Atlas Copco空压机保养维护说明书

AtlasCopco空壓機保養維護說明書一．Maintenance(保養內容)Warning:Beforecarryingoutanymaintenance,repairoradjustment,stopthecompressor,pressemergencystopbuttonandswitchoffthevoltage.Closetheairoutletvalveandthemanualcondensatedrainvalve(s).Takeprecautionstoavoidandaccidentalrestart.Applyallrelevantsafetyprecautions,includingthosementionedinthebook.1.Preventivemaintenancescheduleforthecompressor1.1Regularserviceoperations.(定期保養)ThelocalAtlasCopcoCustomerCentremayoverrulethemaintenancescheduledependingontheenvironmentalandworingconditionsofthecompressor.PeriodRunninghoursOperationDaily8檢查控制器顯示內容，並處理異常Daily8開機期間檢查各排洩閥，並處理異常Daily檢查油位，(開機前油位應在油位視孔中間)3個月全面清潔空壓機(冷卻器，機身，油污，灰塵)3個月各種可能的洩漏3個月500檢查冷卻器，清潔各處需要清掃的部位1.2Servicekits(保養配件)ServicekitscompriseallpartsneededforservcingcomponentsandofferthebenefitsofgenuineAtlasCopcoPartswhilekeepingthemaintenancebudgetlow.1.3Serviceagreements(保養之不同服務套餐)AtlasCopcoCustomerCenttreshavearangeofserviceaggreementstosuityourneeds.--AninspectionPlan(巡檢服務)--APreventivemaintenanceplan(預保服務)--ATotalresponsibilityplan(全攬打包服務)1.4ServiceplanEachlevelstandsforanumberofserviceactionstocarriedoutatthetimeintervalsprogrammedintheelectricregulator.2.Motorgreasing(馬達潤滑)2.1FanmotorsThebearingofthefanmotor(s)aregreasedforlife.2.2Drivemotorusetherecommendedgreasetype,thegreasingquantityandintervalforthemotorbearings.(嚴禁不同品牌標號的潤滑油混用)3.oilspecifications(轉子油規格說明)Itisstronglyrecommendedtousefollowingoils:Roto-InjectFluidisahigh-qualitylubricantensuringoptimumlubricantforaserviceliftofupto4000runninghours.HDRoto-FluidPlusisaverycost-effectiveoilensuringoptimunllubricationforaserviceliftofupto8000runninghours.(嚴禁不同品牌標號的潤滑油混用)4.Oilchange(轉子油更換步驟)5.Oilfilterchange(機油濾芯更換步驟)6.Storageafterinstallation(閒置機器的保養)7.AtlasCopcoRoto-injectfluid(轉子油編號)(20-litrecan2901052200209-litredrum2901004501)二．Adjustmentsandservicingprocedures(保養操作方法)Airfilters(空壓濾芯器更換步驟)coolers(冷卻器清潔步驟)(如有必要，可以聯繫AtlasCopco公司服務中心洗清)safetyvalve(安全閥檢查)Oil/waterseparator(油水分離器清潔)三．故障處理：提示關機的警告信息顯示器亮顯故障(例如：空壓機排氣口過熱)，排除後自動消失機器停機顯示器閃爍(如：排氣口溫度過熱或馬達熱保跳開，排除故障後請復位重新開機。各排洩閥不能正常工作。氣壓不足。氣壓或溫度過高。油水分離器異常。四．PrincipalData1.機器控制器顯示屏(開)待機常顯數據內容出廠設定Maximununloadingpressure7.5BarCompressoroutletpressureChangeinanytimePressuredropoverairfilters<0.05BarPressuredifferenceoveroilseparator<0.8BarOilinjectionpressureatthecommpressorelementsCompressoroutlettemperatureForGAForGAfull-featureForGAWForGAWfull-feature~29℃~26℃~25℃~22℃Compressorelementoutlettemperature55℃--100℃Coolingairinlettemperature(ONGA)<40℃(高溫環境設定為50℃)Coolingwaterinlettemperature(ONGAW)<50℃Pressuredewpoint(GAfull-feature)~3℃PressuredropoverDDfilter(Option)~0.35Bar2.Programmablesettings(程序設定)regulationparametersprotectionsettingsprogrammable3.settingsofsafetyvalve11Barfor7.5-8.8Barmachine15Barforallothermachine五．空壓機的參數設定標准狀態：Absoluteinletpressure--1BarRelativeairhumidity—0%Ariinlettemperature--20℃.Nominaleffectiveworkingpressure(GA110)—7BarCoolingwaterinlettemperature--20℃上下限制的參數設定：Maximumairinlettemperature40℃min