XTR04180技术规格书中英版本

XTR4/180悬臂式隧道掘进机XTR4/180Boom-TypeTunnelRoadheader技术规格书TechnicalSpecification徐州徐工基础工程机械有限公司

二o―七年六月

XUZHOUCONSTRUCTIONMACHINERYGROUPINC.June,2017技术规格书TechnicalSpecification型号：XTR4/180生产商：徐州工程机械集团有限公司Model:XTR4/180Manufacturer:XUZHOUCONSTRUCTIONMACHINERYGROUPCo.,Lt技术特点Technicalcharacteristic主要部件Mainparts主机部分MainbodyXTR4/180悬臂式隧道掘进机由切割机构、支撑机构、操纵台、本体总成、行走机构、液压系统、除尘喷雾系统、电气系统、润滑系统、冷却系统、铲板总成、第一运输机、第二运输机等部件构成。整机采用模块化、窄机身设计，可满足窄巷道掘进施工要求，主要液压元器件采用国际一线品牌产品，整机配置高，切割电机、泵站电机、控制系统等具有防爆功能，安全可靠。XTR4/180Boom-typeTunnelRoadheaderisequippedwithcuttingstructure,bracestructure,operationplatform,machineassembly,traveling,hydraulicsystem,anti-dustingspraysystem,electronicsystem,lubricationsystem,coolingsystem,shovelplateassembly,firsttransport,secondtransportandothercomponents.Modularandnarrowbodydesignofthewholemachine,canmeettheconstructionrequirementsofnarrowroadway,Themainhydrauliccomponentsusingtheinternationalfirst-linebrandproducts,highoverallconfiguration,cuttingmotor、pumpingstationmotor、controlsystemwithexplosion-prooffunction,Safeandreliable.主机参数hostmachineparameter总体长度：11.87/19(m)总体宽度：1.9(m)总体高度（机身）：2.03(m)总重：47（t）切割头卧底深度：0.2(m)爬坡能力：±18°切割硬度：<50(MPa)Overalllength:11.87/19(m)Overallwidth:1.9(m)Overallheight:2.03(m)Overallweight(includethesecondfreight):47(t)

Dintingundercutdepth:Climbingcapability:Cuttinghardness:切割电机CuttingElectricmachine规格型号：额定功率：额定电压：额定转速：Model:Ratedpower:Nominalvoltage:Ratedspeed:油泵电机PumpMotorPower规格型号：额定功率：额定电压：额定转速：Model:Ratedpower:Nominalvoltage:Ratedspeed:电控系统Electroniccontrolsystem0.2(m0.2(m)±18°<50(MPa)YBUD-180/110-4/8180/110(kW)AC1140(V)1484/733(r/min)YBUD-180/110-4/8180/110(kW)AC1140(V)1484/733(r/min)YBS-90(B35)(660/1140)90(kW)AC1140(V)1478(r/min)YBS-90(B35)(660/1140)90(kW)AC1140(V)1478(r/min)机用隔爆型三相异步电动机、泵站用隔爆型三相异步电动机、隔爆型电滚筒（二运电机）、低浓度甲烷传感器等组成。所用开关箱和操作面板体积小、重量轻、操作灵活、安全可靠，主要控制器安装在一个封闭的壳体内，有效屏蔽电磁干扰；液晶屏幕工况显示，操作界面菜单式，参数设置灵活安全；具有过压、电机过载、缺相、短路、超温、漏电闭锁等功能。XTR4/180cantileverRoadheaderismainlycomposedbyswitchbox,operationbox,electricbell,scrambutton,FLPlighting,flameproofthree-phaseasynchronousmotorforcuttingmachine,flameproofthree-phaseasynchronousmotorfortheoilpumpmotor,Flameproofelectricdrum(2ndfreightermotor),fanmotor,Lowconcentrationofmethanesensor.smallvolumelightweight,flexibleoperation,saftandreliable.电控系统Electroniccontrolsystem额定电压：AC1140(V)额定电压：额定电流：额定频率：输出分路数：额定功率：Nominalvoltage:Ratedcurrent:Ratedfrequency:Outputbranchnumber:Ratedpower:显示器Monitor规格型号：额定电压：额定功率：通信信号：波特率：通讯距离：W15（m）Model:Nominalvoltage:Ratedpower:Communicationsignal:Baudrate：Communicationdistance：急停按钮stopbutton规格型号：额定电压：额定电流：用途：Model:Nominalvoltage:Ratedcurrent:Application:电铃Electricbell规格型号：额定电压：400（A）50（Hz）7285（kW）AC1140（V）400（A）50（Hz）7285（kW）HD064MV2-DDC24（V）12（W）CAN总线250（kbps）HD064MV2-DDC24（V）12（W）CANbus250（bps）W15（m）XB2BS542CDC24（V）3（A）用于紧急停机XB2BS542CDC24（V）3（A）UsedforemergencystopDLB2-127CAC127（V）额定电流：用途：0.35（A）开机信号、启动报警Model:DLB2-127CNominalvoltage:AC127（V）Ratedcurrent:0.35（A）Application:Start/alarmsignal照明灯Lamp规格型号：额定电压：额定功率：额定电流：LW221ADC24（V）48（W）2（A）Model:LW221ANominalvoltage:DC24（V）Ratedpower:48（W）Ratedcurrent:2（A）机车灯Locomotivelamp规格型号：额定电压：额定功率：DGY24/24L（A）AC24（V）24（W）Model:DGY24/24L（A）Nominalvoltage:AC24（V）Ratedpower:24（W）油温油位传感器Oiltemperatureandlevelsensor规格型号：量程：输出信号：FS-004-X8000-800mm（油位）、-40-85℃（油温）电流信号4-20（mA）Model:FS-004-X800Range:0-800mm（level）、-40-85℃（temperature）Outputsignal:currentsignal4-20（mA）低浓度甲烷传感器Lowconcentrationmechanesensor规格型号：额定电压：额定电流：GJC4（B）DC12（V）W60（mA）Model:GJC4（B）DC12(VDC12(V)W60(mA)ofhydrauliccomponents.Reducesystemfailure.主要参数Mainparameters主泵：主阀：行走减速机马达：一运马达：星轮马达：液压油箱容积：系统工作压力：Mainpump:Mainvalve:Walkingspeedreducermotor:Thefirstfreight:Starwheelmotor:OilTankCapacity:Systemworkingpressure:除尘喷雾系统Anti-dustingspraysystem除尘喷雾系统分为水系统和风机除尘装置丹佛斯丹佛斯力士乐力士乐力士乐660（L）250（bar）DanfossDanfossRexrothRexrothRexroth660（L）250（bar）外来水经反冲洗过滤后，经球阀、减压阀）Nominalvoltage:Ratedcurrent:液压系统hydraulicsystemXTR4/180隧道掘进机液压系统主要由油缸(包括：切割头升降油缸、切割头回转油缸、铲板油缸、后支承油缸、一运张紧油缸、二运升降油缸、二运回转油缸)、马达(包括：行走、星轮、一运)、泵站、控制阀块以及辅助元件等组成。主要液压元件均采用国际知名品牌。XTR4/180隧道掘进机液压系统采用恒功率、压力切断、负载敏感控制，首次采用液压油风冷散热，杜绝了因供水不足而造成的液压油发热，有效提高液压元件寿命，降低系统故障。XTR4/180TunnelboringmachineHydraulicsystemmainlybyoilcylinder(include:Cuttingheadliftcylinder、Cyttingheadrotarycylinder、Shovelplatecylinder、Rearsupportcylinder、Firstfreightertensionercylinder、Thesecondfreightliftandrotation)>Motor(include:Traveling、Starwheel、Firstfreighter)>Pumpingstation>Controlvalveblockandauxiliaryelement.Themainhydrauliccomponentsareusedinternationallyrenownedbrands.XTR4/180Tunnelboringmachinehydraulicsystemwithconstantpower,pressurecutoffandloadsensitivecontrol,andbyhydraulicoilcoolingfirst,effectivelyimprovetheservicetime

后，通往喷水架，由外喷雾喷嘴喷出。在切割部设置吸风口，由湿式除尘装置对灰尘进行处理，达到除尘的目的。Dustspraysystemisdividedintothewatersystemandthedustremovaldevice.Externalwaterbackwashingfilter,theballvalve,pressurereliefvalve,leadingtothewatersprayframe,byspraynozzle.AirinletInthecuttingpart,wetdustremovaldevicetoprocessthedust,toachievethepurposeofdustremoval水系统主要参数Watersystemmainparameters外来水量：外来水量：喷雾压力：Externalwater:Spraywaterpressure:80-100(L/min)1-2(MPa)80-100(L/min)1-2(MPa)180180(m3/min)三97%11(kW)1140(V)30-60(L/min)180(m3/min)三97%11(kW)1140(V)30-60(L/min)风机主要参数Fanmainparameters处理风量：除尘效率：风机功率：风机电压：耗水量：Processairvolume：Dustremovalefficiency:Fanpower:Fanvoltage:Waterconsumption:冷却系统Coolingsystem采用风冷散热，对切割电机、液压系统等进行散热，在无外接水源情况下，主机可正常工作。Theuseofaircooling,cuttingmotor,hydraulicsystem,etc.forheatdissipation,intheabsenceofexternalwatersource,thehostcanworkproperly.主要参数mainparameters冷却液容量： 100(L)冷却液泵流量： 50(L/min)额度压力： 1(MPa)Coolantcapacity: 100(L)Pumpflow: 50(L/min)Pressure: 1(MPa)切割机构Cuttingstructure切割机构由切割头、切割臂、切割减速机及切割电机组成。切割头采用小直径切割头和硬岩专用截齿；切割头设计为圆锥台形双螺旋线结构，其圆周螺旋分布截齿，截齿采用硬岩截齿，布置合理，破岩能力强。切割头可实现两种切割模式，普通模式和硬岩模式，适应不同工况，提高切割效率。Cuttingstructureiscomposedofcuttinghead,cuttingarm,cuttingreducer,andcuttingelectricmachine.Cuttingheadwithsmalldiametercuttingheadandhardrockcutting,cuttingheaddesignasaconicaltableshapeddoublehelixstructure,thecircularhelixdistributionofthecuttingteeth,reasonablelayout,rockbreakingcapacity.Thepickusehardrocktypeandthereasonablelayoutoftherockbreakingability.Cuttingheadcanachievetwokindsofcuttingmode,commonmodeandhardrockmode,adapttodifferentworkingconditions,improvecuttingefficiency.切割范围：Cuttingscope高度：4.2（m）宽度：4.3（m）面积：18（m2）Height:4.2（m）Width:4.3（m）Area:18（m2）主要参数mainparameter切割头形状：切割头转速：切割电机：喷雾：圆锥台形48/24（r/min）YBUD-180/110-4/8（1140）外喷雾Cuttingheadshape：ConefrustumCuttingheadrotatespeed：48/24（r/min）Cuttingelectricmotor：YBUD-180/110-4/8（1140）Spray：Outerspraymethod铲板总成Shovelplateassembly铲板总成是由主铲板、左右驱动装置、从动轮装置等组成。通过两个低速大扭矩液压马达直接驱动弧形四齿星轮，把切割下来的物料装到第一运输机内。Shovelplateassemblyiscomposedofmainshovelplate,leftandrightdriveappliances,drivenwheelappliance.Twolowspeedlargetorquehydraulicmotorsdirectlydrivearcfivetoothstarwheeltofillthefirstfreighterwiththingsbeencutdown.主要参数Mainparameters

装载形式：装载宽度：星轮转数：装载能力：Loadform:Loadwidth:Starrotations:Loadcapability:第一运输机Thefirstfreighter弧形四齿星轮式1.9(弧形四齿星轮式1.9(m)30(r/min)3(m3/min)arcfourtoothstarwheel1.9(m)30(r/min)3(m3/min)Thefirstfreighterlocatesinthemiddleofthemachineandiscomposedoffrontchute,rearchute,drivedevice,andtensiondevice.Thefrontchuteisconnectedbypinrollandshuttleplate.Therearchuteisconnectedwithrearsupportandthefirstfreighterachievesbeingdriven.主要参数Mainparameters运输形式：溜槽断面尺寸：链速：涨紧形式：主要参数Mainparameters运输形式：溜槽断面尺寸：链速：涨紧形式：transportform：Chutesectionsize:Chainspeed：Tensionform：第二运输机Thesecondfreighter边双链刮板式宽420(mm)X高285(mm)60m/min油缸卡板涨紧Singlemiddlechainscraper452X285(widthxheigh)mm50(m/min)Oiltensionboard第二运输机位于机体后部，第一运输机输出的物料直接落在第二运输机上，通过电动滚筒驱动实现运料。运输机前端通过销轴与后支撑的二运回转台相联，并可绕该销轴上下转动。并通过油缸实现二运的升降及回转。TheSecondfreighterislocatedatthebackofthebody,theoutputofthefirstconveyordirectlyontheoutputofthesecondtransportplane,throughtheelectricrollertoachieve.Thefrontendisconnectedwiththebackstaythroughapinshaft,andcanrotatearoundthepinshaft.Anditcanberaisedandturnedbyoilcylinder。主要参数Mainparameters运输形式： 皮带式皮带宽度： 800(mm)带速： 1.6(m/s)电动滚筒电压： 1140(V)Transportform： BelttypeBeltwidth: 800(mm)Beltspeed： 1.6(m/s)Electricrollervoltage： 1140(V)行走机构Traveling行走机构主要由液压马达、减速机、履带链、涨紧装置、履带架等组成。液压马达驱动减速机，通过驱动轮带动履带链实现行走。Travelingmechanismiscomposedofhydraulicmotor,reducer,chassischain,tensiondevice,chassisframe.Hydraulicmotortravelsbythewayofreduceranddrivingwheels.主要参数Mainparameters履带板宽度：450(mm)制动方式：一体式多片制动器(减速机内置)对地压强：0.138(MPa)行走速度:7(m/min)涨紧形式：油缸涨紧Chassiswidth:450(mm)Brakemode：Integratedmulti-discbrake(built-inreducer)Pressureagainsttheground:0.138(MPa)Travelspeed：7(m/min)Tensionform:Oilcylindertension,cardboardlock安全装置safety总急停按钮切割急停按钮电机起动预警油泵电机与切割电机的电气闭锁主回路粘连闭锁保护高压漏电闭锁和低压漏电保护电机超温、过载、过流、短路保护电机三相不平衡及断相保护系统过电压、欠电压保护瓦斯闭锁保护油箱油位、油温保护TotalstopbuttonCuttingstopbuttonMotorstartalarmCuttingmachineandoilpumpmotorelectricitylockoutMaincircuitadhesionlockoutprotectionHighvoltageelectricleakagelockoutandLowvoltageelectricalleakageprotectionThemotorovertemperature,overload,over-current,short-circuitprotectionMotorthree-phaseunbalanceandphasefailureprotectionOvervoltage,undervoltageprotectionsystemGasblockingprotectionOillevel,oiltemperatureprotection技术文件TechnicaldocumentXTR4/180悬臂式隧道掘进机提供如下技术文件：产品合格证装箱单FollowingtechnicaldocumentsareprovidedbyXTR4/180Roadheader:ProduceconformitycertificatePackinglist整机运输尺寸及重量Transportationdimensionandweight长度 11870mm宽度 1900mm高度（截割头水平放置） 2030mm运输重量（含二运） 47000kgLength 11870mmWidth 1900mmHeight 2030mmTransportationweight 47000kg如果运输中重量或总高有限制，可拆解运输。Ifthereislimitforweightortotalweightduringtransportation,itcanbedisassembledfortransportation.

XTR4/180悬臂式隧道掘进机主要技术参数KeytechnicalparametersofXTR4/180Roadheader项目Items参数parameter整机质量Overallweight47000kg外形尺寸Shapesize长Length/includesecondfreighter11870/19000mm宽Width铲板Shovelplate1900mm机身Mainbody1700mm高High截割头水平放置最高点Cuttingheadislaidhorizontallyonthehighestpoint.2030mm机身Mainbody1780mm臣卜底深度Dintingundercut200mm地隙Groundclearanceofmachine190mm定位切割范围Rangeofpositioningcutting高度Height4200mm宽度Width4300mm面积Area18m2切割煤岩抗压强度CompressivestrengthofcoalpetrographytobecutW50MPa爬坡能力Climbingcapacity±18°仃走速度Travellingspeed7m/min接地比压Groundingpressure0.138MPa总功率Grosspower285kW切割电机功率PowerofCuttingmotor