分析bmw g38文件确认carrier top shoulder pvc fdl

1、Title : LM-0030Site :Lead mouldProduct name:Carrier Top shoulder PVC FDL-Carrier Top shoulder PVC FDR3D file name : 3014251_0122_CE_ASSY BRUESTUNG KUNSTLEDER VTL - ASSY TOP SHOULDER IMITATION LEATHER FDLDate :2015.06.10 Confidential Design. Build. Ship. Service.LeadMouldSegment :Thickness :1.6MMProj

2、ect name :LM-0030 PM/PE Part name :Carrier Top shoulder PVC FDL-Carrier Top shoulder PVC FDR DFM by:ChaoPart No:3014251 Checked by:REVDate Update or added slidersA2015.06.10Remark:Completed DFM83.3872.3204.6产品信息Product informationResin material : PC+ABS Resin supplier:BayerResin GradeBayblend T 65 X

3、FTonnage?T Runner Sys:valve nozzleNo. of Hot Tip6Tool type :2PGate type :valve gateAutomatic:Auto-robotNo. of Gate .(each part)1Part weight (g) :426g+426gCavity steelGS 1.2738HHForecast volume (shot)355311mm3 mm3Special tool :INCOECore steelGS 1.2738HH No. of Cavity:1+1Cosmetic part (Y/N):NSlider st

4、eelGS 1.2343 Family with:-Cosmetic finishing Tech.polishLifter steelGS 1.2343Need your input and correction to below information:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:date模具信息Tool informationCustomer comment. (please give your approval and comments)OK or

5、 NGremarkApproval by:date进胶点布局Gate layout阀浇口valve gate6点阀浇口热咀6 Drop valvehot nozzleSJJ:OK 依照模流分析且浇口残留不能超过零件表面Need to show part layout to avoid customer mis-understood our proposalTool topNotes: this layout is base on estimation as a ref for tool design.产品布局Part LayoutSJJ:OK Customer comment. (please

6、 give your approval and comments)OK or NGremarkApproval by:dateNotes: above shrinkage is estimated according to our understanding, pls correct it if there is any risk of getting right dimensionShrinkage with orientationX1.006Y1.006Z1.006YX缩水shrinkageSJJ:中拓及leadmould负责确定Customer comment. (please give

7、 your approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.Slider/ LINE后模CorePL前模Cavity Lifter/ LINE产品夹线Parting line SJJ:OK 依照3D数据Customer comment. (please give yo

8、ur approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.Slider/ LINE后模CorePL前模Cavity Lifter/ LINE产品夹线Parting line SJJ:OK 依照3D数据Customer comment. (please give your

9、approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.Slider/ LINE后模CorePL前模Cavity Lifter/ LINE产品夹线Parting line SJJ:OK 依照3D数据Customer comment. (please give your app

10、roval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.Slider/ LINE后模CorePL前模Cavity Lifter/ LINE产品夹线Parting line SJJ:OK 依照3D数据Customer comment. (please give your approv

11、al and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Slider.行位Slider 行位-1slider-1行位-3slider-3前模行位Slider at cavity side行位-2slider-2SJJ:OK 依照3D要求Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advic

12、e any concern on witness line form by Lifter.斜顶-1Lifter-1斜顶-2Lifter-2斜顶-3Lifter-3斜顶Lifter SJJ:OK 依照3D要求Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Lifter.斜顶-4Lifter-4斜顶-5Lifter-5斜顶Lifter SJJ:OK 依照3D要

13、求Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.前模镶件Cavity insert 前模镶件Cavity insertSJJ:OK 依照3D要求Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: p

14、lease advice any concern on witness line form by inserting.后模镶针Core insert pinCore insert后模镶件Core insert后模镶件后模镶件Core insert SJJ:OK 依照3D要求Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis

15、of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 产品出模方向Mold opening direction拔模角度信息Draft angle informationSJJ:OK 依照3D要求Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose dra

16、ft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 行位运动方向Slider moving direction行位-1slider-1拔模角度信息Draft angle informationSJJ:OK Product is checked in UG as per the direction of tooling release. This

17、 will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 行位运动方向Slider moving direction行位-2slider-2拔模角度信息Draft angle informationSJJ:OK 依照3D数据Product is che

18、cked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 行位运动方向Slider moving direction行位-3slider-3

19、拔模角度信息Draft angle informationSJJ:OK 依照3D数据Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the

20、 product easy. 斜方运动方向Lifter moving direction斜顶-1Lifter-1拔模角度信息Draft angle informationSJJ:OK 依照3D数据Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose t

21、o reverse the draft angle or increase it for release the product easy. 斜顶-2Lifter-2拔模角度信息Draft angle information斜方运动方向Lifter moving directionSJJ:OK 依照3D数据Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is deci

22、ded on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 斜顶-5Lifter-5斜顶-4Lifter-4斜顶-3Lifter-3拔模角度信息Draft angle information斜方运动方向Lifter moving directionSJJ:OK 依照3D数据拔模角度Draft angle Customer comment. (please give your approval and c

23、omments)OK or NGremarkApproval by:datePlease make Cavity side draft.请做前模方向拔模Color Propose Draft angleGreen 1 (Remove plastic)SJJ:模具供应商自行增加拔模，保正顶端不小于0.8mmCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:datePlease make Slider side draft.请做行位方向拔模Color Propose Draft a

24、ngleyellow0.5 (Remove plastic)拔模角度Draft angle SJJ:不改，可以出模Customer comment. (please give your approval and comments)OK or NGremarkApproval by:datePlease make Slider side draft.请做行位方向拔模Color Propose Draft angleyellow0.5 (Remove plastic)拔模角度Draft angle SJJ:供应商自行更改，拔模角度尽量小，保证圣诞树安装不能松动,可做减胶处理。Customer co

25、mment. (please give your approval and comments)OK or NGremarkApproval by:datePlease make Lifter side draft.请做斜方方向拔模Color Propose Draft angleyellow0.5 (Remove plastic)拔模角度Draft angle SJJ:此孔为冲切孔，不需注塑Customer comment. (please give your approval and comments)OK or NGremarkApproval by:datePlease make Lif

26、ter side draft.请做斜方方向拔模Color Propose Draft angleyellow0.5 (Remove plastic)拔模角度Draft angle SJJ:供应商自行更改，拔模角度尽量小，保证圣诞树安装不能松动,可做减胶处理。Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateLifter此两个面在斜顶退出方向为倒扣，建议修改两个面按斜顶的出模做拔模These surface is undercut at lifter moving dir

27、ection ,suggest to make lifter side draft for these surface 问题IssueSJJ:可以出模Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateLifter问题Issue此两个面在斜顶退出方向为倒扣，建议修改两个面按斜顶的出模做拔模These surface is undercut at lifter moving direction ,suggest to make lifter side draft for t

28、hese surface SJJ:已更改Customer comment. (please give your approval and comments)OK or NGremarkApproval by:date问题Issue修改后产品Modify part客户产品Customer part 此处R角会在模仁上形成尖钢,建议取消,The R will be lead to sharp steel at tool, suggest to remove the RSJJ:已更改Customer comment. (please give your approval and comments)O

29、K or NGremarkApproval by:dateNote: only show the preliminary position and size, See layout for detail.Ejector pin(12)STRIPPER BAR顶块Lifter斜顶Ejector pin(10)顶针Ejector pin marksSJJ:OK Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateIssue: Thick wall will cause sin

30、k mark.Proposal: Change the design as the design guidelineNote: Thick ribs often cause sink and cosmetic problems on the opposite surface of the wall. Please refer the rib design guideline to modify as below:Average Thickness:1.54Maximum Thickness:7.11胶位厚度thicknessThe red area maybe have sink mark.红色区域可能有缩水痕SJJ:不是外观面，尽量优化，减少缩痕Customer comment. (please give your approval and comments)OK or NGremarkA