flange flux cored arc wire welded塔筒法兰药芯电弧焊

GAMESAPART代码：GPR52002- 版本 Pg.1of页码：1/ 批准流程 ationPDTD-PDTD-Prepared: TOWERFLANGEFLUXCOREDARCWIREWELDEDApproved:Thepresent,itscontent,itsannexesand/oramendments(the“”)hasbeendrawnupbyGAMESACORPORACIÓN OLÓGICA,S.A.(“Gamesa”)forinformationpurposesonly,andcontainsprivateandinformationregardingGamesaanditssubsidiaries(the“”),directedexclusivelytoitsaddressee.Thereforeitmustnotbedisclosed,publishedordistributed,partiallyortotally,withoutthepriorwrittenconsentofGamesa,andinanycaseexpresslyindicatingthefactthatGamesaistheownerofalltheinlectualproperty.Allthecontentofthe ,whetheritistexts,images,brands,trademarks,combinationofcoloursoranyotherelement,itsstructureanddesign,theselectionandwayofpresentingtheinformation,areprotectedbyinlectualandindustrialpropertyrightsownedbyGamesa,thattheaddresseeof mustrespect.Inparticular(notwithstandingthegeneralityobligation),theaddresseeshallnotreproduce(exceptforprivateuse),copy,transform,distributeorpublishtoanyotherthirdparty,anyoftheinformation,totallyorpartially.本文件及其内容、附件和/或修订版（本“文件”）由GAMESACORPORACIÓN OLÓGICA,S.A.（“”）公司编写，参考之用，其中包含关于公司及其附属公司（本“公司”）的私人和信息，由收件人亲启。因此，公司的事先同意，不得披露、，或分发部分或全部内容，在任何情况下都要明确表明是所有相关知识的所有者。本文件的所有内容，无论是文字、、品牌、商标、颜色组合或任何其他元素、结构和设计及选择和呈现信息的方式，都受知识和工业的保护，本文件的收件人必须加以尊重。特别注意的是（尽管属于一般义务），收件人（私人使用除外）、拷贝、、分发或发布或全部信息给任何其他第INTRODUCTION.......................................... 简 Scope........................................................... 范 DEFINITIONANDACRONYMS.................. REFERENCES............................................. 参考文 Normativereferences................................... 参考标 GENERALREQUIREMENTS...................... 一般要 Qualification................................................. 认 QualifiedProducts,Productchanges,and

Batch............................................................ 批 Traceability................................................... 可追溯 Hazardousconstituents............................... 有害成 WrittenCommunication................................ 交 COMPONENTAPPROVALPACKAGE(CAP)

部 BaseMaterialreport..................................... WeldingProcessReport.............................. Dimensional&GeometricalInspection INSPECTIONREQUIREMENTS:SERIAL

Manufacturingprocessreport...................... dimensional&Geometricalinspection

OtherRequirements..................................... 其他要 DELIVERY................................................... 交 Identification&Ship.............................. 标识与.........................................................Annexes....................................................... 附 AnnexI:ReferenceTowerFlanges............. 附录I：参考塔筒法 AnnexII:FoundationBaseReference AnnexIII:Pattern&EmbeddedReferenceFlangesForAnchoringGroundSystems

附录II：基础参考法 附录III：锚定系泊系统用形式与嵌入式法兰GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRERECORDOF

cestoChapters2,4and7havebeenReductionratioingotcasthavebeenchangeto4:1insection

5itemsarerequiredforCAPapprovalinsectionTable6.1.1havebeenCausesforanewCAParefixedinsectionFinalmaterialaccordingtoEN10204-3.1isrequiredinsectionItisfixedthecriteriaforselectingthereferenceflangesinAnnexAnnexIIhasbeenIthavebeenaddedreferencesforspecificrsinsectionReductionratiohasbeenexpandedtoincludelaminationratioinsection,Controlunitsintable6.1.1havebeenReferenceflangeshavebeenupdatedinAnnexI&NewUnitdenominationhasbeenupdatedintheGAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREPattern&embeddedflangeslistforanchoringgroundsystemshavebeenaddedinAnnexIII 简 ThisspecificationdescribesationtobegivenbytherofflangesmadebyBendingandFluxCoredarcWelded(FCAW).Duringmanufacturingprocess,approvalationshallbegiveninaCAP(ComponentApprovalIntheAnnexes,areshownflangesselectedas“ReferenceFlange”forcarryingoutthehomologationprocessofthedifferentsetofflanges.CAPwillbeapartofthePPAPationthatisrequiredbyGamesainthehomologationprocessofeachpartnumber.OnceFirstArticleApprovalhasbeencompleted,bymeansofCAPprocess,thenreducedinspectionlevelshallbeapplied(lessationshallberequired),providedmanufacturingprocessiswithinitslimits.

讲述了通过折弯和药芯电弧焊（FCAW）制造的法兰的供应商提供的文件。制造过程中，批准文件应在CAP（部件批准包）内提供。。CAP将成为PPAP文件的组成部分，在每个零件的认证过程中要求提供PPAP文件。首件认证完成后，然后通过CAP过程减低检验等级需要文件的数量减少），条件是制造过程处于其限值范围内。DEFINITIONAND CAP:ComponentApproval CAP:FCAW:Fluxcoredarcwelded=arcbutt- FCAW:=GCT:GamesaCorporation GCT:技术公HAZ:Heataffected HAZ:HV:Vickers HV:IMS:IndividualMaterialSpecification IMS:单个材料规范PPAP:ProductionPartApprovalProcess PPAP:生产零件批准流程PQR:ProcessQualificationReport PQR:工艺认证报告SQA:rQuality SQA:供应商质UT:Ultrasonic UT:WPS:WeldingProcess WPS: NORMATIVE Thefollowingsareinvokedaspartofthisspecificationandmustbefulfilledtotheextentdefined.Unlessspecificallyover-ruledbytheinclusionofadate,oranissueletterorcode,the

下列文件被作为的一部分，在规定的程度下，必须予以满足。除非明确说明了日期或版本字符或代码，版本适用。GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRElatestissueshallalwaysForgingprocessUltrasonicinspectionoftowersectionUltrasonicinspectionsofrolledENQualificationtestofwelders.Fusionwelding.EN1043-Destructivetestsonweldsinmetallicmaterials-Hardnesstesting-Part1:HardnesstestonarcweldedENWeldingnel.ApprovaltestingofweldingoperatorsforfusionweldingandweldsettersforfullymechanizedandautomaticweldingofmetallicmaterialsTensiletestingofmetallicmaterials.MethodoftestatambientHotrolledproductsofstructuralsteels.Part1:TechnicaldeliveryHotrolledproductsofstructuralsteels.Part2:Technicaldeliveryconditionsfornon-alloystructuralHotrolledproductsofstructuralsteels.Part3:Technicaldeliveryconditionsfornormalized/normalizedrolledwieldablefinegrainstructuralsteelsENSteelproductswithimproveddeformationpropertiesperpendiculartothesurfaceoftheproduct-Technicaldelivery–ENMetallicproducts.TypesofinspectionASTMStandardTestMethodforBrinellHardnessofMetallicASTMDeterminingtheinclusioncontentofASTMStandardTestMethodsforDeterminingAverageGrainASTMMethodofMacroetchTestingsteelBars,Billets,BloomsandASTMStandardPracticeforMicroetchingMetalsandISOMetallicmaterials-Charpypendulumimpacttest--Part1:TestISODestructiveTestsonWeldsinMetallicMaterials-TransverseTensileISOSteel-Determinationofcontentofnon-metallicinclusions--MicrographicmethodusingstandardGAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREISODestructivetestsonweldsinmetallicmaterials.BendISODestructivetestsonweldsinmetallicmaterials.LongitudinaltensiletestonweldmetalinfusionweldedISODestructivetestsonweldsinmetallicmaterials.Impacttests.Testspecimenlocation,notchorientationandISOSpecificationandApprovalofWeldingProceduresforMetallicSpecificationandqualificationofweldingproceduresformetallicmaterials--Weldingproceduretest--Part1:ArcandgasweldingofsteelsandarcweldingofnickelandnickelalloysISONon-destructiveexaminationoffusionwelds.Penetranttestingofwelds.AcceptanceGENERAL Themanufacturingrequirementstobefulfilledbyanytowerflangefluxcorearcwirewelded,toobtainGamesafullapproval,shallbeaccordingtoGPS81001(ifapplies)Thematerialcoveredbythisspecificationshallbeaproductwhichhasbeentestedandcomplywiththecharacteristicsspecifiedherein. CHANGES,ANDREQUALIFICATIONNodeviationfromapprovedmethodofmanufactureispermittedwithoutpriorwrittenapprovalfromGamesaMaterialsTechnology.Anychange,madebythemanufacturer,mustbenotifiedtoGamesaMaterialsTechnologytodecideifthischangeiscauseforrequalification.Achangeisdefinedas,(butnotlimitedto):changesinmaterialspecificationormanufacturingprocess,rawmaterialsourceorr,productand/ormanufacturinglocation.

所有塔筒法兰药芯电弧焊所要满足的生产要求必须得到的全部批准，并应依照GP801（如适用）包含的材料应为经过测试的产品，并满足文内规定的特性。如未获得材料与工艺部门的，不得与批准的制造方法存在偏差。制造商如进行任何改动，可能需要进行重新认证。改动定义为（但不局限于）：材料规格或制造工艺改变，源材料源或供应商改变产品和／或制造地址。 Batchisdefinedasthefinalproductfollowingthesamemanufacturingprocess.Sameheatandheattreatment(ifapplies)

EachindividualproductshallbetraceabletotherawmaterialssourceatallstagesofmanufacturingandMaterialforre-testingandspecimenstestedinCAPmustbestoredfor2years.ComponentApprovalandSerialproductionsmustbekeptfor20

每个产品都应可在生产和交付的任何阶段追溯至源材料来源。CAP内的重新测试材料与测试样本必须保存2年。部件与批量生产文件必须保存20年。HAZARDOUS Not GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREWRITTEN AllcommunicationinregardtothisspecificationwhichcouldimpactanexistingpurchaseordershallbedirectedthroughGamesaPurchasingDepartment.Communicationsregardingtechnicalinterpretationofthisspecification,alternativeproposals,revision,specialprocessapprovalorwherespecificallywillberequired,bythisspecification,duringthedevelopmentphasebeforehomologation;shallbedirectedtoGamesaMaterialsDuringtheserialphase,allcommunicationsshallbedirectedtoSQADepartment. (CAP)REQUIREMENTSCAPistheminimumrequirementsthatshouldbefulfillingbyeachpartnumbertobehomologated.TheserequirementsarequotedinthisparagraphandapplytoallflangesincludedinthehomologationRequirementsforCAPapprovalare5itemsbypartTestsmustbecarriedoutinrealflangeforthereferenceflanges(SeeAnnexes),accordingto5.1&5.2,paragraphs(basematerial;flange-flangeandflange-sjoints)andinthehomologationoftherestoftheflanges,thetestsmustbecarriedoutintestcouponsforeachreferenceinbasematerialandflange-flangejoint.Flanger,mustbeapprovedbyGCTQualityDepartmentpriortothedeliveryofpartsforserialproduction.Thepartsshallcomplyasaminimumwiththequalityrequirementsspecifiedherein.Irrespectiveoftherequirementsofthepresentspecification,thedmaterialshallbeofanydefectsthatmightcauseproblemduringmanufacturingordecreasethedesignperformance. rshallkeepthetraceabilitybetweenthedmaterial,themanufacturingparametersthequalityrecordsfortheperiodspecifiedbyGCTQualityDepartment.TheserecordsshallbeavailabletoGamesaifrequired.Incaseofrawmaterial(source,format,a.s.o)ormanufacturingparametersorheattreatmentparameters(ifapplies)werechanged,anewcompleteCAPwillberequired.FluxCoredArcWeldedflangeCAPmustcontainthefollowingreports:

可能对现有订单产生影响的有关的任何交流应直接通过采购部门进行。在批准之前及开发阶段，规范技术说明、替代提案、修订、特殊工艺批准或需要的其他活动的相关交流应直接通过歌美飒材料与工艺部门。CAP是待认证的每个零件应满足的最低要求。这些要。CAP5试验必须采用参考法兰对应的实际法兰进行（参见附录），遵照.1与.2段（基材；法兰-法兰与法兰-壳体接头），在法兰试验的认证过程中，试验必须在各个基材与法兰-法兰接头的参考试件内进行。法兰供应商在交付用于批量生产的零件前，必须获得GCT质量部门的批准。零件最少应满足文中所述的与的要求无关，提供的材料应不包含可能在制供应商应保留所提供材料的可追溯性、制造参数及质量记录，保存时间由GCT质量部门规定。可随时查看这些记录。如果原材料（来源、形式等）或制造参数或热处理参数（如适用）发生了变化，需要新的完整CP。药芯电弧焊法兰CAPBASEMATERIAL Steel GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRESteelmeltingprocedurewillbeelectricarcfurnaceoroxygenconverter,ladlerefined,finegrainpracticesanddeoxidedwithaluminium.Steelshallbeprotectedfromreoxidationduringallcastingorteemingoperations.Meltingprocedurewillbecertifiedincludinggeneralaspectsofthemanufacturingandinspectionprocessaswellasatestaccordingtothissectionwillbesubmitted.SlabandteformatsarenotallowedtouseasrawmaterialforthemanufacturingofGamesatowerDifferentsources(steelmakers)andformats(ingot/continuouscasting)ofrawmaterialshouldbeconsideredasdifferentrawmaterials.Inthiscase,approvalcriteriaandreferenceitemsmustbefixedbyMaterialsTechnology.Thehomologationofitemsmanufacturedwiththesameformatofrawmaterialandfromthesamesteelmaker,willapprovetheproductionwiththerawmaterialsizeusedinthehomologationprocessandanylowerrawmaterialsizesfromthesamesteelSteelmakermustbeattachedinCAPationaswellasmassproductionation,anditmustincludethenameofsteelmaker,castingroute(ingot/cc),steelmeltingprocedureandallstatedvaluesoftherequiredexaminations.Thershallpermitaccesstothesteelmaker,rawmaterialsource,aswellasintermediateoperationsperformedonthematerial,toGamesaonrequest.Italsoneedstoconfirmthatthisstandardwasmetcompley.RawmaterialmustmeetformalisticrequirementsofEN

熔钢程序包括电弧炉或吹氧转炉、钢包精炼、细晶粒实践及铝脱氧等工艺。钢材应在所有铸造或淬火阶段防止出现重新氧化。熔化程序应得到认证，包括制造与检验程序的各个方面，并应提交符合本章节的。。原材料的不同来源（制钢厂）和形式（锭/连续铸造）应视为不同的原材料。这种情况下，必须才有材料技术公司确定验收标准和参考元件。采用相同形式的原材料和来自同一制钢厂的制造元件认证将允许使用认证过程中采用的原材料及来自同一制钢厂的较小尺寸的原材料进行生产。制钢厂必须附带在AP文件及批量生产文件内，必须包含制钢厂名称、铸造路线（锭/cc）、熔钢程序及所需检验的所有声称值。请求时，供应商应允许接触制钢厂、原材料来源以及对材料进行的中间操作。还应确保充分遵循了本标准。原材料必须满足EN100-.1的形式要求。Chemical FlangesmaterialisshownineachflangedrawinganditwillbemanufacturedaccordingtoEN10025.OxygenandHydrogenmustbereportedonladlePhosphorusandSulphurcontentrequirementsforthisapplicationshallbethosestatedinEN10025.umcontents(onproduct)areasfollows:

法兰材料列于每张法兰图纸内，将依照EN10025进磷与硫含量要求必须遵照EN10025的规定。最大含P=0,025% P=0,025%S=0,020% S=0,020%Inrelationtomaterialweldability,itwillbebasedonCarbonEquivalent(CEV),asperthefollowing

与材料的可焊接性相关，基于碳当量（CEV），遵从下列表达式：C.E.CMnCrMoVNi C.E.CMnCrMoVNi GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRECElimitasper CEChemicalysisshallbeedfromtheoriginalsteelmaker.Irrespectiveofit,Gamesahastherightofcarryouttestinrealproduct,previouslytogivetheconformity.TolerancesforysisonproductshallbethosestatedinEN10025

应记录原制钢厂的化学分析。与此无关，有权对实际产品进行试验，确定合规性。产品的分析公差应遵照EN005的规定Formingprocess Manufacturerwillassurethattheformingprocesses,previoustowelding,willnotaffectfinalitemmechanicalproperties.

制造商将确保成型工艺在焊接前不会影响最终产品的机械属性。Reduction Thereductionofareaisthetotalreductionirrespectiveofthemethod.

Forgingsfromingotcastmaterialatleast 锭铸造材料的锻造比至少为Forcontinuouscastmaterial,theminimumreductionis5:1Thispointwillhavetobereflectedintheinspectionandtests.Forgingprocesstypeandreductionstepsshallassureholeandvoidclosureandproperfibberflowpattern.ForgingsequenceandreductionprocessmethodologycalculationmustbeavailableaspartofCAPation.

对于连续铸造材料，最低压缩比为该点必须反映在检验与试验内。锻造工艺类型与压缩步骤应确保孔与空洞闭合及正确的纤维流型。锻造顺序与压缩工艺方法计算必须在CAP。 Laminationratioandnormalizingprocessshallguaranteeanadequatere-crystallization.Thislaminationratiowillhavetobereflectedintheinspectionandtest.

分层比与正艺应确保充分的重新结晶化。该分层比必须反映在检验与实验报告内。DestructiveTesting Adestructivetestingreport,coveringfollowingissues,shallbegenerated.

Metallographic Onemicrograph,x100shallbeextractedinlongitudinaldirection.Structuremustconsistonferrite/perlite.Apictureofthismicrostructureshouldbeattachedinthereport.

应在纵向生成一个显微照相x100。结构必须包含铁素体/珍珠岩。本微型结构的必须附带在内。Etchantformicrostructure Standard:ASTME 标准：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微蚀制剂：5%HNO3–95%Non-metallicinclusions 非金属含量试CleannessshallbeevaluatedinaccordancewithISO4967-MethodAoroptionallyASTME45-

清洁度应依照ISO4967–方法A或ASTME45-方法 MethodD.umnon-metallicinclusioncontentevaluatedonbasematerialshallcomplywiththefollowingtable:

TableumNon-metallicinclusionTypeATypeBTypeCTypeD21212121Grainsize GrainsizeshallbeevaluatedinbasematerialatdeliverystateinaccordancewithASTME112andshallcomplywithlimitationofN6,beinghomogeneousinformandsize.

应依照ASTME112，对交付状态的基础材料进行晶粒评估，结果应满足N6的限值，且形式与尺寸均Mechanical Mechanicalpropertiesshallcomplywiththevaluesgiveninthedifferentreferencestandards,showedinthefollowingparagraphs,forthenominalthicknessofthefinalmachinedflange.Nominalthickness,inthetowerflanges,willbeconsideredastheheightofthefinalmachinedflangeforalltowerflangesapartfromthetoptowerflangesthatwillbeconsideredas(OD-ID)/2

机械特性应满足不同参考标准内对于最终加工法兰的标称厚度的规定值（示于下文）。塔筒法兰的标称厚度将视为所有套筒法兰的最终加工(O-I)/2LongitudinalTensile LongitudinaltensiletestshallbecarriedoutaccordingtoEN10002-1,beforeandaftercoldrollforming(ifitisused)inregionswithtensile(exteriorsurfaceofthering)andcompressivestresses(interiorsurfaceofthering).ValuesshallbeinaccordancewithEN10025.Once,theprevioustestshavebeenpassedineachr,thetensiletests(fortherestofthehomologationprocesses)areperformedinbasemetaltakenthespecimensaccordingtoEN10025.TestresultsmustbefulfilledtheEN10025requirementsforthenominalthicknessofthefinalmachinedflange.Note1:Inserialproduction,samplesshallbetakenaccordingtoEN10025Note2:Ifnormalizingisperformedafterweldingoftheflanges,onlytensiletestaccordingtoEN10025isneededinCAP

应在冷轧成型（如采用）（环的外表面）EN10002-1EN10025。先前的试验已在各个供应商处通过，拉力试验（认证过程的其余部分）在依照105提取的基础材料样本内完成。试验结果必须满足E105对于最终加工法兰的标称厚度的要求。备注2：如果法兰焊接后进行了正火，CAPThroughthicknesstensile 1set(3specimens)ofthroughthicknesstensiletestmustbetestedaccordingtoEN10164.Testresults

必须依照EN101641组（3个样品）全厚度拉力试验。试验结果必须符合Z35。GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREmustcomplywithImpact 1set(3longitudinalV-notchtestspecimens)shallbetestedinaccordancewithISO148,afterbending.Longitudinalspecimensshallbeobtainedfromtheexteriorandinteriorsurfaceofthering.27Jvalue,testedat–50ºCisrequiredincaseofS355NLqualitygrade.Specimensshallbeobtainedatapproximay2mmbelowfinalsurface(surfaceaftermachiningmaterialallowances)Once,theimpacttestsinexteriorandinteriorsurfaceofthering,havebeenpassedineachr,theimpacttests(fortherestofhomologationprocesses)areperformedinthebasemetal,takenthespecimensaccordingtoEN10025(approximay2mmbelowfinalsurface.Finalsurfacemustbeconsideredasthesurfaceaftermachiningmaterialallowances).ImpacttestmustbecarriedoutaccordingtotemperaturerequiredinEN10025.S355NLqualitygrademustbetestedat-50ºC.Note1:Inserialproduction,samplesshallbetakenaccordingtoEN10025Note2:Ifnormalizingisperformedafterweldingoftheflanges,onlyoneset(3specimens),2mmbelowoutsidefinalsurfaceisneededinCAP

折弯后，必须依照IO48进行1组（3个纵向V形缺口试验样品）试验。纵向样品应从环的外表面和内表面获得。对于S55L品质等级，在5ºC试验温度下，应获得27J的值。样品应在最终表面（机加工材料裕量后的表面）下方约2mm处获得。之前，环的外侧及内侧表面的冲击试验已在各供应商处通过，冲击试验（对应认证过程的其余部分）照E1025提取的基础材料样本内完成。最终表面必须视为机加工材料裕量之后的表面。冲击试验必须在E1025要求的温度下进行。S55NL质量等级必须在-50ºC下进行试验。个样品），最终表面外侧2mm处进行试验Hardness .Brinellhardnesstestmustbecarriedout,inaccordancewithASTME10,beforeandaftercoldrollforming(ifitisused),inregionswithtensile(exteriorsurfaceofthering)andcompressivestresses(interiorsurfaceofthering).Once,thehardnesstests,intensileandcompressivestressesregions,havebeendoneineachr,thehardnesstests(fortherestofhomologationprocesses)shouldbeperformed,accordingtoASTME10,inapointoftheflange.Valuesoutside133-190BrinellunitsrangewouldenableGamesatorejecttheprocess.

应在冷轧成型（）之前和之后，在具有拉力（环的外表面）及压缩压力的区域，依照ASTM之前，拉力及压缩应力区域的硬度试验已在各供应商处完成，硬度试验（对应认证过程的其余部分）应依照ASTM10在法兰的某点完成。如果值超过133-190布氏单位，将认为工艺不Macrograph .宏观试OneMacrographshallbeextractedfromcompletebasematerialtransversalcrosssectionaccordingtoASTME381.Itwillnotbeaccepteddefectssuchasdendrites,segregations,non-metallicinclusions.

应依照ASTME381，从整个基础材料横向截面提取一张宏观。树突、分层、非金属杂质属于不合格。Etchantfor Standard:ASTME 标准：ASTMETestTemperature:70–80 试验温度：70–80Macro-etchingreagent:HCl 宏观蚀刻剂：HClArea:Transversecross GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRENonDestructive Visual Rawmaterialshallbeofsurfacedefectssuchascracks,laps,seamsandanyotherdefectthatcouldaffectthequalityofthepart.

原材料应无裂纹、、缝隙及其他可能影响零件质UltrasonicTesting .Ultrasonictestshallbeperformedonthe100%oftheoriginaltesofoxycuttingsectors,accordingtoGPS92002,acceptancecriteriaS2/E2.Incaseofusingbars,basemetalshallbeinspectedaccordingtoGPS92004grade4classE/e

应依照GPS92002100%进行超声检验，验收标准S2/E2。GPS920044E/e类对基础HeatTreatment Manufacturerwillthenormalizingheattreatmentandthecontrolledcoolingprocess(ifapplies).ationforeachHTbatchmustincludeagraphandthenecessarytraceabilityofthe

WELDINGPROCESS WeldingProcess AlltheweldingbeadsshallbeperformedbyWeldingProcessSpecification(WPS)accordingtoISO15609,supportedbycorrespondingProcessQualificationReports(PQR)accordingtoISO15614-1.ThisWPS/PQRshallbedirectedtoGamesaMaterialsTechnology.Welders/OperatorsshallbequalifiedaccordingtoEN287/EN1418.RepairweldingshallbeallowedwithpriorproposaltoGamesaMaterialsTechnologybymeansofanapprovedweldingprocedureaccordingtoISO15609/ISO15614-1byweldersqualifiedaccordingtoEN287/EN1418.Gamesacoulddecideifnewweldingprocedurequalificationtestsarerequired.FillermaterialshallmeetformalisticrequirementsofEN10204-2.2.

所有的焊珠应依照ISO15609（WPS）ISO15614-1的相应工艺认证报告（PQR）提供支持。该WPS/PQR应提交歌焊工/操作员应依照EN287/EN1418通过认证。如果事先向材料技术公司提出，并采用符合ISO15609ISO15614-1的焊接程序，并由符合EN287/EN1418的合格焊工进行作业，允许进行补焊EN10204-2.2的形式要求。DestructiveTesting Thehomologationprocessoffluxcoredweldedtowerflangesincludesthefollowingtests:

Testsonflange-flange Testsonflange- s Testsrequiredforvalidation Flange-flange 法兰-Metallographic Micrographicspecimens(x100)forevaluating GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREgrainstructureandgrainsizeofcharacteristicspartsoftheweldmustbetakenfromtheweldmetalandtheheat-affectedzoneofbothtypesofwelds(flange-flangeandflange-sjoint).

须从两类焊缝（法兰-法兰与法兰-外壳接头）金属及热影响区提取。Etchantfor Standard:ASTME 标准：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微型蚀刻剂：5%HNO3–95%Macrograph 宏观分OnetransversemacrographshallbetakenfromtheweldedjointaccordingtoASTME381.Itwillnotbeaccepteddefectssuchasdendrites,segregations,nonmetallicinclusions.

应依照ASTME381，从整个基础材料横向截面提取一张宏观。树突、分层、非金属杂质属于不合格。Etchantfor Standard:ASTME 标准：ASTMETestTemperature:70–80 试验温度：70–80Macroetchingreagent:HCl 宏观蚀刻剂：HClArea:Transversecross Mechanical Mechanicalpropertiesshallcomplywiththevaluesgiveninthedifferentreferencestandards,quotedinthefollowingparagraphs,forthenominalthicknessofthefinalmachinedflange.Nominalthickness,inthetowerflanges,willbeconsideredastheheightofthefinalmachinedflangeforalltowerflangesapartfromthetoptowerflangesthatwillbeconsideredas(OD-ID)/2

塔筒法兰的标称厚度将视为所有套筒法兰的最终加工(O-I)/2TransversalTensile 2transversetensiletestsshallbecarriedoutinaccordancewithISO4136.Multiplespecimensshallbeusedinordertocoverthefullcrosssection.Eachsetrepresentsasingletest.TestsresultshavetocomplywithEN10025values.Note1:IntherestoftheCAPflanges(not"referenceflanges")andmassproduction,multiplespecimenswillnotberequired.Inthesecases,twospecimensshallbetakenaccordingtoEN10025location.

应依照IO16进行2次横向拉力试验。为了覆盖整个横截面，应使用多个样品。每组代表一次试验。试验结果应符合EN025的值。应依照IO16进行2次横向拉力试验。为了覆盖整个横截面，应使用多个样品。每组代表一次试验。试验结果应符合EN025的值。Throughthicknesstensile 全厚度拉力试1set(3specimens)ofthroughthicknesstensiletestshallbetakenincludingfillermetal-HAZ-basemetalaccordingtoEN10164.TestresultsmustcomplywithZ35.

EN101641组（3个样品）全厚度拉力试验。试验结果必须符合Z35。Roundtensile 圆周拉力试1Roundtensiletestshouldbetakeninalllengthwisefromtheweldmetal(faceandroot)accordingto

应依照ISO5178，从焊接金属（表面与根部）的全长进行1次圆周拉力试验。需要基础金属属性。GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRE5178.BasemetalpropertiesareImpact setofnotchedbarimpacttests(3specimens)shallbecarriedoutaccordingtoISO9016.CharpyV-notchspecimens,withthenotchperpendiculartotheweldbead,mustbetakenfromthecentreoftheweld(VWT,3specimens)andfromtheHAZ(VHT,3specimens).Thenotchedbarimpacttestspecimensshallbetakenfrombothsides:Face:2mmbelowfinalsurface(surfaceaftermachiningtheflange)

应依照ISO9016，进行1组缺口棒材冲击试验（3个样品）。必须从焊缝中心（VWT，3个样品）及（VHT，3个样品）提取缺口与焊珠垂直的V形表面：最终表面下方2mm处（法兰 Anadditional3notchedbarimpacttestspecimens,ofeachtype,shallbetakenfromthesameareasinthemiddleofthetethickness.Thedimension“a”(ISO9016)shallbesuchthatthepointofintersectionofthecentrelineofthespecimenandthemiddleofthenotchliesinthecoarse-grainedareaoftheheataffectedzone.IncasedeS355NLqualitygrade,requiredvalueis27J,testedat-50ºC(minus50℃).Note1:Inmassproduction,specimensshallbetakenaccordingtoEN10025location

应从板材厚度中间的相同区域提取各种类型的另外尺寸“a”（ISO9016）应使样品中线与缺口中部的交叉点对于S355NL27J，在-50℃下进Bend 4sidebendtestsshallbedoneinaccordancewithISO5173.Multipleside-bendspecimensarerequiredinordertotesttheentireweldcrosssection.

应依照ISO51734AcceptancecriteriaasperISO15614- 验收标准遵照ISO15614-Note1:IntherestoftheCAPflanges(not"referenceflanges")andmassproduction,specimensshallbetakenaccordingtoISO15614-1.

备注1:在剩余的CAP法兰（非“参考法兰”）Hardness Hardnesstests(VickersHV10)shallbecarriedoutinaccordancewithEN1043-1.Atleastthreerowsofindentationsshallbemade(at2mmbelowbothsurfacesandatroot),inbothbasemetals,bothheataffectedzonesandweldingbead.Acceptablevaluesmustbedemonstrated,accordingtoISO15614-1.

应依照EN1043-1进行硬度试验（VickersHV10）。3行指示（位于表面下方2mm处及根部）。必须依照ISO15614-1 .法兰-Fortheapprovaloftheflangeweldingprocess,itwillbetestedthatthefinalpropertiesoftheflange-sjointfulfilthestipulatedrequirements(flangeHAZorweldingbead).Thisflange-sjointshallbecarriedoutaccordingtoqualifiedweldingspecificationbyGamesa,

特性是否满足规定的要求（HAZ或焊珠）。法兰-外壳接头应由依照合格的焊接规范进行制 GAMESAPARTGAMESAPART 代码：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRE tests,described paragraph,shallbealsocarriedoutbyGamesa.Notfulfillmentstandardrequirementsintheflange-stestsshallbemotiveofrejection.Toassurethis,thefollowingtestsshallbecarried

法兰-外壳试验内未满足的标准要求将导致不合格。为了确保