OTS过程检查表的说明

wordword6/6wordpany:公司名称：Date:日期：Location:地址：SupplierNo.:供给商代码:FORMTEXT-Project:项目：Processunderreview:评审的生产过程：Partsoverview:零件概述PartNo.零件号Drawingindex图纸编号ApartA-零件Designation描述FORMTEXT-FORMTEXTFORMTEXTFORMTEXTParticipant:参与者：Supplier:供给商：ZFSS:ZFSS：Evaluation:评估：No.:序号Re:评估项目Red红色Yellow黄色Green绿色ment:备注1Processconditions过程状态FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX2Sub-supplier/Parts二级供给商/零件FORMCHECKBOXFORMCHECKBOXFORMCHECKBOXFORMTEXT3Producttest产品检测FORMCHECKBOXFORMCHECKBOXFORMCHECKBOXFORMTEXT(Thetopicwiththelowestratingaffectsthetotalresult)(评审等级最低的项目会影响总的评估结果)Totalresult:最终结论：ment:备注：FORMCHECKBOXRejection,newseriesofprocessesrequired(red)拒绝，需重新进展过程评审(红色)FORMTEXTFORMCHECKBOXReleasewithconditions(yellow)条件承受(黄色)FORMTEXTFORMCHECKBOXRelease(green)承受(绿色)FORMTEXTSignatures:签字：ZFSSauditor’snameZFSS审核员的名字：Dept.部门：Phone:：ZFSSauditor’ssignatureZFSS审核员的签字：FORMTEXTFORMTEXTFORMTEXTSupplier’sname供给商的名字：Phone:：Supplier’ssignature供给商的签字：Distributionlist:分发人员清单：pany:公司：Date:日期：1.ProcessConditions过程状态OKnotOKN/AIftheflowchart,FMEA,controlplanupdatedandissuedinternally?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX过程流程图，FMEA和控制计划是否更新并发布？OKnotOKN/Ament:备注：1.2Isthelayoutavailable?Allprocessesandcontrolpointsdefinedornot?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOXOKnotOKOKnotOKN/Ament:备注：OKnotOKN/A1.3Areallequipmentsavailableforsampleproduction?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX是否具备工装样件生产所需要的设备?OKnotOKN/Ament:备注：OKnotOKN/A1.4Doesproductionoccurunderfinishedfixtureandtools?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX生产是否在工装条件下进展?OKnotOKN/A-Fixtureandtools,transportcontainer,testequipment,employees…-生产工装，运送料架，检测设备，人员配置…ment:备注：OKnotOKN/AAreallworkstations,teststationsinstalledappropriately?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX是否所有的生产工位，检测工位都被合理的设置?OKnotOKN/ALighting灯光/光线。Order,cleanliness,worksafety整齐，清洁，安全。Appropriatesupplyofmaterialalsoconsideringpossiblecontaminants,handlingparts,ergonomics,riskofconfusion…合理的材料供给，并考虑到可能发生的污染，零件搬运方式，人体工程学，混料的风险…Materialcardswithindexofchangesavailable物料卡上有相关状态信息。Isseparatingofpartsthataresuspectedensured是否那些怀疑件被隔离？Identificationofmastergages,referenceparts,limitsamples标准量具确实认，是否有参考零件，极限样品？ment:备注：OKnotOKN/AAreallworkstationsetupaccordingtoQR83?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX是否所有的工作站位依据QR83设置?OKnotOKN/ADoesthisincorporatethefollowingitems:是否包含如下项目:Availablequalitycontrolcards,workinginstructions…是否有质量控制卡，操作指导….Operatingequipmentavailable是否有可用的操作设备？Availableandappropriatetestequipment是否有可用的适当的检测设备？Availableandappropriatetransportequipment是否有可用的适宜的搬运设备？Appropriatesupplyofmaterialswithindexrelatedacpanyingdocuments是否有适当的材料供给和相关的随附文件？ment:备注：Areallrelevantcharacteristicsdefinedandtheappropriateprocessassurancesavailable?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOXOKnotOKOKnotOKN/A是否所有定义的相关特性被识别并在生产过程中加以适当的控制?是否所有的要求特性在产品与其生产过程中执行检测？并设置足够的检测频率。IntheOTSstagecontrolplan?是否包含在OTS的控制计划中？Inthetestinstructions是否包含在检测说明中？ment:备注：OKnotOKN/AWereallspecifiedtestsperformedanddocumentedaccordingtospecifications?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX是否所有指定的检测都按照规X执行并记录归档?OKnotOKN/Ament:备注：OKnotOKN/ADoesaconsistentseparationofadjustmentpartstakeplace?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX调试零件是否被隔离?OKnotOKN/Ament:FORMTEXT备注：i.O.n.i.O.n.a.Isthereleaseofmachines/fixture/toolsregulated?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX设备/工装/检具的认可是否有章可寻?i.O.n.i.O.n.a.Whoisresponsiblefortherelease?(adjuster,operator,productionmanager…-qualifiedpersonnel!)谁负责这些设备/工装/检具的认可和使用?(调节人员,操作人员,生产经理…-需有资格的人员)ment:备注：OKnotOKN/AIspersonnelqualificationensured(QR83)?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX是否确认各岗位人员具有相关的资格(QR83)?OKnotOKN/ATrainingonthenewprocess,product,technologiessuchasSPC,etc.对于新的过程，产品，技能〔比如：SPC等〕，是否有相关培训。.ment:备注：OKnotOKN/AIssuitablepackagingavailablebothinternallyandtothecustomer?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX在内部搬运或运送至客户的过程中，是否有适当的包装方式?OKnotOKN/AIspackagingcoordinatedwithZFSS?是否与ZFSS协商包装方式？Protectionagainstcontamination,alsoduringtransport.包装是否能保护零件不受污染，即使在运输的过程中。ment:备注：OKnotOKN/AArethecleanlinessrequirementsaccordingtoZFN5008fulfilled(forpartsandtransportcontainers)?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX清洁度要求是否根据ZFN5008执行(零件和存放零件的容器)?OKnotOKN/Ament:备注：redredyellowgreenEvaluationofprocessrequirements:FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX过程评估的要求：Evaluationgreen:Requirementspletelyfulfilled,nodeviations评估结果为绿色:完全符合要求，没有偏离的情况。Evaluationyellow:Requirementsonlypartlyfulfilled,nocriticaldeviations评估结果为黄色：局部符合要求，没有严重的偏离情况。Evaluationred:Requirementsonlypartlyfulfilled,criticaldeviations评估结果为红色：局部符合要求，存在严重的偏离情况。Conditions(foryelloworred):FORMTEXT状况(针对黄色和红色)：ment:备注：pany:公司：Date:日期：2.Sub-Suppliers/Parts二级供给商/零件OKnotOK.N/A2.1Isthesub-supplierandmateriallistavailable?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX分供方与材料清单是否已内部发布？FORMCHECKBOXFORMCHECKBOXOKnotOK.N/AOKnotOK.N/A2.2Thereleaseofsub-supplierandpurchasedparts,andthetestreport.FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX二级供给商与其所提供的原材料/外购件是否已经经过认可，或能提供相应的检测报告？OKnotOK.N/AAtminimal,thefollowingpurchasedpartsmustbetested:至少，如下的采购件需要被检测：-allpartsnotreleasedorreleasedwithconditions.-没有被认可或条件认可的所有零件。-Forponentswithfewparts:Allpartsreleased.-对于构成零件很少的总成：所有零件通过认可。-Forplexassemblies:Randomsampleofpartsreleased,allcriticalpartsmustberecorded.-对于复杂的组装总成：零件的随机抽样需通过，所有的关键零件的检测记录必须保存。OKnotOK.N/A2.3Auditperformedtosub-supplier?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOX对二级分供方是否进展过评审？FORMCHECKBOXFORMCHECKBOXOKnotOK.N/AAnyotherpartsinSOPprovided?是否有其他批量供货零件？Anyinitialassessmentfornewsupplier?是否对新供给商定点评审？ment:备注：redyellowgreenSub-suppliers/partsredyellowgreenFORMCHECKBOXFORMCHECKBOXFORMCHECKBOXEvaluationgreen:Released(allitemsmustbeevaluatedwith“OK〞)评估结果为绿色：:承受(所有的条款评估结果必须为“通过〞)Evaluationyellow:Releasedwithconditions(allitemsmustbeatleastevaluatedwith“Releasedwithconditions〞)评估结果为黄色:条件承受(所有的条款评估结果至少是“条件承受〞)Evaluationred:Notreleased评估结果为红色:不承受Conditions(foryelloworred):FORMTEXT状况(针对评估结果为黄色或红色)ment:FORMTEXT备注：pany:公司：Date:日期：3.Producttest产品检测OKnotOK.N/A3.1Istheequipmentavailabletodothetestdefinedinthedrawing?FORMCHECKBOXFORMCHECKBOXFORMCHECKBOXdocumentationFORMCHECKBOXFORMCHECKBOXFORMCHECKBOX是否具备产品图纸规定特性的检测设备？OKnotOK.N/ALab.resources,qualifiedornot?FORMTEXT实验室资源，具备资质？ment:备注：OKnotOK.N/A3.2IfthesuppliercouldfinishedthesampletestandsubmittestreportFORMCHECKBOXFORMCHECKBOXFORMCHECKBOXaccording