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FORT_TRIMMING

PLATE3D

file

name

:Date

:

2015.06.10LeadMouldDesign.

Build.

Ship.Service.Title

:

LM-0030Site

:LeadMouldProduct

name

:COMFORT

TRIMMING

PLATE

MFS

OUTER_HR_RearFORT_TRIMMING

PLATEProductinformationSegment

:BMW

G38Thickness:2.5mmProject

name

:LM-0030PM/PEPart

name

:COMFORTTRIMMING

PLATEMFSOUTER_HR_RearDFM

by:ZSLPart

No:3084648Checked

by:REVDateUpdate

or

added

slidersRemark:41.13mm158.48mm87.99mmTool

informationResin

material

:POMKEPITAL

F20-03LOFResin

r:N/AResin

GradeMagnum

3416

SCTonnageN/ARunner

Sys:2

DropsopenNo.

of

Hot

Tip1Tool

type

:3plateGate

type

:Pin

pointgateAutomatic:YNo.

of

Gate

.(each

part)4Part

weight(g)

:92gsteelGS

1.2083(HRC46-54)Forecast

volume(shot)64496.7

mm^3Special

tool

:IncoeCore

steelGS

1.2083(HRC46-54)No.of

:1X2Cosmetic

part

(Y/N):N/ASlider

steelN/AFamily

with:Cosmetic

finishingLifter

steelGS

1.2083(HRC46-54)JCI

meeting

24/06:修改点见黄色Customer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateGa

ayoutCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApprovalby:dateOne

open

nozzle尖点热咀Ø5X0.3mm(reduce

plastic)Ø35mmJCI

meeting

24/06:见下页Part

LayoutNeed

to

short

layout

to

avoid

customer

mis-understood

ourproposalNotes:

this

layout

isbasTeooonl

etostpimation

as

a

reffor

tool

design.1

Open

nozzle

+

Direct

gateJCI

meeting

24/06:2点热流道转细水口,4点每穴,更新DFMshrinkageCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateNotes:

above

shrinkage

is

estimated

according

to

our

understanding,

pls

correct

it

if

there

is

anyrisk

ofgetting

right

dimensionShrinkage

withorientationX1.020Y1.020Z1.020YXJCI

meeting

24/06:okParting

lineCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateNotes:

please

advice

any

concern

on

propose

partingline.PLCoreParting

line

is

defined

as

edge

formed

by

Core

/parting

surfaces.P/

LINE LIFT/

LINE Insert/

LINEJCI

meeting

24/06:参照2D,3D产品图,有问题提出Parting

lineCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateParting

line

is

defined

as

edge

formed

by

Core

/parting

surfaces.Notes:

please

advice

any

concern

on

propose

partingline.CorePLP/

LINE

Lifter

/LINEInsert/

LINEJCI

meeting

24/06:参照2D,3D产品图,有问题提出LifterCustomer

comment.

(please

give

your

approval

and

comments)OK

or

NGremarkApproval

by:dateNotes:

please

advice

any

concern

on

witness

line

form

by

Lifter.LIFT

3LIFT

1LIFT

4LIFT

2JCI

meeting

24/06:okCustomer

comment.

(please

give

your

approval

and

comments)OK

or

NGremarkApproval

by:dateNotes:

please

advice

any

concern

on

witness

line

form

by

Lifter.insertJCI

meeting

24/06:okCustomer

comment.

(please

give

your

approval

and

comments)OK

or

NGremarkApproval

by:dateNotes:

please

advice

any

concern

on

witness

line

formCore

insertJCI

meeting

24/06:okIssue:Customer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateThere

is

thin

steel

on

the

mold

insert,suggest

to

reduce

plastic

2mm

on

redarea.模仁上有薄钢,建议红色骨位减胶2MMJCI

meeting24/06:经 ,按减胶1.5mm加工,后期看装配效果如何再做定夺Issue:Customer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateBefore

modify修改前After

modify修改后Improve

the

PL

surface,

see

below

picture.为简化分型面,如下图减胶0.05MM0.05MMJCI

meeting24/06:okIssue:Customer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateSuggest

to

add

plastic

0.1mm

on

red

area

toimprove

the

shut

off

area.前后模碰穿面有0.1的插穿位,为了简化分型建议红色面加胶0.1MMThe

shut

offarea

0.1mm0.1的插穿位Before

modify修改前After

modify修改后JCI

meeting

24/06:OK,可以延伸Issue:Can

we

modify

the

partas

right

picture?Before

modify修改前After

modify修改后Customer

comment.

(please

give

your

approval

andcomments)JCI

meeting

24/06:okOK

orNGremarkApproval

by:dateDraft

angle

informationProduct

is

checked

in

UG

as

per

the

direction

of

tooling

release.

This

will

help

to

evaluate

draft

angle

andpropose

draft

requirements.P\L

is

decided

on

the

basis

of

draft

direction

,

if

need,

propose

to

reverse

the

draft

angle

or

increase

it

forrelease

the

product

easy.Mold

opening

directionCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:datePlease

make side

draft.ColorPropose

Draft

angleGreen5º(Remove

plastic)Please

make

core

side

draft.ColorPropose

Draft

angleblue2º(Remove

plastic)Draft

angleJCI

meeting

24/06:ok,但注意加拔模之后的尺寸在2D公差内。Draft

angleCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:datePlease

make side

draft.ColorPropose

Draft

angleGreen2º(Remove

plastic)Please

make

core

side

draft.ColorPropose

Draft

angleblue2º(Remove

plastic)JCI

meeting24/06:按建议的先加拔模加工,后期看客户反馈再做定夺Draft

angleCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:datePlease

make side

draft.ColorPropose

Draft

angleGreen5º(Remove

plastic)JCI

meeting24/06:按建议的先加拔模加工,后期看客户反馈再做定夺Ejector

pinmarksCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateNote:

only

show

the

preliminary

position

and

size,

See

layout

for

detail.Ejector

pin

Ø6Ejector

pin

Ø3straight

liftersEjector

pin

Ø4ejector

block顶块6X6ejector

block

顶块19X16For

easy

put

ejector

on

thepart

as

3

area

can

we

addplastic

as

above

picture为了好下顶针加3个Ø3JCI

meeting

24/06:参照样板,顶针不得凸出取消此顶针,加大顶针thicknessCustomer

comment.

(please

give

your

approval

andcomments)OK

orNGremarkApproval

by:dateIssue:

Thick

wall

will

cause

sink

mark.Proposal:

Change

the

design

as

the

design

guidelineNote:

Thick

ribs

often

cause

sinkand

cosmetic

problems

on

theopposite

surface

of

the

wall.Please

refer

the

rib

designguideline

to

mod

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