测量系统分析计量型(全套版本)

,"重复性及再现性分析数据记录表

RepeatibilityAndReproducibilityAnalysisDataFrame

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,,

,3,,,,,,,,,No.:,QR-04-009-A,,

,,,,,,,,,,,,2015年10月12日,

零件代号,JS36-370,,,,,零件名称：,,橡胶垫片,,,操作者,姓名,

特性,☆,,,,,量具编号：,,160453,,,A,郭秀娟,

基本尺寸,6.9,上偏差,0,单位：mm,,量具名称：,,UTP,,,B,高盼盼,

,,下偏差,-0.1,,,,,,,,,,

,,,,,,量具规格：,,0-100,,,C,陈佳玲,

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

A,1,6.85,6.85,6.83,6.87,6.92,6.89,6.82,6.84,6.86,6.84,A1,6.8563

,2,6.85,6.85,6.83,6.87,6.93,6.89,6.83,6.84,6.86,6.84,A2,6.8578

,3,6.86,6.85,6.83,6.86,6.93,6.89,6.83,6.84,6.86,6.84,A3,6.8574

均值(Average),,6.853,6.849666667,6.831,6.863666667,6.926,6.886333333,6.826333333,6.842,6.856,6.837666667,,6.857166667

极差(Range),,0.006,0.004,0.006,0.006,0.007,0.003,0.006,0.002,0.002,0.002,,0.0044

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

B,1,6.86,6.85,6.83,6.86,6.93,6.88,6.83,6.84,6.86,6.83,B1,6.8578

,2,6.86,6.85,6.83,6.87,6.93,6.88,6.83,6.84,6.86,6.84,B2,6.8577

,3,6.86,6.85,6.84,6.86,6.93,6.89,6.83,6.84,6.86,6.83,B3,6.8574

均值(Average),,6.859333333,6.848666667,6.833666667,6.864,6.928666667,6.884333333,6.825333333,6.839333333,6.857333333,6.835666667,,6.857633333

极差(Range),,0.005,0.008,0.006,0.005,0.007,0.005,0.001,0.005,0.003,0.005,,0.005

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

C,1,6.86,6.84,6.83,6.86,6.93,6.89,6.82,6.83,6.86,6.83,C1,6.8558

,2,6.86,6.85,6.83,6.86,6.92,6.89,6.83,6.84,6.85,6.84,C2,6.8562

,3,6.86,6.85,6.84,6.87,6.93,6.88,6.83,6.84,6.86,6.83,C3,6.8583

均值(Average),,6.859666667,6.845333333,6.832666667,6.864666667,6.926,6.885,6.827666667,6.836,6.857,6.833666667,,6.856766667

极差(Range),,0.004,0.005,0.007,0.004,0.005,0.002,0.008,0.003,0.008,0.007,,0.0053

零件均值,,6.857333333,6.847888889,6.832444444,6.864111111,6.926888889,6.885222222,6.826444444,6.839111111,6.856777778,6.835666667,,6.857188889

,,,,,,,,,,,,RPART=,0.100444444

,,RA+RB+RC/操作者数量=,,,0.0044,+,0.005,+,0.0053,/,3,,0.0049

,,[Max(X)ABC]-[Min(X)ABC]=,,,6.857633333,－,6.856766667,,,,,,0.000866667

,,,6.857188889,+,1.02,×,0.0049,,"次数

系数",2,3,UCLX=,6.862186889

,,,6.857188889,—,1.02,×,0.0049,,A2,1.88,1.02,LCLX=,6.852190889

,,,0.0049,×,2.57,,,,D3,*,*,UCLR=,0.012593

,,,0.0049,×,0,,,,D4,3.27,2.57,LCLR=,0

,"重复性及再现性分析报告

RepeatibilityAndReproducibilityAnalysisReport

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,,0

,,,,,,,,,,No.:,QR-04-009-A,,

,,,,,,,,,,,,2015年10月12日,

零件代号,JS36-370,,,,,零件名称：,,橡胶垫片,,,计算方式,,

特性,☆,,,,,量具编号：,,160453,,,,,

基本尺寸,6.9,上偏差,0,单位:mm,,量具名称：,,0,,,,,

,,下偏差,-0.1,,,,,,,,,,

0,,0,,,,量具规格：,,0-100,,,,,

数据表结论:,,,,0.0049,,,0.000866667,,RPART=,0.100444444,,,

测量单元分析,,,,,,,,基于研究总变差的分析,,,,,

重复性－设备变差（EV）,,,,,,,,,,,,,

,EV=,,,,,次数,K1,,,%EV=,100×[EV/TV],,

,EV=,0.00289492,,,,2,0.8862,,,%EV=,9.1%,,

,,,,,,3,0.5908,,,,,,

再现性－操作人员变差（AV）,,,,,,,,,,,,,

,AV=,,,,,人数,K2,,,%AV=,100×[AV/TV],,

,AV=,0,,,,2,0.7071,,,%AV=,0%,,

,,,,,,3,0.5231,,,,,,

重复性和再现性（R&R）,,,,,,,,,,,,,

,R&R=,,,,,,,,,%R&R=,100×[R&R/TV],,

,R&R=,0.00289492,,,,,,,,%R&R=,9.1%,,

,,,,,,,,说明：,双性可接受,,,,

零件间变差（PV）,,,,,,,,,,,,,

,PV=,RPART×K3,,,,零件数,K3,,,%PV=,100×[PV/TV],,

,PV=,0.031595842,,,,6,0.374177278,,,%PV=,99.6%,,

,,,,,,7,0.353380616,,,,,,

总变差（TV）,,,,,,8,0.33750945,数据分级数（NDC）,,,,,

TV=,,,,,,9,0.324892623,,,NDC=,1.41×（PV/R&R）,,

TV=,0.031728186,,,,,10,0.31456037,,,NDC=,15,,

,,,,,,,,说明：,数据分级数可以接受,,,,

重复性和再现性（%R&R）接收准则：,,,,,,,,,,,,,

,,低于10%：,测量系统可接受。,,,,,,,,,,

,,介于10%到30%之间：,基于应用的重要性，该量具可能会被接受。在双性小于30%情况下，应计算风险参数,,,,,,,,,,

,,,“BREAKPOINT”，并且检查其值是否小于37.8。,,,,,,,,,,

,,大于30%：,测量系统需要改善。识别出原因并纠正它们。,,,,,,,,,,

在该尺寸测量前，应从FMEA中确定风险顺序数（RPN）的值。将,,,,,,,,BREAKPOINT,,=,RPN,×,%GR&R

RPN值填写到右边栏中，计算BREAKPOINT的值，并按照接收准,,,,,,,,,,,,,

则作出相应的结论。,,,,,,,,,,=,,×,

结论,,测量系统可以接受,,,,,,评价人/日期,,,张兴成,,

,"重复性及再现性分析-均值极差控制图

RepeatibilityAndReproducibilityAnalysis-Xbar-RChart

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,,0

,,,,,,,,,,No.:,QR-04-009-A,,

,,,,,,,,,,,,2015年10月12日,

零件代号,JS36-370,,,,,零件名称：,,橡胶垫片,,,操作者,姓名,

特性,☆,,,,,量具编号：,,160453,,,A,郭秀娟,

基本尺寸,6.9,上偏差,0,单位:mm,,量具名称：,,UTP,,,B,高盼盼,

,,下偏差,-0.1,,,,,,,,,,

0,,0,,,,量具规格：,,0-100,,,C,陈佳玲,

数据表结论,,,,,,,,,,,,数据等级,3

均值图,,上限UCL=,,6.862,,中心CL=,,6.857,,下限LCL=,,6.852,

极差图,,上限UCL=,,0.013,,中心CL=,,0.005,,下限LCL=,,0,

,,,,,,,,,,,,,,

,均值图数据,,,选项=,3,,,,,,,,

,,,,,,,,,,,,,,

,评价人A均值,6.853,6.849666667,6.831,6.863666667,6.926,6.886333333,6.826333333,6.842,6.856,6.837666667,,

,评价人B均值,6.859333333,6.848666667,6.833666667,6.864,6.928666667,6.884333333,6.825333333,6.839333333,6.857333333,6.835666667,,

,评价人C均值,6.859666667,6.845333333,6.832666667,6.864666667,6.926,6.885,6.827666667,6.836,6.857,6.833666667,,

,上控限,6.862,6.862,6.862,6.862,6.862,6.862,6.862,6.862,6.862,6.862,,

,中心,6.857,6.857,6.857,6.857,6.857,6.857,6.857,6.857,6.857,6.857,,

,下控限,6.852,6.852,6.852,6.852,6.852,6.852,6.852,6.852,6.852,6.852,,

,,,最大值=,6.928666667,,,,,,,,,

,,,最小值=,6.825333333,,,,,,,,,

,极差图数据,,,,,,,,,,,,

,,,,,,,,,,,,,,

,评价人A极差,0.006,0.004,0.006,0.006,0.007,0.003,0.006,0.002,0.002,0.002,,

,评价人B极差,0.005,0.008,0.006,0.005,0.007,0.005,0.001,0.005,0.003,0.005,,

,评价人C极差,0.004,0.005,0.007,0.004,0.005,0.002,0.008,0.003,0.008,0.007,,

,上控限,0.013,0.013,0.013,0.013,0.013,0.013,0.013,0.013,0.013,0.013,,

,中心,0.005,0.005,0.005,0.005,0.005,0.005,0.005,0.005,0.005,0.005,,

,下控限,0,0,0,0,0,0,0,0,0,0,,

,,,,,,,,,,,,,,

,极差受控否,TRUE,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,