准备好“准备起动”Rub checks are p erformed 检查摩擦ADRE vibrati on mon itor to be conn ected*连接ADRE振动监视器After Shut-down 停机后*Rein state the piping spool of D5 and PM4 pipe work after shutdown 停机后重新恢 复D5和PM5管子的导管Day 1Rotor run-第1天in:11/08/2006转子试 转：False firing, actual first

6、 firing and FSNL 假点火， 实际第一 次点火和FSNLFalse fire 假点火Actual First Fire to FSNL实际第一次点火至 FSNL.5.6.7.Select fire for false fire and check un it for gas leaks, and P2 pr. Check 选择假点火的火，检查机组是否漏 气，和P2。检查Verify unit trip and coast dow n to turni ng gear核实机组跳闸，惰行至 盘车Actual first firing and check for gas

7、leaks at firing sp eed 实际第一次点 火，检查点火速度时是否漏气Accelerati on unit up to FSNL and stabilized min 4 hours thermal soak Start up heater commissi oning 将机 组加速到FSNL，至少稳定4小时 热浸泡Normal dow n un it and kee p turning gear on for n atural cooldow n.机组正 常停机，保持盘车，自然冷却Mon itor vibrati on levels through out the test

8、period监视整个试验期间的 振动级After Shut-down 停机后In stall bala nee shots if required 女口果需要，安装平衡粒Rep air any leaks / defects ide ntified 修复发现的 泄漏/缺陷Rep lace or elea n the stra iners of LP Hood spray, CEP, BFP and drains spray and p erform any other maintenance items as required更 换或清洁低压罩 喷嘴、EDP、BFP和疏水喷嘴的滤网，根据需 要

9、执行其它维护项Insp ect and clea n start up temporary gas stra iners and seali ng/cooli ng air if required to clea n 检查 和清洁起动临时气体滤网和密封/冷却空气（如 果需要清洁的话）g The schedule and detail commissioning items of Unit 1 first firing to PAC1号机组首次点火至 PAC时间表及详细的调试项2006年11月6日版次0Purpose of Test试验目的Test activities试验活动Remarks 备

10、注Day 2Rotor run-第2天in:11/09/2006转子试转；Start up and FSNL起动和FSNLTest试验Day/Date天/日期1. FSNL and heat soak for 4 hoursFSNL和热浸泡4小时Start normally, go to FSNL and stay there if vibrati on levels acce ptable 正 常起动，至FSNL,如果振动级可 以接受，保持Electrical test 电气试验Shaft voltage test 轴电压试验AC imp eda nee test交流阻抗试验Mai n tr

11、an sformer Short circuit test with the connection of Gen erator by EX2100 power通过EX2100电力连接发 电机做主变压器短路试验Open circuit test by EX2100, The test voltage will be variable from 0V to 20.52KV(1.08PU of 19KV)通过 EX2100 做开路试验，试验电压从0V至 20.52KV(19KV 的 1.08PU/)Megger check for seal cas ing and bearing (T8) at c

12、ollector end side 用迈格表检 查收集器端侧密封缸和轴承(T8)Check HRSG expansion检查 HRSG 的膨胀Shutdow n unit and kee p turning gear on for n atural cool dow n.让机组停机， 保持盘车，自然冷却Mon itor vibrati on levels through out the test period监视整个试验期间的振 动级By pass valve commissioning 旁路阀页次调试/ 19After Shut-down 停机后In stall bala nee shots

13、 if required 女口果需要， 安装平衡粒Rep air any leaks / defects ide ntified 修复发 现的泄漏/缺陷Replace or elea n the stra iner of LP Hood spray, and drains spray and p erform any other maintenance items as required更 换或清洁低 压罩喷嘴和疏水喷嘴，根据需要执行其它 维护项Inspect and elea n start up temporary gasstrai ners and seali ng/cooli ng a

14、ir if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话)g The schedule and detail commissioning items of Unit 1 first firing to PAC1号机组首次点火至 PAC时间表及详细的调试项2006年11月6日版次0页次 / 19Day/DateTest试验天/日期Purpose of Test试验目的Unit activities 机组活动Remarks 备注g The schedule and detail commissioning items of Unit 1 first

15、 firing to PAC1号机组首次点火至 PAC时间表及详细的调试项2006 年 11 月 6 日版次0页次 / 19Day 3第3天11/10/2006RotorRu n-i n:;转子试转；FSNLRun up to FSNL 运行至 FSNLPerform off line electrical tests 执 行脱机电气试验Dummy synchronization test 伪同 步试验Protection test保护试验Synch check同步检查EX2100 on-line test EX2100 联机 试验Unit restart to FSNL机组重新起动至 FSN

16、LEX2100 Offline test EX2100 脱机试验Manual high and low limit,手动高低极 限Offline OEL limit test 脱机 OEL 极限 试验Offline OEL trip test.脱机 OEL 跳闸 试验Voltage high trip test.电压高跳闸试验V/HZ straight time/ Reverse time trip.V/HZ正向/反向时间跳闸Auto High and low limit test.自动高低 极限试验PT failure Test. PT 故障试验Auto/Ma nual tran sfer

17、test .自动 /手动传 输试验M1/M2 transfer test.M1/M2 传输试验Dummy Sy nch test 伪同步试验P erform synchronize to grid and reverse po wer 52G trip test if vibrati on levelsAcce ptable如果振动级可以接受，与电 网并网，倒送电52G跳闸试验EX2100 on-li ne test (25% load)EX2100 联机试验(25%负荷)Mon itor vibrati on levels through out the test period.监视整个试验

18、期间的振动级By p ass valve commissi oning旁路阀 门调试After Shut-down 停机后In stall bala nee shots if required 女口果需要， 安装平衡粒Rep air any leaks / defects ide ntified 修复发 现的泄漏/缺陷Rep lace or elea n the stra iners of LP Hood sp ray, CEP, BFP and drains spray and p erform any other maintenance items as require(更换 或清洁低压罩

19、喷嘴、EDP、BFP和疏水喷嘴的滤网，根据需要执行其它维护项Inspect and elea n start up temporary gasstrai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话)g The schedule and detail commissioning items of Unit 1 first firing to PAC1号机组首次点火至 PAC时间表及详细的调试项2006年11月6日版次0页次 / 19Day 4第4天11/11/2006Load

20、test负荷试验Comb inedcycle 联合循环.5.Start up and Synch to grid 起动 和并网Steam clea ning 蒸汽清洗Line up of chemical samp li ng, dosi ng and CPP调整化学取 样、加药和CPPSteam to turb ine if steam quality acce ptable如果蒸汽质量可以接 受，给汽机送蒸汽Over sp eed trip test 超速跳闸试 验1.2.3.Restart unit to FSNL and synch to grid 重新起动机组至FSNL

21、，并网Steam clea ning and steam to turb ine if steam quality acce ptable如果蒸汽质量 可以接受，蒸汽清洗，给汽机送蒸汽 Steam temp erature matchi ng test蒸汽 温度匹配试验ST 25% load and min 4 hours soak蒸汽 轮机25%负荷，至少浸泡4小时52G breaker off and over speed trip test 52G断路器断开，超速跳闸试验Monitor vibration levels through out the test period监视整个试验期

22、间的振动级After Shut-down 停机后In stall bala nee shots if required 女口果需要， 安装平衡粒Rep air any leaks / defects ide ntified 修复发 现的泄漏/缺陷Rep lace or clea n the stra iner of LP Hood sp ray, and drains spray and p erform any other maintenance items as required更 换或清洁低 压罩喷嘴和疏水喷嘴，根据需要执行其它 维护项Inspect and clea n start u

23、p temporary gas strai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封 / 冷却空气（如果需要清洁的话）Day/Date天/日期Test试验Purpose of Test试验目的Unit activities 机组活动Remarks 备注Day 5 第5天DLN tun-11/12/2006ing PPM mode to base LoadDLN调 整PPM模式至基 本负荷1.2.Combi ned cycle base load (PPM) op eration联合循环基本负荷(PPM

24、)运行P relimi nary DLN tuning up base load with strai ner (PPM)带滤网 初步DLN调整基本负荷1.2.3.Restart unit and load to comb ined cycle base load with PPM重新起动机组，加 载至联合循环基本负荷PPMPerform DLN tuning 执行 DLN 调整 Performa nee heater commissi oning 执 行加热器调试EX2100 step res ponse test (25%, 50%, 75% and 100%).EX2100阶跃响应试验(

25、25%, 50%, 75% 和 100%)PT failure test at on-li ne con diti on (25% only)联机状态下PT故障试验(仅25%)HRSG safety valve test if any HRSG安 全阀门试验(如果有的话)P erform no rmal shutdow n afterwards and mon itor flame out at correct sp eed during unit coast down执行正常停机，监视 机组惰行期间正确速度时的熄火情况Mon itor vibrati on levels through ou

26、t the test period监视整个试验期间的振动级Check HRSG expansion检查 HRSG 的 膨胀After Shut-down 停机后In stall bala nee shots if required 女口果需要， 安装平衡粒Rep air any leaks / defects ide ntified 修复发 现的泄漏/缺陷Rep lace or elea n the stra iner of LP Hood sp ray, and drains spray and p erform any other maintenance items as required

27、更 换或清洁低 压罩喷嘴和疏水喷嘴，根据需要执行其它 维护项Inspect and clea n start up temporary gas strai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封 / 冷却空气(如果需要清洁的话)Day 6第6天11/13/2006Day 7第7天11/14/2006PPM base load for 30 hours PPM负 荷30小 时Comb ined CycleBase Load 联 合循环基 本负荷PPM base load for 30 hoursPPM

28、基 本负荷30小时Comb inedCycleBaseLoad 联 合循环基 本负荷1.2.Combi ned cycle base load （PPM） op eration联合循环基本负荷（PPM）运行Con ti nue to run 30 hours at PPM base load继续以PPM基本负荷 运行30小时Combi ned cycle base load （PPM） Op eration联合循环基本负荷（PPM）运行Co ntinue to run 30 hours at PPM base load继续以PPM基本负荷运行30小时Day/Date天/日期Day 8第8天Te

29、st试验Cooli ng down 冷Purpose of Test试验目的Cooli ng dow n to remove all of strai ners冷却后拆除所有滤网Restart unit and load to combined cycle base load （PPM重新起动机组，加载 到联合循环基本负荷（PPM）Monitor vibration levels 监视振动级Continue to run comb ined cycle base load （PPM）继续运行联合循环基本负荷（PPM）Monitor vibration levels 监视振动级P erform

30、no rmal shutdow n afterwards and mon itor flame out at correct sp eed during unit coast down执行正常停机，监视 机组惰行期间正常速度时的熄火Unit activities 机组活动Cooli ng dow n to remove all of stra iners冷却后拆除所有滤网Inspect and clea n start up temporary gas strai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和

31、密封/冷却空气（如果需要清洁的话）Inspect and clea n start up temporary gas strai ners and seali ng/cooli ng air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气（如果需要清洁的话）Remarks 备注Remove all of strai ners for gas fuel, seali ng and cooli ng air, steam stra iners after comple-11/15/2006却tion of 30 hours op eration 运行 30 小时

32、结束 后拆除气体燃料、密封空气和冷却空气的所 有滤网及蒸汽滤网Day 09 第9天11/16/2006Cooli ng down 冷却Cooli ng dow n to remove all of strai ners冷却后拆除所有滤网Cooling down to remove all of strainers 冷 却后拆除所有滤网Inspect inlet air and exhaust area检查进气和排气区域Remove all of strai ners for gas fuel, seali ng and cooli ng air, steam stra iner after c

33、ompl eti on of 30 hours op eratio n运行30小时结束后拆 除气体燃料、密封空气和冷却空气的所有滤 网及蒸汽滤网Day 10 第10天11/17/2006Cooli ng dow n 冷却Cooli ng dow n to remove all of strai ners冷却后拆除所有滤网Cooling down to remove all of strainers 冷 却后拆除所有滤网Inspect inlet air and exhaust area检查进气和排气区域Remove all of stra iners for gas fuel, seali n

34、g and cooli ng air, steam stra iner after compl eti on of 30 hours op eratio n运行30小时结束后拆 除气体燃料、密封空气和冷却空气的所有滤 网及蒸汽滤网Day 11 第11天11/18/2006DLN tuning Premixed mode to base LoadDLN调 整预混合 模式至基本负荷DLNCombi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行DLN tuning without stra iner for P remixed mode预混合模式

35、无滤网 DLN调整Load reject test for 50% and 100% 50%和100%的甩负荷试验Restart unit and load to comb ined cycle base load with PM重新起动机组，加载 到联合循环基本负荷PMPerform DLN tuning 执行 DLN 调整Load reject test for 50% and 100% 50% 和100%的甩负荷试验Re-S ynch to gird and base load重 新并 网和基本负荷Prepare 168 hours reliability test run 准 备168

36、小时可靠性试运CEMS ready to DLN tuningCEMS准备DLN调整Day 12 第12天 11/19/2006Reliability run 168hrs, 11. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Combi ned cycle base load (PM) op era-tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷day可靠性运行168小时，第1 天Day 13 第13天 11/20/2006Reliability run

37、168hrs, 2 day 可 靠性运行 168小 时，第2 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Combi ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day/Date天/日期Test试验P urpose of Test试验目的Unit activities 机组活动Remarks 备注Day 14 第14天 11/21/2006Reliability run 168hrs

38、, 3 day可靠 性运行 168小 时，第3 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Combi ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day 15 第15天 11/22/2006Reliability run 168hrs, 4 day可靠1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Combi

39、 ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷性运行168小 时，第4 天Day 16 第16天 11/23/2006Reliability run 168hrs, 5 day可靠 性运行 168小 时，第5 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Comb ined cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS read

40、y to PM base loadCEMS准备PM基本负荷Day 17 第17天11/24/2006Reliability run 168hrs, 6 day可靠 性运行 168小 时，第6 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行1. Combi ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day 18 第18天 11/25/2006Reliability run 168hrs, 7

41、 day可靠 性运行 168小 时，第7 天1. Combi ned cycle base load (PM) op eration联合循环基本负荷(PM)运行Combi ned cycle base load (PM) op era- tion联合循环基本负荷(PM)运行Normal shut dow n after compl eti on of 168 hours reliability run test168 小时可靠 性运行试验完成后正常停机CEMS ready to PM base loadCEMS准备PM基本负荷Day 19 第19天 11/26/20068 days start

42、 up and shut dow n daily, 1 day 每天起动 和停机， 共8天， 第1天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n dail y 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day/Date天/日期Test试验P urpose of Test试验目的Unit activities 机组活动Remarks 备注Day 20 第20天11/27/20068 days start u

43、p and shut dow n daily, 2 day1 day每天 起动和停 机，共8 天，第2 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 21 第21天 11/28/20068 days start up and shut dow n daily, 3 day1 day每天 起动和停8 days start up and shut

44、 dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天机，共8天，第3天Day 22 第22天11/29/20068 days start up and shut dow n daily, 4 day1 day每天 起动和停 机，共8 天，第4 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n da

45、ily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 23 第23天 11/30/20068 days start up and shut dow n daily, 5 day1 day每天 起动和停 机，共8 天，第5 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天

46、Day/Date天/日期Test试验Purpose of Test试验目的Unit activities 机组活动Remarks 备注Day 24 第24天 12/01/20068 days start up and shut dow n daily, 6 day1 day每天 起动和停 机，共8 天，第6 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共

47、8天Day 25 第25天 12/02/20068 days start up and shut dow n daily, 7 day1 day每天 起动和停 机，共8 天，第7 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 26 第26天 12/03/20068 days start up and shut dow n daily, 8da

48、y1 day每天 起动和停 机，共8 天，第8 天8 days start up and shut dow n daily 每天起动和停机，共8天8 days start up and shut dow n daily 每天起 动和停机，共8天8 days start up and shut dow n daily 每天起动 和停机，共8天Day 27 第27天 12/04/2006No Test没有试验Cooling 冷却Cooling for water wash 冷却准备水洗In stall p erforma nee test equipments 安装性能 试验设备Day 28 第2

49、8天 12/05/2006No Test没有试验Cooling 冷却Cooling for water wash 冷却准备水洗In stall p erforma nee test equipments 安装性能 试验设备Day/Date天/日期Test试验Purpose of Test试验目的Unit activities 机组活动Remarks 备注Day 29 第29天 12/06/2006Off line water wash 脱 机水洗Off line water wash 脱机水洗Off line water wash 脱机水洗Off line water wash 脱机水洗Day 30 第30天 12/07/2006In tegratedDLNTuning 整 体DLN调整In tegrated DLN Tuning for part load 部 分负荷整体DLN调整In tegrated DLN Tuning for part load 部分负荷 整体DLN调整Collect data收集数据Day 31 第31天 12/08/2006No Test没有试验Cooling 冷却Cooling for water wash 冷却准备水洗Day 32 第32天 12/09/2006No Test没有试