TUV光伏组件重测导则

1、Contents目录Generalintroducitonofretestguideline晅测M则概述Materialextension材料扩展Modulesizechange组件尺J变化Powerrangeextension功率范圉扩展Framelessmoduleextension无边枇纽件扩展Factoryorproductionprocesschange工厂或生产工艺变化Extensionapplicationprocedure扩展申请流程Generalintroducitonofretestguideline重测导则概述RetestguidelinescomesfromOl导贝g出

2、IDecisionmadebyCTL(CommitteeofTestingLaboratories)山测试实验室委员会决议Basicallyrefertoretestguideline,Finalverdictdependontestinginsitutes.TRalsohasdifferentprinciplesforsomeextension基本参照重测导则，各测试实验室有自主决定权莱茵TUV也有一些不同要求口typeofdiffusionprocess扌广散匚艺semiconductorSayermaterials导体材料changeofmanufacturingsiteunderdif

3、ferentQAsystem改变生产地点，质量体系改变useofcellsfromadifferentmanufacturer不同丿家电辛也片M日joreductionincellthickness(grea怕than25%forcellthickness200umandgreaterthan17.5%forcellthickness=200um)电池片厚度减小(厚度大于200微米的电池片超过25%.厚度小于等于200微米的电池片超过17.5%)Changeincelltechnology电池片技术改变Repeat直测项目Thermalcyclingr200cycles(10.11)高低温循坏

4、Dampheat(10.13)湿热Hotspotenduance(10.9)热斑测试MechanicalLoadtest(10.16)forreductionofcellthicknessandcellsupplierchange机械载荷如果电池片厚度减小或厂家改变Reversecurrentoverload(MST26)氏向电流过機Temperaturetest(MST21)溫度测试ChangeincelltechnologyPreconditionin-g(5kWhJm：2电池片技术改变厂werleakagecurrentAccessibSlityThermalcyclino(TC200)

5、powerdetermination,insijiation/Dieleclric.wetleakage-current.GroundContinuity,AccessibilityElectricpropertiesuvpfecoriditioniiig上OutdoorThermalcyclingexposure(TC50)aBypassHumidityfreezediodetesittestHot-spotRobustnessoftestterminationsMeeh,loadHailimpactTH丄丄订ImpulseReverse1voltageEest1currentWetleak

6、ageMBGurrenttest封装材料改变DifferentMaterial不同材料Differentencapsulationprocesse.gcuringrale不同层压工艺固化工艺DifferentAdditives不同添加剂Modificationtoencapsulationsystem封装材料改变Repeat重测项目UV(10.10)/thermalcycling,50cycles(10J1)/hunnidityfreezesequence(10.12)外预处理/50次温度循环/湿冻席列Dampheat(10.13)湿热Hailimpact(10.17)ifnottempere

7、dglass冰私如果不是钢化玻璃Hotspot(10.9)ifmaterialcompositionchanges热斑如果材料成分改变CutSusceptibility(MST12),ImpulseVoltage(MST14)ifmaterialcompostionchanges背板血痕测试，I胎冲电丿k如果成分A咬Firetest(MST23)ifmaterialcompositionchanges,andmodulebreakagetest(MST32)ifmaterialcompositionchanges防火测试和组件冲击测试如果材料改变bymorethDifferentthickne

8、ss,Modificationtosuperstate上面板改变(玻璃)DifferentMaterial不同材料Forglass,ifthereisareductionintheheatstrengtheningprocess对丁玻蠣，如呆热处理工艺发生变化Differentsurfacetreatments,adhesivesorprimersiftheyareindirectcontactwithencapsulatematerial不同的表明处理，如内表明使用胶或若镀层Ifthechangeisfromglasstonon-glassorvice-versa,itshouldbecon

9、sideredanewproductaltogether如果从玻璃改成佯玻璃材料*或非玻璃材料改成玻璃材料，耍按照全新产品来处理Modificationtosuperstate上面板改变(玻璃)Repeat重测项目UV(10.1Dythfermalcycling,50cyclesf10.11)/humidityfreezesequence(10.12)紫外预处理/50次温度循环旄拣J孑列MechanicalLoadtest(10.16)机械载荷Hafimpact(10J7)冰雹Dampheat(10,13)(ifnon-glass)湿热(如果是非玻璃Hotspot(10.9)fornon-gl

10、assifmaterialchangesorthicknessisreduced热斑，对非玻璃材料如果材料改变或厚度减小Outdoorexposure(10.8)ifchangeinmaterial户外艰晒如果材料改变impulsevoltagetest(MST14)(ifnon-glassorifglassthicknessisreduced)脉冲电压测试(非玻璃材料或玻璃厚度减小)Firetest(MST23)ifchangeinmateriall?j火測试Modulebreakagetest(MST34)lfmaterialorthicknesschanges组件冲击测试如果材料或厚度变

11、化Modificationtobacksheet/substrate背板改变DifferentMaterial不同材杠Reductionofthicknesscfmorethan20%厚度减小超过暑0%Differentadditives,surfacetreatments,adhesivesandprimers不同的縊加剂，表明处理、黏合剂和镀层Modificatrontobacksheet/substrate背板改变Repeat重测项目UV(10.10yth&rmalcycling,50cycfes(10.11)/humidityfreezesequence(10.12)嚨外预处理750次

12、温度循环/湿冻序剧Robustnessofterminations(10,14)I出端强度Dampheat(10,13)(ifnon-glass)湿热(如果是非玻璃)Hailimpact(10.17)ifrigiditydependsonthebacksheet冰雹如果依罐背板提供支撑强度MechanicalLoadtest(10.16)ifmountingdenpendsonthebacksheet/substrate机摊我希加I果衣TF背板捉供安装同iCutSusceptibility(MST12),Impulsevoltagetest(MST14)(ifnon-glass)背板的划姒测试

13、脉冲电压测试(如果牡玻璃Firetest(MST23)ifchangeinmaterial防火测试妣果材料改变Temperaturetestifchangeinmaterial(MST21)祁.夏测武汕果材料改变Modificationtoframeand/ormountingstructure安装边框或支架改变Crosssectionofframe彳寸司彳战朮iDifferentfamingmaterial不同材料Differentmountingtechnique彳5司安裁戈技彳乙Modificationtoframeand/ormountingstructure安装边框或支架改变Repe

14、at测项目MechanicalLoadtest(10.16)机械菽荷Outdoorexposure(10.8)ifplasticmaterialisused户外暴晒如果使用塑料UV(10.10)/thermalcycling,50cyces(10.11)/humidityfreezesequence(10.12)ifplasticmaterialisused紫外硕处理/50次温度循坏/湿冻序列如果使用塑料材料Dampheat(10.13)ifanadhesivesystemisusedtomountthemodule湿热,如果便用粘粘剂固定组件Thermalcycling(10.11),200

15、cycles,ifanadhesivesystemisusedtomountthemodule200次溫度循环，如果使用粘粘剂固定组件Firetest(MST23)ifthenewframematerialisflammable防火测试如果边框林料不可燃ModificationtoJunctionbox/Electricaltermination更换接线盒和电气连接端了Repeat重测项目Thermalcycling,50cycles(10.11)/humidityfreeze(10.12)50次温度循环/湿冻Robustnessofterminations(10.14)引出踹强度Damphe

16、at(10.13)湿热By-passdiodethermaltes10.18)(ifbypassdiodeisinthebox)旁路二极管发热试验(如果接线盒使用旁路二极管)ModificationtoJunctionbox/Electricaltermination更换接线盒和电气连接端了ModificationtoJunctionbox/Electricaltermination更换接线盒和电气连接端子Differentmaterial不同材料Differentdesign不同没计Differentpottingma怕iai小同沈.1寸胶Differentmethodofattachmen

17、t汕方汶ModificationtoJunctionboxwithoutretesting更换接线盒不需要重测HaveTRcertifica怕withthelatestcertificate仔最新标准的TUVitE廿IdenticaladhesivetypeinJBcertificateandPV-modulecertificate接线盒和组件uE书中使用粗同的硅胶lidentkaltypeofbacksheetinJBandPV-modulecertificate1血鼻4亠口心liM-斗IihHm-J-4.iErrd占儿口匕UChangeincellinterconnectmaterials

18、ortechnique更换电池片互连材料或技术Changeincellinterconnectmaterialsortechnique更换电池片互连材料或技术Differentinterconnectmaterial爪同至连林料Increasethicknessofinterconnectmaterial(forthicknessincreasesgreaterthan40um.!fthenewribbonthicknessisbelow100umthicknessnoretestisrequired)互连条厚度增加(如果厚度增加大于40微米新的互连条厚度小于100微米，不需耍重测Differ

19、entbondingtechnique不同连接技术Differentnumbercfinterconnects圾连条数量不同Changeincellinterconnectmaterialsortechnique更换电池片互连材料或技术Repeat重测顼目Thermalcycling,200cycles(10.11200；欠温度循坏Dampheat(10.13)湿热Hotspotforchangesinbondingtechniqueorsoldermateria!(10.9)_热斑，如果改变连接技术忑焊接材料Reversecurrenttest(MST26)反向电流过载Modulesizei

20、ncrease组件尺寸变大Increaseinmodulessize(组件尺寸增力Forincreasebymorethan20%oflengthorwidth如呆长度和宽度增加超过20%Modulesizeincrease组件尺寸变大Repeat重测项目Thermalcycling,200cycles(10.11)高低i&200个循环MechanicalLoadtest(10.16)|:IL械载荷Hailimpact(10.17)(forsizeincreasesofmorethan50%)冰雹如果尺寸增加超过50%)Modulebreakage(MST32)组件冲击测试Changeinel

21、ectricalcircuitofanidenticalpackage相同电池片数呈，电气线路改变Modificationstotheinterconnectioncircuitry(forexamplemorecellsperbypassdiodeorre-routingofoutputleads)内部连接线路改变(例如，旁路二极管旁路的电池片数量发主变化或者車新排布引出线)Reconfigurationofvoltage(i.e12Vto24V)审新设置电压(12伏到24伏)Changeinelectricalcircuitofanidenticalpackage相同电池片数量，电气线路改

22、变Repeat重测项UHetspot(10.9),onlyifmorecellsperby-passdiode热斑,如果旁路二级餐癱路的电池片数量增加&By-passdiodethermaltestifthecurrentineachdiodeincreases(10.18)旁路二极管发热测试，如果流过二极管的电流增加TemperatureTest(MST21)温度测试Reversecurrentoverloadtest(MST26)反向丨lr；危匸找Powerrangeextension功率范围扩展Higherorlowerpoweroutput(by10%)inanidenticalpac

23、kageincludingsizeandusingidenticalcellprocess相同电池片数量尺寸，相同电池片处理工艺，功率扩展超过10%Hotspot(10.9)热斑By-passdiodethermaltest(10.18)ifgreaterthan10%higher旁路二极管发热测试，如果电流增加超过Reversecurrentoverloadtest(MST26)反向电流过我Poweroutputextensionislessthan10%TNoretestisrequired如果功率范围扩展小于10嗚.不需要重测Framelessmoduleextension无框组件扩展Q

24、uaiificationofaframe(ssmodufeafterthedesignhasreceivedcertificationasaframedmodule有边框组件取得认证以后申请无边框组件认证Fiepeatthefollowingtestswiththelaminatemountedusingthemanufacturersmountinginstructions:按照工厂提供的安装说明书对层冋牛进行下列测试Dampheat(10.13)(ifframeispartofthepackageseal)湿热(如果边框是整体密封的)Mechanicalload(10.16)机械载荷Hai

25、limpact(unlesssuperstrateiistemperedglass)(10.17)冰铤(除非上表而是钢化玻璃)Modulebreakkagetest(MST32)組件冲击测试Modificationsthatdonotrequirere-testing不需要重测的更改Providedthatallsturcturalcomponents,materialsusedandprocesses(includingcellprocess)remainthesame,thefollowingmodificationsshallnotrequirere-testing:所有零部件材料匸艺(

26、包括电池片工艺保持不变，以下改变不需要重测:Fewercellsinmodufe更少的电池片Smailercellsinmodule,aslongaseachcellhasthesamenumberorareacfinterconnectsandequivalentnumbersofsolderbondsperunitarea更小尺寸的电池片，每个电池片上有相同数量或面积的互连条.AddalternativeJunctionbox,cables,connectorwhichcomplywiththelateststandard,andrelevantTRrequirement.Controlofminimumdistance最小间距控制Iftheminimamdistanceisreducedcomparedtooriginaltypedesignation如果最小间距号原型号相比较有减小Dampheat(10.13)湿热Temperaturecycling200pImpulsevoltagetest髙低温循环和脉冲电压测试ChangeinFactoryandproductionaddress(newsites)改变工厂或生产地址(新工厂)Factoryinspecticn工厂检杏Comparisont