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SPECIFICATION PR-2463A4G□一级□二级■三级□公开

CellModel: PackModel: CellType:Li-ionCustomer 连Stamp:DOC PR-2463A4G2HistoryofECNEffChange/ DOC PR-2463A4G3BatteryPNTCLPackage General-/DG- DOC PR-2463A4G4 BatteryPerformanceCriteria电池性能标 RestPeriod搁置时 StorageandOthers及其它事 LongTimeStorage长期Warrantyperiod保质 Others其它事 ProtectionCircuit保护电 CircuitDiagram电路原理 PCM PCMparameterPCM参 PCMPrintedCircuitPCM印制图 Appendix附 Charging充 Chargingcurrent充电电 Chargingvoltage充电电 Chargingtemperature充电温 Prohibitionofreversecharging反向充 Discharging放 Dischargingcurrent放电电 Dischargingtemperature放电温 Over-discharging过放 PortectionCircuitModule保护电路模 overchargingprohibition:过充保护电 Storage DOC PR-2463A4G5ThespecificationshallbeappliedtoLi-ionpolymerrechargeablebatterypackofPR-2463A4G(PACK)，whichismanufacturedbyTCLHyperpowerBatteriesInc 生产的PR-2463A4G(PACK)聚合物锂离子可充电电池TypicalDischarge:0.2CmAcut-offMinimumNominalInternalCell:standardcharge试Battery:Charge充电电压StandardchargeMax.charge0.5C(WeightStandarddischargeMax.dischargeDischargecut-off电量：DOC PR-2463A4G6OperatingOperating(HalfCharge)Lessthan1Lessthan3Lessthan6LessthanerySemi-manufacturedryarancmanceCriteria准/AThereshallbenosuchdefectasscratch,flaw,crack,rust,leakage,whichmayadverselyaffectcommercialvalueofbattery. Thedimensionmeasurementshallbeimplementedbyinstrumentswithequalormoreprecisionscale(2)Voltmeter电压表Standardclassspecifiedinthenationalstandardormoresensitiveclasshavinginnerimpedancenotlessthan10KΩ/V.Standardclassspecifiedinthenationalstandardormoresensitiveclass.Totalexternalincludingammeterandwireislessthan0.01Ω.ImpedanceMeterImpedanceshallbemeasuredbyasinusoidalalternatingcurrentmethod(AC1kHzLCR内阻测试仪测试方法为交流阻抗法(AC1kHzDOC PR-2463A4G7DischargeDischargeerturthemthervlrreyddischargecapacity(=is100%CycleItemRequirements4.3standardTestConditionTestshouldbeconductedwithnewbatterieswithinonemonthaftershipmentfromourfactoryandthecellsshallnotbecycledmorethanfivetimesbeforethetest.Unlessotherwisedefined,testandmeasurementshallbedoneundertemperatureof20±5℃andrelativehumidityof45~85%.其它特殊要求，本产品规格书规定的测试的环境条件为：温度20±5℃，相对湿度45%~85%。4.4StandardChargeTestprocedureanditscriteriaarereferredasfollows:Fullchargecondition:Constantcurrent0.2CmA,Constantvoltage4.35Vto0.01CmAfor6.0hoursinallat25±3℃.)Fullchargecondition:Constantcurrent0.2CmA,Constantvoltage4.1Vto0.01CmAfor6.0hoursinallat)TemperatureDependenceofCapacityDischargeBatteryshallmeetthedischargecapacityrequirementsatdifferentdischargetemperatureasshowedinthefollowtable.Thecapacitiesaretobemeasuredwithconstantdischargecurrenton0.2CmA(3.0Vcut-off)afterstandardchargeat25±2℃.0.2CmA（3.0V关断），2h eis30minrestperiodafterstandardcharge,0.5CmAdischargetoacut-offvoltageof3.0V,10minrestperiod,thecapacityshallbemeasuredafter500cyclesofstandardchargeanddischargeat25±2℃.环500次测试温度25±2℃（影响电池循性能的重要参数），要求如下：4.5.3DOC PR-2463A4G8Afterstandard putcellintoThebatteryhasdistortion,nochamberthatthetemperatureis50±2℃andpercent≤10%),humidandhumidityrangesbetween90and95%,aftermeasure0.85C smoke,nonoDischarge电池无变形或膨胀（烟、，腐nodistortion,Afterfullcharging,putthecellintoboxwithhightemperatureof55℃±2for2h,thendischargewithcurrentof0.85Ctothecut-off 22h,0.85C电流放rupture，nosmokeorleakDischargetime≥percent≤10%电池不Afterfullcharging,putthecellintoboxnodistortion, temperatureof-10℃+2℃for16~24h,thendischargewithcurrentof0.2Ctotheoffrupture，nosmokeorDischargeswellingretentionin1Thebatteryshallbedischargedas2.8,andthenchargedas4.4(recordthechargecapacityasC1).Putthebatteryintothe20±5℃environmentandkeepthecircuitopenfor28days.Thendischargeitwith0.2C5Acurrenttothedischargecut-offvoltage(recordthedischargecapacityasC2).Dischargetimeshallbenolessthan4.25hoursorthecapacityretentionrateshallbemorethan85%(capacityretentionrate=C2/C1)持2Chargedas4.4,dischargeitwith0.2C5Acurrenttothedischargecut-offvoltage(recordthedischargecapacityasC3)4.4规定充电结束后，再以0.2C5A电流进行放电至终止电Capacityrecoveryrateshallbemorethan90%(capacityretention=90F复率）DOC PR-2463A4G9retentioninretentionin1Thebatteryshallbedischargedas2.8,andthenchargedas4.4(recordthechargecapacityasC1).Putthebatteryintothe55±2℃environmentandkeepthecircuitopenfor7days.Thendischargeitwith0.2C5Acurrenttothedischargecut-offvoltage(recordthedischargecapacityasC2).Capacityretentionrateshallbemorethan70%(capacityretentionshallbewithin10%胀率应不大于10%持2Chargedas4.4,dischargeitwith0.2C5Acurrenttothedischargecut-offvoltage(recordthedischargecapacityasC3)4.4规定充电结束后，再以0.2C5A电流进行放电至终止电压（记录放电容量为C3）Capacityrecoveryrateshallbemorethan90%(capacityretention=Afterstandardcharging,,thebatteryopenthebatteryappearance(orbeat)shallbenonocrack,bulgeinflationrateshouldbenotgreaterthan10%,changelessthan电池外观应无变形（10%，内阻变化不inthe70℃+2℃hightemperatureboxinconstanttemperaturefor48h,removethebatteryintheenvironmentaltemperatureis20℃undertheconditionof+5℃on2高 echanicalnceMeasuring DOC PR-2463A4GThefullychargedbatteryThefullychargedbatteryistobesubjectedtosimpleharmonicmotionwithamplitudeof0.19mm(0.38mmattherateof1HzperMinutebetween10and55andreturninmorethan30min.Thebatteryistobetestedinthreemutuallyperpendiculardirections.Thebatteryshallnocatchfire,orleak.Andthebatteryis不低于3.6V，并fetyThecellistobedroppedfromaheightof1.0meterontoafloorofmarble12times,droppedtwiceinthedirectionsoftop,bottom,front,back,left,right.Afterthedroptest,perform0.85C5Adischargetoterminationvoltage,andthenperform0.85C5Achargeanddischargecycleuntilthedischargetimeismorethan60minutes.Thechargeanddischargecyclesshouldbemorethan3Aftertest,theappearanceshouldnocrack,leakage,VoltageandisallAfterstandardcharge(Section4.4),thebatteryshallbechargedat2C/7.6Vfor8.0hrs.Nofire,noexplosion,nosmokingisDischargethecelltocut-offvoltageas0.2C5Acurrent,removetheprotectionPCBA.connectthecellwithconstantcurrentandvoltageandchargeitin3C5Acurrentand4.6Vvoltage.Measurethefluctuatingrangeofthebatterytemperature.Whenchargingover12H,stopthetest.板，接恒流恒压源，调节电流至3C5A，电压为Thereshallbenofireorliquidleakageduringthetest.

DOC PR-2463A4GAftertest,theappearanceshouldnocrack,leakage,orexplosion.ThethicknessandinnerThefull-chargedbatterypackwillbechargingat25℃±5℃/15D;chargedwith4.40V,0.5C5A4.40V,0.5C5Ashouldbenomorethan10%.Thecapacityshouldbemorethan80%ofnominalcapacity.Afterstandardcharge(Section4.4),thebatteryshallbesubjectedtoashort-circuitconditionwithawireofisdiswhenthesurfacetemperaturelowerThebatteryshallnofire,orleak.BatteryVoltageAfterbatterychargefinished,thenchargethebattery8hourswithapowerwhichcanprovide2timesmorethannominalvoltageand2C5Acurrent.Nofire,noTheelectricalpropertiesofnormal.无起火、、Afterthebatteryisfullycharged,dischargeat20±5℃conditionswith0.2C5Auntilthebatteryvoltagedropstotheoverdischargevoltage,thendischargewitha30Ωresisterfor24hours.终止电压后，外接30Ω24h.NofirenoexplosionTheelectricalpropertiesofnormal.无起火、、电Afterstandardcharging, cethebatteryonthefloorandlaya3mmdiameterperchonthebattery.A10.0kgweightistobedroppedfromaheightof100cmontothecellofflatsurface.Nofire,noDOC PR-2463A4GHeatingHeatingAbatteryistobeheatedinagravityconvectionorcirculatingairoven.Thetemperatureoftheovenistoberaisedatarateof5±2℃/mintoatemperatureof130±2℃atwhichtemperaturetheovenistoremainfor30minutesbeforethetestisdis Noexplosion,no电池不起火,Leavingthebatteryat85℃for4hoursafterstandardESDTestRestPeriodsotherwiseUnderthetemperatureof25±2℃,fullychargebatterywiththecurrentof1C/0.2C,Thebatteryoutputterminalofeachair-discharge1times,andthendischargetogroundtheair-dischargewith±15KV(5times),Atotalof5对电池输出端子各进行空气放电(±15KV)1次，然ed,10min,restperiodaftercharge,30min,restperiod10minTheelectricalpropertyofthebattery,thebattery changesinthestandardscope,thebatteryshouldnotsmokeorfire,explosion,srg.hargedischargenormal. StorageandOthers及其它事LongTimeStorageIfstoredforalongtime(exceedthreemonths),thecellshouldbestoredindryingandcoolingce.Thecell’sstoragevoltageshouldbe3.7~3.9VandthecellistobestoredinaconditionasNo.4WarrantyperiodThewarrantyperiodofbatteryis12monthsafterthemanufactureOthersAnymattersthatthisspecificationdoesnotcovershouldbeconferredbetweenthecustomerand任何本说明书中未提及的事项，须经双方协商确定DOC PR-2463A4GProtectionCircuitCircuitDiagramNote:C3notDOC PR-2463A4GPCM111114空//1210KΩ±1%1L4 DOC PR-2463A4GPCMparameterPCM1输入电压/inputB+/B-间输入电压/inputVoltageBto2保护电压/Detection3恢复电压Release4保护延迟时间Detectiondelay0.70~1.305Overcharge充电过流保护电流/Over6充电过流保护延时/delay7Over保护电压/Detection8恢复电压Release9保护延迟时间DetectiondelayOverdischarge放电过流保护电流/Over放电过流保护延时/delay短路保护延时Shortdetectiondelay恢复条件/Release工作状态/NormalMax0V充电/0V DOC PR-2463A4GPCMPrintedCircuitPCM PR-2463A4GVER:A/0unitmmdoc.

DRAW:DRAW:DOC PR-2463A4GDOC PR-2463A4GThecellsaredeliveredinastictrayswith2pcsinonetray;then15stictrayarepackedinabulkpackage,2packageputintoacartonbox(2*15*2=60pcsinonebox).2*15*2=60个) 15 DOC PR-2463A4GThecellsaredeliveredinastictrayswith2pcsinonetray;then1stictrayarepackedinabulkpackage,20packageputintoacartonbox(2*1*20=40pcsinonebox).2*1*20=40个)成品电 小包装 DOC PR-2463A4G，，AppendixHandlingPrecautionsandForLIP(Lithium-IonPolymer)RechargeablePrefaceThisof'HandlingPrecautionsandGuidelineLIPRechargeableBatteries'shallbeappliedtothebatterycellsmanufacturedbyTCLHyperpowerBatteriesInc. Note(1)：ThecustomerisrequestedtocontactTCLHyperpowerBatteriesInc.inadvance,ifandwhenthecustomerneedsotherapplicationsoroperatingconditionsthanthosedescribedinthis.Additionalexperimentationmayberequiredtoverifyperformanceandsafetyundersuchconditions.Note(2)：TCLHyper-powerBatteriesInc.willtakenoresponsibilityforanyaccidentwhenthecellisusedunderotherconditionsthanthosedescribedinthis. TCLHyper-powerBatteriesInc.willinform,inawrittenform,thecustomerofimprovement(s)regardingproperuseandhandlingofthecell,ifitisdeemednecessary. ChargingChargingcurrentChargingcurrentshouldbelessthanumchargecurrentspecifiedintheProductSpecification.Chargingwithhighercurrentthan mendedvaluemaycausedamagetocellelectrical,mechanical,andsafetyperformanceandcouldleadtoheatgenerationorleakage.ChargingvoltageChargingshallbedonebyvoltagelessthanthatspecifiedintheProductSpecification(4.35/cell).Chargingbeyond4.38V,whichistheabsoluteumvoltage,mustbestrictlyprohibited.Thechargershallbedesignedtocomplywiththiscondition.Itisverydangerousthatchargingwithhighervoltagethanumvoltagemaycausedamagetothecellelectrical,mechanicalsafetyperformanceandcouldleadtoheatgenerationorleakage.ChargingtemperatureThecellshallbechargedwithinrangespecifiedintheProductProhibitionofreversecharging反向充Reversechargingisprohibited.Thecellshallbeconnectedcorrectly.Thepolarityhastobeconfirmedbeforewiring.Incaseofthecellisconnectedimproperly,thecellcannotbecharged.Simultaneously,thereversechargingmaycausedamagingtothecellwhichmayleadtodegradationofcellperformanceanddamagethecellsafety,andcouldcauseheatgenerationorleakage.DOC PR-2463A4GDischargingDischargingcurrentThecellshallbedischargedatlessthantheumdischargecurrentspecifiedintheProductSpecification.Highdischargingcurrentmayreducethedischargingcapacitysignificantlyorcauseover-heat.DischargingtemperatureThecellshallbedischargedwithinrangespecifiedintheProductOver-dischargingItshouldbenotedthatthecellwouldbeatanover-dischargedstatebyitsself-dischargecharacteristicsincasethecellisnotusedforlongtime.Inordertopreventover-discharging,thecellshallbechargedperiodicallytomaintainbetween3.7Vand3.9V.放电的发生，电池应定期充电，将其电压维持在3.7V至3.9V之间。Over-dischargingmaycauseslossofcellperformance,characteristics,orbatteryThechargershallbeequippedwithadevicetopreventfurtherdischargingexceedingacut-offvoltagespecifiedintheProductSpecification.Alsothechargershallbeequippedwithadevicetocontroltherechargingproceduresasfollows:Thecellbatterypackshallstartwithalowcurrent(0.01C)for15-30minutes,i.e.pre-charging,beforerapidchargingstarts.Therapidchargingshallbestartedafterthe（individual）cellvoltagehasbeenreachedabove3.0Vwithin15-30minutesthatcanbedeterminedwiththeuseofanappropriatetimerforpre-charging.Incasethe(individual)cellvoltagedoesnotriseto3.0Vwithinthepre-chargingtime,thenthechargershallhavefunctionstostopfurthercharginganddisythecell/packisatabnormalstate.复充电，步骤如下：电池在快速充电之前，应先以一小电流（0.01C）15~30分钟，以使电池的电压达到3.0V以上，再进行快速充电。可用一记时器来实现该预充电步骤。如果在预充电规定时间PortectionCircuitModuleThecell/batterypackshallbewithaPCMthatcanprotectcell/batterypackproperlyPCMshallhavefunctionsof1)overchargingprevention,2)over-dischargingprevention,3)overcurrentpreventiontomaintainsafetyandPreventsignificantdeteriorationofcellperformance.Theovercurrentcanoccurbyexternalshortcircuit能：(1)过充保护功能；（2）过放保护功能；（3）过流保护overchargingprohibition:Overchargingprohibitionfunctionshallstopchargingifanyoneofthecellsofthebatterypackreachesover-dischargingprohibition:Over-dischargingpreventionfunctionshallworktoavoidfurtherdropincellvoltageof2.5±0.035VOrlesspercellinanycellofthebatterypack.Itis mendedthatthedissipationcurrentofPCMShallbeminimizedto3uAorlesswiththeover-dischargingprevention..Theprotectionfunctionshallmonitoreachbankofthebatterypackandcontrolthecurrentallthe电。推荐PCM的静态电流小于3uA，并具有过放保护功能。该保护功能应实时所有电池.DOC PR-2463A4GStorageThecellshallbestoriedwithinrangeenvironmentalconditionofReadandobservethefollowingwarningsandprecautionstoensurecorrectandsafeuseofLi-ionbatteries.危Dono