压载水处理系统技术方案要点

1、压载水处理系统技术协议PROJECT:项目：SHIPOWNER:船东：SHIPYARD:船厂：DESIGNER：设计方：PUMPCAPACITY:压载水泵：1000m3/hrBWMSCAPACITY:1000m3/hr压载水处理系统：DATE:日期：TechnicalDescriptionTechnicalDescription/技术协议BallastWaterManagementSystem/压载水处理系统IMarineEquipment,WaterIMarineEquipment,Water&WastewaterTreatmentPage of201.系统组成/SystemComponen

2、tsTM压载水处理系统是一种采用机械过滤和紫外线（UV）消毒技术相结合的在线二级处理系统。自清洗过滤器通过拦截水中较大生物体起到预处理作用，后续的紫外消毒系统对海水进行杀菌消毒，满足IMOD-2排放标准。ThetmBWMSfeaturestwo-stageprocess,applyingefficientautomaticfiltrationtoremovelargerorganismsandsedimentsfollowedbypowerfulmediumpressureUVunittodisinfectandinactivatesmallerplankton,bacteriaandpath

3、ogens,incompliancewithIMOD-2standard.除不使用活性物质，也无任何有毒物质产生外，TM压载水处理系统所采用的中压紫外装置在船用行业有显而易见的优势。中压紫外消毒装置设计紧凑、占用空间小，从而使其适用于任何船只，尤其当安装空间有限时。ThemediumpressureUVdevice,adoptedbytmBWMS,hassignificantadvantageinmarineapplicationbesidesitsphysicalnatureinprocess.Itcallsforminimizedfootprintduetoitscompactdesign

4、,whichmakesiteasytofitintoanyvesselespeciallythosewithlimitedspaceavailable.系统特性/SystemFeatures：安全可靠、无需添加任何化学品/Nochemicalsaddedorgenerated无毒性副产物/Notoxicby-product设计紧凑、占地小/Compactdesignandminimizedfootprint操作简单，自动运行/Automatic&100%SafeOperation方便维护、费用低/LittleOperationAttentionRequired&MinimumMaintenan

5、ce无腐蚀问题/Nocorrosionconcern降低压载舱中的沉积物/SedimentRemovalonBallastingtmBWMS按订货时的系统供货要求，有散件供货和撬块供货两种方式。设备组成包括主要包括：高压反冲自清洗过滤器；中压紫外(UV)杀菌装置；咼压泵；管路及阀门组件系统支架控制系统；Fig.1-1:-BWMS撬块安装3D模型TM压载水处理系统，采用高压反冲自清洗过滤器(1)对压载水进行预处理，再用UV(紫外)杀菌装置(2)对海水进行杀菌消毒。处理设备(过滤器和紫外杀菌装置)连接到压载水管路系统中，使进入和排出的压载水在线得到有效的处理。TheTMBWMS(filterand

6、UVreactor)isintegratedintoballastwatersystemandsothatpropertreatmentoccursinlineautomaticallybothatballastingandde-ballasting.压载时，海水经过滤器过滤和UV消毒处理。在排放时只经过UV消毒进行再次处理，确保任何可能在压载舱内生长的生物在排放前得到完全杀灭。相关自动阀门的切换操作由PLC程序自动控制完成。Ballastwateristreatedgoingthroughthecompleteprocess(filterfollowedbyUVreactor)atballa

7、stwaterintakeandre-treatedatdischargethroughtheUVreactoronly(filterbypassed).TheUVirradiationofballastwateragainduringde-ballastingensuresthatanybacterialregrowththatmayhaveoccurredintheballasttanksisfullydisinfectedbeforedischarge.TheswitchingofrelatedautomaticvalvesiscontrolledandcompletedbyPLCaut

8、omatically.AUTOFLUSHFITERBRdeballtvA/SEACHESTCONTROLU/VSeaWaterromSeachesromBallastWaterTankBALLASTPUMPromBallastWaterTank$EACHESTCONTROL加.OVERBOARDV/VFLOWMETTERiFLOWCONTROLW/VDischargeToBallastWaterTankBALLAST/VFlush那81*/ToAbroad巳/Fig.1-2：压载（红色路线）FLOWME1TERttOVERBOARDV/VFLOWCONTROLV/VDischargeJVUNT

9、nHIGHFLUSHPUMP-CHECKv/VDEBAL尿TV/VAUTOFLUSHFILTERUVINLETBYPA5S/Vp卿gToBallastWaterTankFlushWaterToAbroade2.2.技术规格/BALLASTPUMPFig.1-3:排放（绿色路线）TechnicalSpecificationModel:型号:SupplyVoltage:电压：Ballastpumpcapacity:压载水泵流量：BWMSTreatmentCapacity:压载水装置处理能力：PowerConsumptioninTotal:最大功率：PressureLoss:压损：Skidoutli

10、neDimension:支架外型尺寸：440V/3P/60HZ1000m3/hr1000m3/hr106kW0.20.3bar3052(L)x1782(B)x1895(H)mm21高压反冲自清洗过滤器/HighpressureBackflushingfilter（拦截水中大于50微米的生物和沉积物过滤,预处理目的降低压载舱中的沉积物改善紫外灯的透光度，从而提高UV装置的杀菌效率Fig.2-1.过滤器滤网结构高压反冲自清洗过滤器安装在压载水泵出口之后，连续不间断过滤运行。采用差压控制高压反冲技术，对滤网进行自动反冲清洗，反冲洗时不影响过滤过程。Thefilterisdesignedtoautom

11、aticallyback-flushitselfattheendofeachballastingordeballastingoperation,andwhenatimeristriggeredorpresetdifferentialpressurecausedbysolidsbuiltuponfilterscreenisreached.过滤原理图粗过滤段细过滤段进水出水过滤原理图粗过滤段细过滤段进水出水Fig2-2.过滤过程过滤-高压反冲清洗原理图过滤-高压反冲清洗原理图粗过滤段细过滤段粗过滤段细过滤段jLTFII反冲洗反冲洗r排污r排污进水进水出水Fig2-3.高压反冲自清洗滤网过程Fig.

12、2-4:过滤器Fig.2-4:过滤器3D模型Composedof/组成：(1)筒体/filterbody：316LSS50um细滤网(四层结构)/finescreen：316LSS5mm粗滤网/coarsescreen：316LSS清洗电机/Cleaningmotor(440V/3p/60Hz：1.1KW)；减速机/Reducer；接近开关/Limitswitch；接线盒/Junctionbox；压差开关/Differentialpressureswitch；自动反冲排污机构/Automaticdrainvalve设备特性：过滤面积大、运行可靠、结构简单；压差自动控制滤网清洗；反洗要求水量小；

13、连续不间断过滤，高压反冲清洗滤网不影响过滤运行;高压反冲清洗滤网彻底，保证过滤器适应恶劣水质。过滤器规格:Model:Flowrate:流量：Filtrationgrade:过滤精度：Highpressurebackflushing:高压反洗：Powerconsumptionofflushingpump:高压反洗泵功耗：Designpressure:设计压力：Max.workingtemperature:最大工作温度：Dimension(mm):1000m3/hr501000m3/hr50micron8m$hr7.5kW8bar55C炉740 x2155(H)mmBFLUSHWtfWEJOAW

14、INI5MOTCft5LNinSWTCh2CSEPCnhLU5NM3J岬LIU1E12PESSJRtCinTROOLSWTKSflISUHElmiTRfflCYjjEscflpnoM竺31imiTRfflCYjjEscflpnoMWAITFig.2-5:Outlinedrawingofself-cleaningfilter_horizontal2.2UV装置压载水处理系统系统使用中压高强紫外光照射，可有效杀灭细菌、病毒、霉菌、真菌和其它生物体。中压紫外灯在紫外光和可见光光谱范围中具有宽广而突出的线型光谱。其较高的辐射强度使紧凑型设计也能得到极佳的杀菌消毒效果。Themediumpressure

15、lampsthatTMBWMSutilizesproducepolychromaticUVoutputacrosstheentirespectrumofgermicidalcurve.ThusthemediumpressureUVdeviceispowerfulenoughtohandleextremelyhighflowratewithverysmallfootprinttoberequired.TakingintoaccounttheTherefore,mediumpressureUVismostsuitableforballastwatertreatmentapplication,whi

16、chhastofacevariousandpoorwaterqualitychallengesbesideshighflowraterequest.Fig.2-6:中压紫外杀菌装置3D模型Composedof/组成：1）紫外反应腔体，SS316L材质；2）中压紫外灯管带石英套管；3）紫外灯管自清洗装置；4）紫外腔体中温度传感器；5）紫外线强度传感器；6）接线盒；7）电子镇流器。Fig.2-7:中压紫外杀菌装置3D透视图设备特性：采用错流、管道式安装设计紧凑、占地小316L不锈钢紫外腔体设计中压紫外灯，广谱紫外输出石英灯管自清洗装置，确保在水质恶劣情况下也能取得持续和可靠的杀菌效果先进、可靠的紫

17、外光强探测仪，自动控制灯管清洗安装方便，操作简单，自动运行方便维护、费用低UVSpecification/UV规格:Model:型号:Capacity:1000m3/hr处理能力：8barDesignpressure8bar设计压力：Operationalwatertemperature:运行水温：Protectiondegree:防护等级：Dimension(mm):尺寸：LampLifeTime:灯管使用寿命：LampSupplier:灯管厂家：45CIP541362(L)x645(B)x1100(H)mm5000Hr8000Hr德国进口Fig.2-8:OutlinedrawingofUV

18、reactor11VenLDN151SS316L10DKAIhVALVtDN151SS316Lgami1SS316LBMOTOR1FC7CAELEGUW)4l-C6JUMCTO90X1CS5IIUFT5MTCH1F：；4GAhLE1FC3TEMP.SENSOR1AWPT1001SS316L2UVIMTENSITfSENSORUVHW1SS316L11SS316LNO.ITEMNAMESPECIFICATIONQ石痢LREMARK23电气及控制系统/PowerPanelandControlPanel压载水处理系统采用PLC(可编程逻辑控制器)控制系统，控制各个设备元件及整个系统的自动运行。The

19、entireTMBWMSiscontrolledbyaPLC(programmablelogiccontroller)controlpanelwithin-touchscreenmountedonit.ThePLCsystemmonitorsandcontrolsallcomponents(filter,UV,automaticvalves,ifrequired)andkeepstheUVunitrunningatoptimalstatus.Fig.2-9:PLC控制柜3D模型主要包括：（1）箱体；（2）触摸屏；（3）系统铭牌；（4）电源指示；（5）运行及故障指示；（6）转换开关；（7）急停按

20、钮；以及柜内PLC和控制元器件组成。自动仪表在线监测流量、压差、温度和紫外照射强度，输送信号到PLC系统进行控制和报警。并通过触摸屏人机界面完成系统控制、状态和参数显示以及相关操作，包括：/仪表检测数据的采集；/系统阀门的控制；/系统流量的调节；/压载/排放等系统运行；/参数及故障显示；/数据记录及历史数据的查询；/数据处理；/数据通讯；/远程操作；/GPS信号数据的传输；Fig.2-11:BWMSIn-touchScreenMonitoredontouchscreenaboutallconditionsofballastwatertreatmentsystemincluding:带触摸屏的控

21、制面板显示压载水处理装置的所有情况，包括：-Automaticback-flushingoffilter/自动反洗过滤器-UVrunningstatus/UV运行状态-Loggingstatusofsystem/记录状态-Valvecontrol/阀门控制-Alarmmessage/扌报警信息：Lowflowratealarm/低流量报警TemperaturealarmforUVchamber/UV腔体温度报警*远程综合报警Operationaltemperature/运行温度:055CElectricalsupply/电源-Voltage/电压：AC440V-Phase/相：3Phase-F

22、requency/频率：60HzGPSsignalinput/GPS信号输入：RS422/NEMA0183Remotecommunicationport/远程通信接口：RJ45Remotecommunicationprotocol/远程通信协议：ModbusTCP/IPPowerpaneldimension/动力柜尺寸：1300(L)x600(B)x2000(H)mmMaterial/材质：Epoxycoated/环氧防腐Color/颜色:认可图纸确认Protection/防护等级：IP54Locatedinsafetyarea(Engineroom)/位于安全区域(机舱)NODESCRIPT

23、IONShipyard船厂提供QTY数量Remark备注1FilterUnitwithhighpressurepump过滤器(带高压反洗泵)1set2UVUnituv装置1set3PowerPanel动力柜1set4LocalControlPanelwithHMI就地控制柜（带触摸屏）1set5FlowMeter流量计1set6MotorizedON/OFFButterflyValve4set（根据设计院图纸电动开关蝶阀调整）7FlowControlValve流量控制阀1set8CheckValve止回阀1set9SamplingValve取样阀(316LSS)1set10Sewagepump

24、排污泵1set11AllPiping/Fitting/FlangesandItsAccessorieswithinskid支架内管路/管件/法兰和附件12AllPowerInterfaceCableandItsAccessorieswithinskid支架内连接电缆和附件13Skidmountedsupply撬块供货14MakersStandardSpareParts厂家标配备件15Manuals手册16AllPiping/Fitting/FlangesandItsAccessoriesoutsideskid支架外管路/管件/法兰和附件17AllPowerInterfaceCableandIt

25、sAccessoriesoutsideskid支架外连接电缆和附件18AllInstallationWorks安装1lot19CommissioningandTraining1lot调试和培训SCOPEOFSUPPLY4.文件资料/DOCUMENTS4.1资料清单见下表：1ProcessDesign工艺设计文件1.1ProcessFlowDiagram工艺原理图1.2PipingandInstrumentDiagram(P&ID)管道及仪表流程图(P&ID)1.3UtilitiesConsumptionList公用工程消耗清单1.4InstallationGuidenceManual安装指导手

26、册1.5OperationandMaintenance(O&M)Manual操作维护手册1.6SparePartsList备品备件清单1.7SpecialToolList特殊工具清单1.8ScopeofSupplyList供货范围清单2EquipmentDesign设备设计文件2.1SkidOutlineDrawing模块外型尺寸图2.2SkidInstallationDrawing模块安装图2.3NameplateDrawing铭牌图HighPressureFlushingPumpOutlineDrawing2.4&PerformanceCurve高压泵外型图和性能曲线SamplingVal

27、veDrawing取样口详图MotorizedValveDrawing电动阀门详图MagneticFlowmeterDocument电磁流量计资料Electrical&ControlDesign电气/自控设计文件SystemControlLogicSchematicDiagram系统控制逻辑框图ControlSystemStructionDiagram控制系统结构图PLCPanelArrangementDiagramPLC柜布置图PowerPanelArrangementDiagram动力柜布置图ElectricalEquipmentandInstrumentList电气设备及仪表清单CableWiringSchematicDiagram电缆接线原理图CableList电缆清单证书CopyofCCSTypeAppro