氢气压缩机技术协议

3标准规范Compressorstandardandcode压缩机标准和编码StandardandcodeTitleDoc.No.ReciprocatingCompressorsforPetroleum,Chemical,andGasIndustryServices用于石油化学和天然气工业的往复式压缩机API618Fourthedition,May1995Lubrication,Shaft-Sealing,andControl-OilSystemsandAuxiliariesforPetroleum,ChemicalandGasIndustryServices石油、化工和气体工业用润滑、轴密封和控制油系统及辅助设备API614Determinationofsoundpowerlevelfornoiseemittedbydisplacementcompressors容积式压缩机噪声声功率级的测定GB49803.2Electricequipmentstandardandcode电器设备标准和编码StandardandcodeTitleDoc.No.IECRotatingelectricalmachines--Ratingandperformance旋转电机定额和性能GB755

Electricalapparatusforexplosivegasatmospheres--Part1:Generalrequirements爆炸性气体环境用电气设备第一部分：通用要求GB3836.1Electricalapparatusforexplosivegasatmospheres--Part2:Flameproofenclosure"d"爆炸性气体环境用电气设备第二部分：隔爆型GB3836.2Electricalapparatusforexplosivegasatmospheres--IncreasedsafetyElectricalapparatus爆炸性环境用防爆电气设备增安型电气设备GB3836.33.3Pressurevesselandheatexchangersstandardandcode压力容器和换热器标准和编码StandardandcodeTitleDoc.No.Steelpressurevessels钢制压力容器GB150-1998Tubularheatexchangers管式换热器GB151-1999ASME3.4Instrumentstandardandcode仪表标准和编码StandardandcodeTitleDoc.No.InstrumentationSymbolsandIdentifications仪表符号和识别ISA.5.1-1984(R1992)3.5OrderofPrecedence优先规则IncaseofatechnicalconflictbetweenthedocumentsincludedinaREQUISITIONtheorderofprecedenceis:在请购单中的文件之间发生冲突时，优先顺序是：PRCmandatorylocalrequirementsandPRCmandatoryNationalStandards中国强制性的当地要求和中国强制性的国家标准MATERIALREQUISITION/PURCHASEORDER材质单/采购单Individualdatasheetsandequipmentdrawings单独的设备表和设备图纸ProjectSpecificSpecifications项目特性规格书InternationalandNationalCodes国际和国家编码Allconflictsmustbesubmitted,ondiscovery,toPURCHASERwithfulldetailsforresolution.所有的冲突一经发现，必须将全部详细的解决方案递交给买方。Ifanyconflicthappensbetweenthestandardlistedaboveandthespecialdescriptionofthisagreement,theonethatisconducivetoenhancetheproductqualityshouldbeadopted.上述所列标准与本协议的特殊规定有冲突时，采用有利于提升产品质量的说法。

4、技术要求Ventgasstream1forcompressorV9200T100AV100Compositionofventgasmixturestream1气体组分VentgasComponentsCompsition(wt.-t%)Hydrogen(H2)31.4HydrogenChloride(HCl)3.73Dichlorosilane(SiH2Cl2)9.45Trichlorosilane(SiHCl3)42.7SiliconTetrachloride(SiCl4)12.73Operatingdataofventgascompressorunit:操作数据Intakeconnection叫- 3529kg/hpNIntakeconnection叫- 3529kg/hpN= 0.276kg/m3VN= 12783Nm3/hPi= 6,0bar(a)ti=Pi= 1,5Skg/m，Vi二 2233,8m3/hCompressionratio:Normaloperationmode;P2/P1=18,0banfaye^Obar(a)p2/pi=18/6Pressuresideconnectionm2= 3529kg/h18bar(司36b4r3kg/m3820,9m3/hRemarks;Receivertankandpulsationdamperdesignedaccordingtomassflowrateofstream1/stream2Ventgasstream1forcompressorV9200T100AV101Compositionofventgasmixturestream2气体组分VentgasComponentsCompsition(wt.-t%)Hydrogen(H2)27.5HydrogenChloride(HCl)34.34Dichlorosilane(SiH2Cl2)1.85Trichlorosilane(SiHCl3)15.98SiliconTetrachloride(SiCl4)20.32Operatingdataofventgascompressorunit:操作数据Intakeconnection鸣= 4128kg/h0,3kg/m3Intakeconnection鸣= 4128kg/h0,3kg/m313734Nm)h6,0bar(a)-W'C1,845kg/m32237,8m3/hPressuresideconnectionm；= 4128kg/hp2- 18bar(a)t2= 36侦p£= 4,69kg/m3V2= 88Q7m3/hCompressionratio：Normaloperationmode:Compressionratio：Normaloperationmode:p』pi=18,0ba「(a)/&0bar(a)p2/pi-18/6Remarks:ReceivertankandpulsationdamperdesignedaccordingtomassflowrateManufacturer制造商HowdenBCCompressorModel选型：P259H425cshCompressorType压缩机类型Piston活塞NumberofStage级数1Numberofcylinders:气缸数2Cylinders气缸NoLube无油Arrangement排列Horizontal水平Compressor(Approx)压缩机组Length(mm):8000Width(mm):7500Height(mm):3500Weight(T)：30ExpectedVibrations预计振动值InaccordancewithISO10816Class3-max.:11.2mm/s(eff.)符合ISO108163级4.3COMPRESSORSPECIFICATION压缩机规格Thiscompressorisskid-mountedmachine.该机组为撬装形式。4,4Fullyfilleddatasi充分满足供应需求的数据表CompressorOperatingConditions压缩机操作参数ServiceUnitV9200T100AV100rateV9200T100AV102rateGashandled气体H2mixtureH2mixtureStage级11Dewpoint露点°C-8.1-9.7

Molecularweight分子量g/mol6.1876.739InletConditions进气条件Pressure@puls.Supp.Inlet入口总压力Bara66Pressure@Cyl.Flange气缸法兰处压力Bara5.95.9Temperature,inlet进气温度°C-10-10Compressibility,inlet(Zs)入口压缩系数1.0021.002DischargeConditions排气条件Pressure@Cyl.Flange气缸法兰处压力Bara18.1818.18Pressure@puls.Supp.Outlet总出口压力Bara1818Temperature,Adiabaticdischarge绝热温度°C8888Temperature,Predicteddischarge预计出口温度°C7779Temperature,Aftercooler后冷后出口温度°C3636Compressibility,discharge(Zd)出口压缩系数1.0081.008Capacity流量RequiredCapacityNNT用户要求Kg/h3529X1.14128X1.1CompressorCapacity*压缩机能力Nm3/h1594815980CompressorCapacity@suction进口状态流量m3/h27752780Powerconsumption能耗Powerperstage每级功率kW664.2666.8〖〗Compressorshaftpower压缩机轴功率kW686.1688.7DrivernameplatekW驱动机铭牌功率kW800Compressorrotationspeed转速rpm420

4.5-SITE/LOCATIONCONDITIONS安装现场条件SITE/LOCATIONCONDITIONS 安装现场条件AmbientTemperature环境温度Min.:-22.7°C /Max.:39.1°CAnnualAverageRelativeHumidity年平均相对湿度48%Compressorlocation位置室内Altitude海拔：1150mAverageBarometric平均大气压：89.16kPaAreaclassification区域等级Hazardousarea,Zone1,class1危险区，1区,1级Explosiveproofclass:IICT4防爆等级Winterizationrequired需要防冻处理ByOthers其他Note：Electricalmotoradaptforhighaltitude电机采用高原型电机4.6Cylinderdataatfullloadcondition满负荷条件下气缸数据ServiceUnitAV100rateAV102rateStage级11Inletpressure@cyl.FlangesBara5.95.9Bara18.1818.18Cylinderperstage每级气缸22Singleordoubleacting(SAorDA)单作用、双作用DADABore内径mm425425Stroke行程mm250250Rpm转速Rated/Max.250Rpm转速Rated/Max.420/480

Pistonspeed活塞速度Rated/Max.3.5/4CylinderlinerYes/No缸套YesLinernominalthickness缸套名义厚度mm12.512.5Pistondisplacement活塞容积m3/h35193519Cylinderdesignclearance气缸余隙%9.179.17Volumetricefficiency容积效率%78.879Inletvalve,Qtypercylinder每气缸进气阀数量66Dischargevalve,Qtypercylinder每气缸排气阀数量66Typeofvalve气阀型式PlatePlateSuctionvalvevelocity(API4th)进气阀隙气速m/s24.624.6Dischargevalvevelocity(API4th)排气阀隙气速m/s24.624.6Roddiameter活塞杆直径mm7575Max.Allow.Combinedrodload(C*)最大允许活塞力(C*)kN220220Max.Allow.Combinedrodload(T*)最大允许活塞力(T*)kN220220Calculatedgasrodload(C*)计算气体力(C*)kN179.3179.5Calculatedgasrodload(T*)计算气体力(T*)kN169.5169.8Combinedrodload(gas+inertia)(C*)组合活塞力(气体力加惯性力)kN172.9173.1Combinedrodload(gas+inertia)(T*)组合活塞力(气体力加惯性力)kN151.7152

Rodreversaldegrees活塞杆反向角Max.Allow.workingpressure(static)最大允许工作压力(静态)°173173Max.Allow.workingpressure(static)最大允许工作压力(静态)BarG18.718.7Max.Allow.workingtemperature最大允许工作温度°C180180Hydrostatictestpressure液压试验压力BarG27.0527.05DISCHARGERELIEFVALVESETTINGDATAATINLETPRESSUREGIVENABOVE进口压力给定下排气阀的设定值Recommendedsetting推荐设定值BarG18.718.7Gasrodload(C*)气体力kN203.6203.9Gasrodload(T*)气体力kN193.3193.6Combinedrodload(C*)组合活塞力kN192.9193.7Combinedrodload(T*)组合活塞力kN172.1172.4Rodreversal活塞反向角°172172*C=Compression压缩*T=Tension拉伸4.7-CONSTRUCTIONFEATURES结构特性ServiceH2Stage级1Cylindersize(BoreDiam.)mm缸径425MATERIALSOFCONSTRUCTION材料构成Cylinder(s)气缸Castiron铸铁Cylinderliner(s)气缸套Castiron铸铁Piston(s)活塞Castiron铸铁Pistonrings活塞环FilledPTFE填充聚四氟乙烯Wearband支撑环FilledPTFE

填充聚四氟乙烯Pistonrodmaterial活塞杆材质Stainlesssteel不锈钢Valveseats/plate阀座、阀盖Stainlesssteel不锈钢Valveguards(stops)制动器Stainlesssteel不锈钢Valvediscs阀片Stainlesssteel不锈钢Valvesprings阀弹簧Stainlesssteel不锈钢Rodpressurepackingrings填料密封环FiledPTFE填充聚四氟乙烯Rodpressurepackingcase填料函Stainlesssteel不锈钢Rodpressurepackingsprings密封环弹簧Stainlesssteel不锈钢Mainjournalbearing主轴承SleevebearingCuPb22SnonXC10steelshell合金滑动轴承Crankshaft曲轴Forgedsteelequiv.ANSI1045锻钢，等同于ANSI1045Connectingrodbearing,crank-pin连杆大头瓦PbCu22Snonsteelorbronzeshell合金Connectingrodbushing,X-HD*end连杆小头瓦Bronze铜Connectingrod连杆Forgedsteelequiv.ANSI1035锻钢等同于ANSI1035Cross-head十字头Caststeel铸钢Cross-shoes十字头滑履NodularCastiron球墨铸铁Frame机箱CastIron铸铁*X-HD=Cross-head十字头Note：Thesellershouldensurethattheselectedmaterialsofthecomponentstomeettherequirementaslistedinitem15.卖方确保以上部件所选用的材料满足本文件15条性能保证所规定的要求。0CompressorCylinderrodpacking压缩机活塞杆填料0Fullfloatingpacking浮动填料DistancePiece(s): „T八中间体型式 口丁尸?。C尊。怡 0sohdmetal固体金属□VentedTo— 〜〔旧废气排气去：3F，are@火炬Cylindercompartment气缸侧中体0VentedTo废气排放0Flare@*火炬□Nol-lube ——无油润滑 0谯0withreliefvalve带安全阀BufferGas缓冲气NitrogenM气Framecompartment机身侧中体0VentedTo废气排放atmospherePressure压力：Flare+0.5BarGDistancePieceMAWP:中体允许最大工作压力3BarG0Constanto