机车铣复合中心-操作手册

操作手Applicable NT3100NT3100NT3100NT3100 NT3100NT3100NT3150NT3150NT3150NT3150 NT3150NT3150NT3200NT3200NT3200NT3200 NT3200NT3200NT4200NT4200NT4200NT4200 NT4200NT4200NT4200NT4200 NT4200NT4200NT4250NT4250NT4250NT4250 NT4250NT4250NT4250NT4250 NT4250NT4250NT4300NT4300NT4300NT4300 NT4300NT4300NT4300NT4300 NT4300NT4300NT5400NT5400NT5400NT5400 NT5400NT5400NT6600NT6600 NT6600NT6600NT6600NT6600 NT6600NT6600NT6600NT6600 NT6600NT6600ApplicableNCMSX- MSX-在在开始操作、 或编程之前，请仔细阅读森精机、数控装置制造商及设备制造商提供的手册，从而充分理解手册中包含的信息。请妥善保存这些手册，切勿遗失。Beforestartingoperation,maintenance,orprogramming,carefullyreadthemanualsdbyMoriSeiki,theNCunitmanufacturer,andequipmentmanufacturerssothatyoufullyunderstandtheinformationtheycontain.Keepthemanualscarefullysothattheywillnotbe内根更的导册区。保留所利：在没有获得森精机的同意之前，不允许对本手册的整体或部分进行的。

Thecontentsofthismanualaresubjecttochangewithoutnoticeduetoimprovementstothemachineorinordertoimprovethemanual.Consequently,pleasebearinmindthattheremaybeslightdiscrepanciesbetweenthecontentsofthemanualandtheactualmachine.Changestotheinstructionmanualaremadeinrevisededitionswhicharedistinguishedfromeachotherbyupdatingtheinstructionmanualnumber.Shouldyoudiscoveranydiscrepanciesbetweenthecontentsofthemanualandtheactualmachine,orifanypartofthemanualisunclear,pleasecontactMoriSeikiandclarifythesepointsbeforeusingthemachine.MoriSeikiwillnotbeliableforanydamagesoccurringasadirectorindirectconsequenceofusingthemachinewithoutclarifyingthese :reproductionofthisinstructionmanualinanyform,inwholeorinpart,isnotpermittedwithoutthewrittenconsentofMoriSeiki.咨询机构。Theproductshippedtoyou(themachineandaccessoryequipment)hasbeenmanufacturedinaccordancewiththelawsandstandardsthatprevailintherelevantcountryorregion.Consequentlyitcannotbeexported,sold,orrelocated,toadestinationinacountrywithdifferentlawsorstandards.Theexportofthisproductissubjecttoanauthorizationfromthe ernmentoftheexportingcountry.Checkwiththe ernmentagencyforauthorization.Copyright©2010MORISEIKICO.,.s Aboutthe<基本情况

Thismachinewasdesignedandbuiltusingstate-of-the-arttechnologyforthepurposeofmachiningrotatingworkpiecesusingcuttingtoolsandsoftjaws.Thismachinecomplieswithgenerallyrecognizedsafetyregulations,standardsandspecificationsatthetimeofmanufacture.Thismachineissuitableformanualandautomaticoperation.<刀具

Thismachineiscapableofusingcommonturningtoolsandrotarytools*(suchasmillingcutters,drills,andtaps).ContactMoriSeikibeforeusinggrindingtoolsorspecialtools.*对于配备使用旋转刀具的机床 *Formachinesequippedtouserotary<材料

Thismachineisdesignedformachiningmetal,resin,andplastics.Itwasnotintendedforthemachiningofmaterialssuchasmagnesium,carbon,ceramics,andwood.ContactMoriSeikibeforeusingthesematerials.Aboutthis •Keepthismanualinaclearlymarkedlocationtoensureaccesswhen •ContacttheMoriSeikiServiceDepartmentifanypartofmanualis •ContacttheMoriSeikiServiceDepartmentoryourifthismanualislostor •Thecontentsofthismanualaresubjecttochangepriornotificationduetoimprovementstothe重要注意事项汇编于机床安全操作”部分。在进行任何机床

s:reproductionofthisinstructionmanualinanyformisnotpermittedwithoutthewrittenconsentofMoriVariousmanualsandsaredwiththemachineinadditiontothismanual.Keepthemclosetothemachinetoenableeasyreference.Theimportantprecautionsarecompiledinthe“FORSAFEbeforeperforminganyoperationsrelatingtothemachine. •Thefollowingnumberformattingisusedinthis千位分隔符：“,”（逗号 Thousandseparator:“,”小数分隔符：“.”（ Decimalseparator:“.”2注 2本手册是基于G代码系统A（标准）编写的。若选择G代码系统（选项），则在参考本手册前请先阅读单独手册，编程手册“GB（选项）”

ThismanualiswrittenbasedonGcodesystemA(Standard).IfGcodesystemB(option)isselected,pleasereadtheseparatevolume,PROGRAMMINGMANUAL“GCodeSystemB(Option)”beforereferringtothismanual.SignalWord 。Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.8警 8

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury. 7 [ 、警告和）将会导致方括号]内所示

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,mayresultinminorinjuryordamagetothe[] Failuretoobservetheprecautions(hazards,warningsandcautions)willleadtothehazardsindicatedinsquarebrackets[],injuriesormachinetrouble.2注 2表示必须加以考虑的项目 Indicatesitemsthatmustbetakeninto1表示需要参考的项目 1Indicatesitemstobereferred5表示提示 5Indicates 机床FORSAFEMACHINE在启床之BEFORESTARTING操选项装OPTIONAL索FORSAFEMACHINE用户和主管必 FORUSERSAND操作员预防措 PRECAUTIONSFOR防 FIRE安全防护装 SAFETY警告 Safety打开/关闭电 TurningON/OFF棒 Bar DoorInterlock机床运行期间的安全 SafetyDuringMachineOperation机床运行期间的安全 SafetyDuringMachineOperation选刀和 SpindleSpeedand SpindleSpeedandGrip防锁DoorLockPrevention排屑器（排屑器规格 ChipConveyor(ChipConveyor法律义 Legal工作环 机床操 编 联 数 操作规格机床时的预防措 和检 CleaningAwayChipsInsidethe 机床噪声数据 MachineNoiseData机床噪声数据 MachineNoiseData机床噪声数据 MachineNoiseData机床噪声数据 MachineNoiseData机床噪声数据 MachineNoiseData1 在启床之CHAPTER 操作路线 总 General MachineOperation Turret2Operation NCOperation切削过程总览（多轴车加工中心 检查图 打开/关闭电 TurningONPower TurningOFFPower紧急停止/重新启 用[EMERGENCYSTOP](紧急停止)按钮执行紧急停止和取消紧急停止状 ExecutingEmergencyStopwith[EMERGENCYSTOP](EmergencyStop)Button,andCancelingEmergencyStopStatus用(复位)键执行紧急停止和取消紧急停止状 ExecutingEmergencyStopwith(RESET)Key,andCancelingEmergencyStop按下自动运行按钮[暂停]执行或取消紧急停 PressAutomaticOperationButton[STOP]toExecuteorCancelEmergency归零操 ZERORETURN ManualZeroReturn用[ONETOUCH](单触归零)按钮归 C轴归零操 C-AxisZeroReturn尾架/第2主轴台（数字式尾架规格）归零操作和工件支 尾架归零操作（可编程尾架规格 手动B轴分度操 ManualB-AxisIndexing打开/关闭 OPENING/CLOSING打开/关闭手 打开/关闭自动门（自动门类型 Opening/ClosingAutomaticDoor(AutomaticDoor门防锁DoorLockPrevention Ifanoperatoris刀库门锁释放杆（NT4000系列 MagazineDoorLockReleaseLever(NT4000门联锁功 DoorInterlockFunctionsand HowtoUseDoorInterlock ReleasingDoorInterlock对于操作面板上没有[门联锁释放]按钮的机 ForMachinewithout[DoorInterlockRelease]ButtononOperation对于操作面板上配有[门联锁释放]按钮的机 ForMachinewith[DoorInterlockRelease]ButtononOperation刀具TOOL刀具步 设定刀具SettingTool SettingTool-Spindle SettingNext SettingSensor SettingLargeDiameter安装/拆卸刀 MOUNTING/REMOVING 在第2刀塔上安装刀 MountingO.D.Cutting MountingI.D.Cutting MountingRotary设定刀具几何偏移 使用手床内对刀仪的联 使用手床内对刀仪的测量步 设定工件零点（Z轴 SettingWorkpieceZeroPoint(Z-夹 夹紧/松开卡 Clam/Unclam Chuck双卡盘脚踏开关（选项 TwinChuckFootswitch Fixing AdjustingChucking ChuckJawStrokeEndDetection爪成 AutomaticJaw尾 准备尾架（数字式和可编程尾架共用 PreparingtheTailstock(CommontoDigitalandProgrammable Removing HowtoUseDigital选择工 SettingThrustForceandRe- SettingRetract,ApproachandThrust CheckingOperationofDigital MovingDigital HowtoUsetheProgrammable SettingtheProgrammable尾架轴的手动伸出/缩回操 ManualOUT/INOperationoftheTailstock TailstockSpindleInching TailstockSpindle编程下的尾架轴伸出/缩回操 TailstockSpindleOUT/INOperationby MovingtheProgrammableTailstockbyManual 检 Interference尾架（主轴）缩回/伸出脚踏开关（选项 数控编程总 NCPROGRAMMIN Safety BeforeCreating AfterProgram WhatisRequiredof TermsforNC SignsandSymbolsEnteredin InputtingDecimal RoleofDecimal AxisControlandMovement编表达轴运 ExpressingAxisMovementin Functionsof Creating Programming 按下启动按钮 Check程序检 PROGRAM使用[程序检查]按钮检查程 ProgramCheckUsingthe[ProgramCheck] CheckingProgramwithCoordinateSystem试 TEST Checklistformeasuring批量生 MASS BeforeOperationandBefore机床运行结束后的检查和作 InspectionandMaintenanceTasks ofMachine2 操CHAPTER 电源相 POWER- ElectricalCabinet MainPower电气柜门联锁开 ElectricalCabinetDoorInterlockKey-电气柜中的RS232C接口连接 RS232CInterfaceConnectorinElectrical机床操作面 操作选择开 NCFunction[SINGLEBLOCK](单节执行)按 [SINGLEBLOCK](SingleBlock)主轴/铣削按 AxisSelection SpindleRotation SpindleSpeedSetting SpindleOverride启动和停止主轴/旋转刀具主轴/刀具主轴旋 StartingandStopSpindle/RotaryToolSpindle/Tool-Spindle AxisFeed JogFeed RapidTraverse[ONETOUCH](单触归零)按 [ONETOUCH](One-TouchZeroReturn)[OVERRIDE](进给倍率)开 [RAPIDOVERRIDE](快进倍率)开 [RAPIDOVERRIDE](RapidTraverseRateOverride)把手开 Handle AxisSelection轴进给量选择按钮/开 AxisFeedAmountSelection HandleFeed DimensionalManual刀具轴方向手动进给（选项 刀塔按 Turret[刀塔选择]按 [TurretSelection][APF](电源自动关闭)按 [APF](AutomaticPowerShutoff)[LIGHT](机内照明)按 [LIGHT](MachineLight)[AIR](吹风)按钮（选项 [AIR](AirBlow)Button排屑器按钮（选项 ChipConveyorButtons[DOORUNLOCK](门)按 [DOORUNLOCK](DoorUnlock)尾架/第2主轴按 第2主轴/工件支架的微动进给操 JogFeedOperationofSpindle2/Work第2主轴/工件支架的快速进给操 RapidTraverseOperationofSpindle2/Work 选项软键/按 刀具夹紧/刀具松开 ToolClamp/ToolUnclamp[夹头高压]/[夹头低压] [CHUCKHIGHPRESSURE]/[CHUCKLOWPRESSURE][工件下料器外]/[工件下料器内] [复合计量器] [MULTICOUNTER][低速齿轮]/[高速齿轮] [LOWSPEEDGEAR]/[HIGHSPEEDGEAR][E轴模式]按钮（NT1000系列，选项 [EAXISMODE]button(NT1000Series,[-E]/[+E]按钮（NT1000系列，选项 [-E]/[+E]buttons(NT1000Series,[E轴把手]按钮（NT1000系列，选项 [EAXISHANDLE]button(NT1000Series, SteadyRestOperation数控操作面 3-1软 软键[F1]至 Soft-keys[F1]to选项软键/快捷软 PageSelection ProgramEdit KeyInputBuffer DataEntryAxisName(CAN(BackSpace)键(CAN)Key,(BackSpace)3-8(切换) (Shift)(Enter)键/(输入) 空格 (Ctrl)(Alt) (Alt)(复位) (RESET)(帮助) (HELP)(计算器) (CALC) ShortcutSoft-key屏幕列 Screen Manual Media BacklightOFF FunctionSelection功能选择键和显示屏 功能选择键(位置 FunctionSelectionKey当前位置（绝对坐标）屏 CurrentPosition(Absolute)当前位置（相对坐标）屏 CurrentPosition(Relative)当前位置（所有）屏 手动中断处理屏幕（选项 HandleInterruptionScreen功能选择键(程序 FunctionSelectionKey ProgramCheck ProgramList 屏幕（选项 DataServerFileDirectoryScreen处理时间戳屏幕（选项 ProcessingTimeStampScreen程序重新启动屏幕（选项 ProgramRestartScreen功能选择键(补偿 FunctionSelectionKey‘刀具几何尺寸补偿’屏 ‘TOOLGEOMETRYOFFSET’偏移数 Offset ‘刀具磨损补偿’屏 ‘TOOLWEAROFFSET’‘工件补偿’屏 ‘WORKOFFSET’‘卡爪类型管理’屏 ‘JAWTYPEMANAGEMENT’‘铁卡爪’屏 ‘SOFTJAWSHA’‘卡盘—尾座挡板设定’屏幕（选项 ‘CHUCK-TAILSTOCKBARRIERSET’Screen刀具更换/刀架分度位置设定屏 ToolChange/TurretHeadIndexingPositionSetting ToolingList‘刀具管理’屏 ‘TOOLLIFEMANAGE’旋转刀具屏幕（旋转刀具规格 RotaryToolScreen(RotaryTool‘刀具’屏 ‘TOOLREGISTRATION’ WorkSettingError功能选择键(编程 FunctionSelectionKey功能选择键 FunctionSelectionKey功能选择键(系统 FunctionSelectionKey输入/输出屏 NCSystem SystemCompositionMAPPS参数屏 网络设置屏幕（选项 热位移数据屏幕（选项 ThermalDisplacementDataScreen功能选择键(信息 FunctionSelectionKey数控屏 NCAlarmPLC屏 PLCAlarm历史屏 AlarmHistory数据服务器屏幕（选项 DataServerScreen应用信息屏幕（选项 ApplicationMessageScreen功能选择键(设定 FunctionSelectionKey Setting() OperationPanel块删除屏幕（选项 BlockDeleteScreen OperationMode CuttingModeSelection尾架屏幕（尾架规格 TailstockScreen(Tailstock ‘设定屏面’/‘验证屏面 MachineOperationPanelSetting ManualOperation Timer节能屏 PowerSaving多计数器屏幕（选项 MultiCounterScreen设定屏 Setting镜像屏 MirrorImage ‘快捷设定’屏 ‘SHORTCUTSETTING’ FunctionSelectionKeys功能选择键(网络 FunctionSelectionKey功能选择键(描画 FunctionSelectionKey‘模拟程序选择’屏 ‘SIMULATIONPROGRAMSELECT’程序编 PROGRAM将程序到数控 StoringProgramtoNC前台和Foregroundand Foreground编 Background Search程序搜 ProgramNumber SequenceNumber Word Program CopyandDelete EditingaProgrambyWord CopyandMoveProgram 自动序 InsertingSequenceNumbers程序组GroupRegistrationofProgram280Excerpt使用外部I/O装置输入/输出程 Input/OutputProgramsUsingExternalI/O准备输入/输出程 程序输入/输出操作的注意事 CautionsonProgramInput/Output ProgramInputOperation ProgramOutputOperation卡DNC操作（使用用户区操作 6-1在用户区中程序的DNC操 DNCOperationfortheProgramsStoredintheUserMemory6-2卡（前卡）DNC操作（选项 MemoryCard(FrontCard)DNCOperation用户区文件编 UserMemoryAreaFile和移动文件/文件 CopyandMove数控器/用户区中的程序输入/输 ProgramInput/OutputintheNCMemory/UserMemory程序从用户区输入（）至数控 ProgramInput(Reading)fromUserMemoryAreatoNC程序从数控输出（穿孔输出）至用户 ProgramOutput(Punching)fromtheNCtotheUserMemory将刀具安装至刀具主轴和将其从刀具主轴上拆 MOUNTINGANDREMOVINGTOOLTOANDFROMTOOL- 坐标系的设 偏移数 Offset ToolOffsetDataofTurning ToolOffsetDataofRotary第2刀 Turret ToolOffsetCommandsandDataX轴工件移位数据设 X-AxisWorkShiftData设定刀具几何偏移/坐标系的准 MeasuringToolOffsetsforTurret2whenIn-MachineToolPresetterisNot ExampleforSettingToolGeometry根据T指令设定坐标 SettingofCoordinateSystemAccordingtoT InputtingCuttingAllowanceonWorkpieceEnd从主轴中心线至X轴零点的距离（内圆刀座和旋转刀具，第2刀塔规格 DistancefromSpindleCenterLinetoX-AxisZeroPoint(I.D.ToolHoldersandRotaryTools,Turret23 选项装CHAPTER OPTIONAL刀具主轴Cs轮廓控制（NT1000系列，选项 TOOLSPINDLECsCONTOURINGCONTROL(NT1000SERIES,手动E轴进给操 ManualE-AxisFeedE轴手动进给操 E-AxisHandleFeedE轴归零操 E-AxisZeroReturn自床内对刀 HowtoMeasureTool-Spindle ToolPresetterMacroforTool- ProgramofY-AxisMovementforManual刀具主轴用对刀仪伸出/缩 ToolPresetterforTool-Spindle第2刀塔用对刀仪（光学型 ToolPresetterforTurret2(Optical HowtoMeasureTurret2 MacrotoCallToolPresetterforTurret第2刀塔用对刀仪 ToolPresetterMacroforTurret ManualOperationoftheToolPresetterforTurret机内运行式工件下料器（选项 INMACHINERUNNINGTYPEWORKUNLOADER SettingWorkUnloader SetPositionsCheckandRecoveryOperation SetPositionsCheck 工件计数器设定（选项 WORKCOUNTERSETTINGS工件计数器（选项 WorkCounter总计数器（选项 多计数器显示（选项 MultiCounterDisplay SettingValuesforMulti Editing设置各计数器的显示/不显示状 SettingtheDisplay/Non-DisplayStateofEach 导套（选项 GUIDEBUSHING工件定位块（选项 卡盘/尾架屏障功能（选项 设置步 Setting7-2信 AlarmFORSAFE用户和主管必 FORUSERSAND操作员预防措 PRECAUTIONSFOR防 FIRE安全防护装 SAFETY警告工作环 机床操 MACHINE 和检 MAINTENANCEANDFORUSERSAND3FORUSERSAND 本机床由有着正常判断力的使用。实际机床操作仅由用

Understandthecontentsofthismanualthoroughly.Storethismanualclosetothemachinetoenableeasyreferencewhenevernecessary.Donotallowswholackbasicknowledgeofthemachineorsufficienttrainingtoperformoperation,maintenanceorprogrammingofthemachine.Prohibitanyonewithoutsufficientsafetytrainingfromenteringtheplantandvicinityofthemachine.MoriSeikiisnotliableforThismachineismanufacturedforusebyswithnormalsenses.Actualmachineoperationsarethesoleresponsibilityoftheuser. 4.Properatorswithsufficienttrainingandpriorto 5.Determinethemostappropriate

6.DonotchangeormodifythemachinewithoutpriorconsultationwithMoriSeiki.MoriSeikiisnotliablefor 7.Takeadequatesafetymeasuresforbothmachine 8.Donotexport,resellorrelocatetoadestinationdifferentlawsor44PRECAUTIONSFOR

Beforeoperatingorprogrammingthemachine,orperformingmaintenanceprocedures,readandunderstandtheinstructionmanualsthoroughly. 2.Priortomachineoperation,takenecessarytraining 3.Assumethatsomethingisimpossibleunlessthespecificallystatesthatitcanbe

Neveroperate,maintain,orprogramthemachinewhileundertheinfluenceofalcoholordrugs. 5.Trimclothingand[缠结 6.Wearsafetyshoes,eyeprotectorsandahelmetatallFIRE5FIRE

Failuretoobservethefollowingwarningsmayresultinafireormachinedamage.MoriSeikiisnotliableforanyfirewhosecauseisotherthanaproductdefect. 1.Whenmachiningusing顾客从切削油制造商直接获得MSDS（材料安全性数据削油对的影响且按MSDS描述的方法。启动自动运行前，请检查切削油箱中的切削油量，必

fromthecoolantmanufacturerdirectlybyyourselfasthecustomerandusecoolantwithoutanychemicaleffectsonthemachine.PleasebesuretopaycarefulattentiontotheeffectsonthehumanbodyandthestoragemethoddescribedintheMSDS.Beforestartingautomaticoperation,checktheamountofcoolantinthecoolant,andreplenishcoolantifnecessary.Wheninsufficientcoolantisappliedtothecuttingpoint,themachinedpartwillheatupduetoinsufficientcooling,andthismayresultinafire. 2.Whenmachiningusingflammablecoolant(not•使用可燃切削油（如油基切削油），因为它很可能引

Donotuseaflammablecoolantsuchasoil-basedcoolant,asithashighriskofafirewhiayspreadtotheentiremachine.Ifaflammablecoolantisusedoutofnecessity,anyconsequentfireoraccidentmustbedealtwithastheusers'responsibility.Alwaysmonitorthemachiningprocessanddonotcarryoutunmannedoperation.Installappropriateautomaticfireextinguishingequipmenttoquicklyextinguishfireatanearlystage.Checktheflashpointandtheignitionpointofthecoolanttobeused.Managethematerialofthetoolsandworkpieces,andtoolwearsothatthetemperatureduringmachiningdoesnotexceedthesepoints.Whencoolant esamistinsidethemachine,itmayburnexplosivelyinabnormaltemperatureconditions.Changethecoolantdischargemethodsothatnocoolant essuspendedinsidethemachine,orinstallequipmenttocollectthecoolantmistgenerated. Useanexplosion-proofmist Checktheinstructionsoncoolantinthemanualsadvance,andfollow 3.Whenmachiningwithoutusingcoolant(includingcuttingandsemi-dry

Checkandmanagethematerialsofthetoolsandworkpiecestobeusedtopreventfireduetoheatgeneratedinthemachiningprocess. 4.Whenmachiningworkpiecesmadeofflammable

Alwaysmonitorthemachiningprocessanddonotcarryoutunmannedoperation.Installappropriateautomaticfireextinguishingequipmenttoquicklyextinguishfireatanearlystage.Checkandmanagethetoolsandmachiningconditionstobeusedsothatthetemperatureduringmachiningdoesnotexceedtheignitionpoint.Materialssuchasmagnesiummayburnexplosivelywhenexposedtowaterwhileburning.Checkthefire-fightingmethodsandequipmentinadvance,andinstalltheequipmentatsuitablelocationsforquicklyextinguishingfire. 5.Beforestartingautomatic66FIRE在加工期间和加工后，必要，完全清除切屑。根据工

Reconfirmthatallpartsofthetoolsandtoolholdersaresecurelytightened.Insufficienttighteningleadstoinsufficienttoolclam,andmayresultinanaccidentorafirecausedbyheat.Reconfirmthattheworkpieceissecurelyclamped.Ifaworkpieceisnotclampedsecurely,itmayshiftandmakecontactwithatool,resultinginafirecausedbyheat.Donotusewornordamagedtools.Ifwornordamagedtoolsareused,chipsmayclogthem,resultinginafirecausedbyheat.Beforestartingautomaticoperation,reconfirmthatthetoolsandprogramstobeusedarecorrect.Failuretousethecorrecttoolsandprogramsmayresultinanaccidentorafire.Especiallywithaprograminwhichthesamepatternisexecutedrepeatedly,confirmthatthetoolisselectedcorrectlybeforestartingthesecondsetofrepetitionsafterthefirstmachining.Createaprogramafterconfirmingthemachiningconditionssothattheheatgeneratedbyrubbingisminimal.Creatingprogramswithoutthisconsiderationmayresultinafireormachinedamage.TheconversationalprogrammingfunctioncreatesNCprogramsbasedongeneralmachiningconditions,butthefinalresponsibilityfordeterminingthemachiningconditionsrestswiththeuser.MoriSeikiisnotliableforthemachining eoftheconversationalprogrammingfunction.Duringandaftermachining,compleyremovechipsifnecessary.Failuretoremovechipscompleymayresultinafire,dependingontheworkpiecematerialandmachiningconditions.SAFETY

Toguardoperatorsfromdanger,themachineisequippedwithsafetydevicesasshownbelow.<NT1000系列 门锁装DoorLock

门锁装DoorLock[EMERGENCY(紧急停[EMERGENCY(EmergencyStop)硬币锁CoinLock

[EMERGENCY(紧急停[EMERGENCY(EmergencyStop)

[EMERGENCY(紧急停[EMERGENCY(EmergencyStop)<NT3000系列、NT4000系列、NT5000系列 <NT3000series,NT4000series,NT5000硬币锁 门锁装置[EMERGENCYSTOP紧急停止)按[EMERGENCY[EMERGENCYSTOP紧急停止)按[EMERGENCY(EmergencyStop)[EMERGENCY(紧急停止)按[EMERGENCY(EmergencyStop)DoorLockDoorLock[EMERGENCYSTOP紧急停止)按[EMERGENCYSTOP](EmergencyStop)<NT6000系列 硬币锁 门锁装置[EMERGENCY(紧急停[EMERGENCY[EMERGENCY(紧急停[EMERGENCY(EmergencyStop)[EMERGENCY[EMERGENCY(EmergencyStop)DoorLock[EMERGENCY[EMERGENCY(EmergencyStop)DoorLock[EMERGENCY[EMERGENCY硬币(EmergencyStop) CoinLock8警 8机床运行期间，随时准备按下[EMERGENCYSTOP紧急停止)按钮。

Bereadytopressthe[EMERGENCYSTOP](EmergencyStop)buttonduringmachineoperation.将任何物置于[EMERGENCYSTOP](紧急停止)即使按下了[EMERGENCYSTOP](紧急停止)按钮，在靠机床。始终需要识别涉及加工过程的各种。大型工件飞出、灰尘或在加工金属（比如镁）时引起等，

Donotplaceanyobstacleinfrontofan[EMERGENCYSTOP](EmergencyStop)button.Evenwhenthe[EMERGENCYSTOP](EmergencyStop)buttonispressed,confirmalloperationshavecometoacompletestopbeforeapproachingmovingparts.DonotoperatethemachinewithprotectivecoversremovedorwhileothersafetydevicesareininvalidDonotputtoomuchconfidenceinsafetydevices,protectivecoversanddoors.Thisisnottheexplosion-proofspecificationmachine.Recognitionofthedangersinvolvedinmachiningproceduresisrequiredatalltimes.Dangerssuchastheejectionofalargeworkpieceorharmfuldustoranexplosioncausedbythemachiningofmetalssuchasmagnesiumarenotpreventableevenifthedooris 6.Ifprotectivecoversorsafetydevicesare8警 8遵守警告上的信息 1.Observetheinformationonthecaution 2.Cautionlabelsaremarkedaccordingtothefollowingwarninglevels.:以下说明将导致严重或警告以下说明将导致严重或:

Failuretofollowtheinstructionswillresultinseriousinjuryordeath.Failuretofollowtheinstructionscouldresultinseriousinjuryordeath.Failuretofollowtheinstructionscouldresultinminorinjury,orindamagetothemachine.3.Purchaseareplacementcautionlabelandre-affixinoriginalpositionwhenalabelpeelsoff, blurredandcannotberead,orapartwithalabelattachedisreplaced.切勿把任何物品固定在警告上或涂抹覆盖警告 4.Donotfixanythingontopofacautionlabelorover确保粘贴到机的警告是用操作员母语书写的 5.Ensurecautionlabelsattachedtothemachinewritteninthenativelanguageofthe新的警告或有其他的需要时，请致电森精机服务

ContacttheMoriSeikiServiceDepartmentonpurchasingnewcautionlabelsandotherinquiries.1单独手册，安装手册第3章图“警 1Separatevolume,INSTALLATIONMANUALChapter3GRAMS“CAUTIONLABELS 安全预防措

Besuretofollowtheinstructionsonthecautionlabel.Failuretofollowtheinstructionsmayresultinseriousinjury,damagetothemachine,anddamagetoworkpieces. /关闭电 1.TurnthepowerOFFbeforeperformingthe[触电/缠结 [Electricshock/执行机床的任何和清理作业之前 Beforeperforminganyworkinsidethemachinemaintenanceand BeforeperforminganyworkinsidetheelectricalandtheNC Beforeleavingthe

Donotopenthedoorsoftheelectricalcabinet,theNCunit,andtheoperationpanelunlessitisabsoluynecessary.Dust,foreignmatter,andmoisturemayentertothe[机床故障

Themachinecannotoperatecorrectlyunlessthepowerisproperlyd.Ifthepowersupplyismomentarilycutoffduringmachineoperationduetoapowerfailureorcases,turnOFFthemainpowerimmediay. 棒Bar

Besuretofollowtheinstructionsbelowtopreventspindlerunoutincrease,collisionwithbar,andbarbending. 1.Useabarfeederwhenmachiningthebarstocklongerthespindle 2.Useaguidebushwhenmachiningthebarstockthanthespindle 3.Donotstartthespindleunlessthecylindercoveris主轴旋转时，不要将棒料主轴通孔 4.Donotinsertbarstockintothespindle-throughholethespindleis

5.Whenmachiningbarstockonamachineequippedwithabarfeederorspindlethrough-hole,usestraightbarstock 注意，在门打开的状态下，将门联锁开关置[]位置以允许有限的机床操作是非常的。在日常操作中，将门联锁开关置于[平常]，从开关上拔出，并收存于安

Notethatsettingthedoorinterlockkey-switchto[RELEASE]toenablelimitedmachineoperationswiththedooropenisextremelydangerous.Indailyoperations,setthedoorinterlockkey-switchto[NORMAL],removethekeyfromtheswitch,andstoreitinasafelocation.Possibleaccidentsresultinginseriousinjuryordeathduringmachineoperationwiththedooropenaredescribed1.当操作员正接触卡盘或工件时，若主轴启动，则操作员将与

Theoperatorwill eentangledwiththespindleifthespindlestartswhiletheoperatoristouchingthechuckor

Theoperatorwill eentangledwiththespindleiftheoperatortouchesthechuckortheworkpiecewhilethespindleisrotating. 3.Aworkpiecewillflyoutifthespindlestartswhileworkpieceisnotclamped轴进给或分度运动期间，操作员会被运动件或缠结，如加工期间，操作员或靠近机床站立将会被切屑或切削油飞溅到，从而导致或健康问题（特别是切屑或切削油进员可能会被排屑器。

Aworkpiece,chuckjaws,andtoolswillflyoutifthetool(orturret)collideswiththeworkpieceduetoaprogrammingAworkpiecewillflyoutduetoloweredgripforceofchuckcausedbyexcessivelyheavycuttingforceorcentrifugalforce.Theoperatorwillbecaughtorentangledbymovingpartssuchasturretduringaxisfeedorindexingmotions.Theoperatororastandingnearthemachinewillbesplashedwithchipsandcoolantduringmachining,resultingininjuryorhealthproblems(particularlyifchipsorcoolantgetintotheeyes).Theoperatorwill ecaughtinthechipconveyorwhentheoperator'shandorfoottouchesthechipconveyorwhileitisoperating. 机床运行期间的安全

Keepthefrontdoorclosedwhilethemachineisoperating.Theareainsidethefrontdoorcontainsmanysourcesofpotentialdanger. Thespindlerotatingatahighspeedwithaworkpiececlampedinit Theturretwhichrotatesandmovesinmanywithanumberofsharpcutting Splashingcoolantandflying

Allowasufficientchuckingamountsothattheworkpiecewillnotcomeoutofthechuckduetothecuttingforceorcentrifugalforcegeneratedbyspindlerotation.Supporttheworkpiecewiththetailstockorthesteadyrestifnecessary.Ifthelength-to-diameterratiooftheworkpieceislarge,supporttheworkpieceusingtailstocksothatitwillnotbebentwhilethefrontendoftheworkpieceisbeingcut. Theremustbenoplayinthemotionofthechuck

Whenheavycuttingathickas-forgedbar,placetheworkpieceendagainstthechuckfacesothatthechuckingforcecansustaintheloadduringcutting.Whenchuckingacastorforgedworkpiece,shapethejawstothedraftoftheworkpieceorusethejawswithcarbidepins. Clampaworkpieceinthechuckatthecenterofchuckjaw

Machinevibrationwillresultwhenaworkpiecewithitscenterofgravitynotatthechuckrotatingcenterisrotatedinthechuck.This,inturn,willdeterioratetheaccuracyofthemachinedworkpiece.Itisnecessarytobalancetheworkpiecewithabalancingweight. 4.Whilethespindleisrotating,donotopenthefrontdoorremovechipsortouchtheworkpieceand[严重 [Serious 5.Donotstandinfrontofthespindleorotherrotating 6.Donotremovethecoversunlessabsoluy安全防护装置未在适当位置时，不要启床运行 7.Donotstartmachineoperationwithoutthesafetyin[严重 [Serious 机床运行期间的安全 1.Donotstandnearthemovingpartsofthemachinethemachineis 2.Payattentiontomovingpartsoftherearandsideofmachineaswellasthefrontofthe 3.Donottouchanyrotatingpart;makesurethatthepartstoppedrotatingbeforetouching 4.Donottrytoremovechipsfromtheworkpieceandwhilethespindleis

Coveryourhairanddonotwearlooseclothingorjewelryto ingentangledorcaughtinthemachine.Alwayswearsafetyshoeswhenoperatingthemachine.

Donotleaveanytoolsorinstrumentsontheoperationpaneloronanymovingpartofthemachine.机床运行时，不要倚靠机床。倚靠在盖子上是非常的 7.DonotleanagainstthemachinewhileitisLeaningonthecoverscanbevery 选刀和

Donottrytotouchthetoolsinthemagazinewhilethemachineisoperating.Keepawayfromtheothermovingpartsaswell.[人身/严重 [Injury/Serious 2.Clampworkpiecesandtools[工件和刀具掉落/机床和刀具损坏] [Fallingofworkpiecesandtools/Damagetothemachineandtool] 3.Depthofcutandcuttingfeedmustbeselectedfromsmaller 具 4.Usetoolswithinthelimitofeaachinemodel[刀具与工件、夹具和盖发 [Toolinterferencewiththeworkpiece,fixt