变压器材料进料检验标准

文件编号制定部门质部生效日期2012.02.24ISO9001:2008作业文件进料检验标准书文件版本A/0页码第2页/共15页PAGEPAGE2进料检验标准书编制：审核：批准：日期：日期：日期目的控制原材料的不良,使生产顺利进行,保证品质稳定.检验方式2.1抽样标准：MIL-STD-105EⅡ级单次抽样.允收水准3.1AQL:CR=0MAJ=0.4MIN=0.65定义(次品界定)4.1CR:4.1.1物料存在有尖点、利边、漏电等危及生产安全的缺陷4.1.2物料有毒性或重金属含量偏高4.2MAJ:4.2.1物料失去功能4.2.2物料主要性能指标不合格4.2.3主要尺寸规格、型号、颜色与规格不符或有错误4.2.4印刷品字迹模糊及颜色、位置、方向有误4.2.5会引起成品后外观不良品外观缺陷4.3MIN4.3.1除CR、MAJ之外的轻微缺陷品名检验范围检验方法检验工具检验评定标准铜线外观颜色一致，无破皮氧化、打结，漆包层均匀。线轴标示之重量、颜色、材质等级须与实物相符。目视直接目视判断AQL：0.65尺寸用卡尺测铜线完成外径和导体直径是否合订购要求电子卡尺铜线直径公差以供应商提供资料为标准AQL：0.4针孔试验酚酞酒精溶液的配制：取500mL(约40g)浓度为3%酚酞酒精溶液（酚酞重量：酒精重量=3：97=1.2g:40g）。加0.2%的食盐水溶液（食盐：20g水：10Kg），将线轴上前面一段剪掉约3米再取样6米无损伤的试样，一端去漆皮后，将测试部分浸渍于酚酞酒精溶液中，浸入的部分长度不少于5米，把DC12V电源正极放入盐水试液中,负极接去漆膜的一端,接通DC12V电源,把样本铜线的另一端放于试液中,观察切口处试液是否变红,否则说明电源未接好.当电路连接好后约1分钟,清点试液中的紫色点(一个紫色点表示一个针孔)。测试溶液12V电源PEW线0种2个以下1种3个以下2种5个以下UEW线0种3个以下1种5个以下2种8个以下3种12个以下备注:1:此标准可适用于我司确认检验标准.2:阻燃试验,因我司不具备相关的仪器设备,日常检验均以我司进料检验标准检验.为更有效确认材料故每一年委托外部试验室试验一次附件〈一〉：绝缘破坏电压试验参照表导体直径MM张力KG﹝N﹞12CM扭合次数OPEWOPVF1PEW1PVF1UEW2PEW2PVF 2UEW3UEW0.050.003(0.0294)50～～～350VMIN0.06-0.070.005(0.049)40～～450VMIN350VMIN0.08-0.110.01(0.098)301900VMIN1000VMIN600VMIN350VMIN0.12-0.170.04(0.392)242000VMIN1200NMIN700VMIN450VMIN0.18-0.290.12(1.18)202200VMIN1400VMIN900VMIN600VMIN0.30-0.450.35(3.34)162500VMIN1600VMIN1200VMIN800VMIN0.50-0.700.45(4.41)123000VMIN2000VMIN1400VMIN900VMIN0.75-1.21.5(14.7)93600VMIN2400VMIN1600VMIN～1.3-2.04(39.2)64600VMIN3200VMIN2000VMIN～2.1-3.27(68.6)35400VMIN3700VMIN～～附件〈二〉：直焊性试验参照表导体直径（mm）0．32以下0．35-0．500．55-1．101．1-1．5浸锡时间（秒）2345線徑(Φmm)導體公差(mm)最小皮膜厚度mm最大完成外徑mm絕緣破壞電壓(V以上)最大導體電阻在2(Ω/KM)伸長率(%)以上耐磨性(g)平均值最小值0.10±0.0080.0090.1402000264715.00.11±0.0080.0090.1502000215315.00.12±0.0080.0100.1622200178615.00.13±0.0080.0100.1722200150515.00.14±0.0080.0100.1822200128615.00.15±0.0080.0100.1922200111115.00.16±0.0080.0110.2042200969.615.00.17±0.0080.0110.2142200853.515.00.18±0.0080.0120.2262400757.215.00.19±0.0080.0120.2362400676.215.00.20±0.0080.0120.2462400607.615.00.21±0.0080.0120.2562400549.015.00.22±0.0080.0120.2662400498.415.00.23±0.0080.0130.2782400454.415.00.24±0.0080.0130.2882400416.215.00.25±0.0080.0130.2982400382.615.00.26±0.010.0130.3102400358.415.03472960.27±0.010.0130.3202400331.415.03472960.28±0.010.0130.3302400307.315.03472960.29±0.010.0130.3402400286.7203472960.30±0.010.0140.3522800262.9203773160.32±0.010.0140.3722800230.1203883260.35±0.010.0140.4022800191.2203883260.37±0.010.0140.4242800170.6203983370.40±0.010.0150.4562800145.3204283570.45±0.010.0160.5082800114.2204693880.50±0.010.0170.560305091.43205004280.55±0.010.0170.62030507860±0.010.0170.672305065.26205104390.65±0.010.0180.724305055.31205514690.70±0.010.0190.776305047.47205925000.75±0.010.0200.830340041.19206225200.80±0.010.0210.882340036.0820663561电阻测试参照表：1UEW漆包線規格附表〈三〉1UEW線規格附表〈四〉線徑(Φmm)導體公差(mm)最小皮膜厚度mm最大完成外徑mm絕緣破壞電壓(V以上)最大導體電阻在2(Ω/KM)伸長率(%)以上耐磨性(g)平均值最小值0.85±0.020.0220.934340031.87257045920.90±0.020.0230.986340028.35257456220.95±0.020.0241.038340025.38257756531.0±0.030.0251.102340023.33258166831.1±0.030.0261.2044150192±0.030.0261.304415016.04258677341.3±0.030.0271.408415013.61259087651.4±0.030.0271.508415011.70259187651.5±0.030.0281.612415010.16259698001.6±0.030.0281.71241508.9062510008361.7±0.030.0291.81443507.8712510208871.8±0.030.0291.91443507.0072510209281.9±0.030.0302.01843506.2782511209382.0±0.030.0302.11843505.6563011209692.1±0.030.0312.22043505.12330122010002.2±0.030.0322.32243504.66230122010052.3±0.030.0322.42243504.26030122010202.4±0.030.0332.42643503.90830122011202.5±0.030.0342.62843503.59830133011202.6±0.030.0342.72843503.32430133012002.7±0.030.0342.82843503.07930--2.8±0.030.0342.98043502.86130--2.9±0.030.0343.02843502.66530--3.0±0.030.0343.12843502.48930--3.2±0.040.0343.33843502.19830--1PEW線規格附表〈五〉線徑(Φmm)導體公差(mm)最小皮膜厚度mm最大完成外徑mm絕緣破壞電壓(V以上)最大導體電阻在2(Ω/KM)伸長率(%)以上耐磨性(g)平均值最小值0.85±0.020.0220.934340031.87257246120.90±0.020.0230.986340028.35257656530.95±0.020.0241.038340025.38258066831.0±0.030.0251.102340023.33258477141.1±0.030.0261.2044150192±0.030.0261.304415016.04258987551.3±0.030.0271.408415013.61259387961.4±0.030.0271.508415011.70259498361.5±0.030.0281.612415010.162510008361.6±0.030.0281.71241508.9062510008471.7±0.030.0291.81443507.8712510208871.8±0.030.0291.91443507.0072510208871.9±0.030.0302.01843506.2782511209282.0±0.030.0302.11843505.6563011209382.1±0.030.0312.22043505.1233011209692.2±0.030.0322.32243504.66230122010002.3±0.030.0322.42243504.26030122010102.4±0.030.0332.42643503.90830122010202.5±0.030.0342.62843503.59830133011202.6±0.030.0342.72843503.32430133011202.7±0.030.0342.82843503.07930--2.8±0.030.0342.98043502.86130--2.9±0.030.0343.02843502.66530--3.0±0.030.0343.12843502.48930--3.2±0.040.0343.33843502.19830--2UEW線規格附表〈六〉線徑(Φmm)導體公差(mm)最小皮膜厚度mm最大完成外徑mm絕緣破壞電壓(V以上)最大導體電阻在2(Ω/KM)伸長率(%)以上耐磨性(g)平均值最小值0.08±0.0030.0050.10311003778100.09±0.0030.0050.11311002959100.10±0.0030.0050.12511002381150.11±0.0030.0050.13511001957150.12±0.0030.0060.14713001636150.13±0.0030.0060.15713001389150.14±0.0030.0060.16713001193150.15±0.0030.0060.17713001037150.16±0.0030.0070.1891300908.8150.17±0.0030.0070.1991300803.2150.18±0.0030.0080.2111600715.0150.19±0.0030.0080.2211600640.6150.20±0.0030.0080.2311600577.2150.21±0.0030.0080.2411600522.8150.22±0.0040.0080.2521600480.1150.23±0.0040.0090.2641600438.6150.24±0.0040.0090.2741600402.2150.25±0.0040.0090.2841600370.2150.26±0.0040.0090.2941600341.8152432040.27±0.0040.0090.3041600316.6152432040.28±0.0040.0090.3141600294.1152432040.29±0.0040.0090.3241600273.9152432040.30±0.0050.0100.3372000254.0202652350.32±0.0050.0100.3572000222.8202752350.33±0.0050.0100.3672000207.8202752350.35±0.0050.0100.3872000185.7202752350.37±0.0050.0110.4072000165.9202752350.40±0.0050.0110.4392000141.7203062650.45±0.0060.0110.4902150112.1203162650.49±0.0060.0120.532215093.7203572960.50±0.0060.0120.542215089.95203572960.55±0.0060.0120.59221507458±0.0060.0120.623215066.60203573060.60±0.0080.0120.644215062.64203573060.65±0.0080.0120.694215053.26203673060.70±0.0080.0130.746215045.84203983370.75±0.0080.0140.798240039.87204393670.80±0.0100.0150.85224003585±0.0100.0150.904240031.11254793980.90±0.0100.0160.956240027.71255104280.95±0.0100.0171.008240024.84255514591.00±0.0120.0171.062240022.49255514691.1±0.0120.0181.164375018.54255925001.2±0.0120.0181.264415015.88256225201.3±0.0120.0201.364415013.51256635611.4±0.0120.0201.464415011.63257045921.5±0.0120.0201.568415010.1225745622附表〈七〉UEW2种漆包線JIS規格UEW1/UEW0种漆包線JIS規格導體AWG直徑容許差最大導體(Ω/6m)(20℃)最大完成外徑(mm)AWG線徑Φmm導體許差mm最大導體(Ω/6m)(20℃)#(mm)±(mm)4038363534323130292827262524232221201918160.040.050.060.070.080.090.100.110.120.130.140.150.160.170.180.190.200.210.220.230.240.250.260.270.280.290.300.320.330.350.370.400.450.490.500.550.580.600.650.700.750.800.850.900.951.001.101.201.301.401.500.0020.0020.0020.0020.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0040.0040.0040.0040.0040.0040.0040.0040.0050.0050.0050.0050.0050.0050.0060.0060.0060.0060.0060.0080.0080.0080.0080.0100.0100.0100.0100.0120.0120.0120.0120.0120.01294.0261.22441.79629.94022.66817.75414.28611.7429.8168.3347.1586.2225.4524.8194.2903.8433.4633.1362.8802.6312.4132.2212.0501.8991.7641.6431.5241.3361.2461.1140.9950.8500.6720.5620.5390.4450.3990.3750.3190.2750.2390.2110.1860.1660.1490.1340.1110.0950.0810.0690.0600.0480.0610.0720.0890.1030.1130.1250.1350.1470.1570.1670.1770.1890.1990.2110.2210.2310.2410.2520.2640.2740.2840.2940.3040.3140.3240.3370.3570.3670.3870.4070.4390.4900.5320.5420.5920.6230.6440.6940.7460.7980.8520.9040.9561.0081.0621.1641.2641.3641.4641.568434240383635343231302928272625242322140.050.060.080.100.120.130.140.150.160.180.200.220.230.250.270.300.320.350.370.400.450.500.550.601.801.902.002.102.202.302.402.500.0040.0060.0060.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.0100.0100.0100.0100.0100.0100.0100.0100.0200.0200.0300.0300.0300.0300.0300.0300.0300.03064.20046.56624.54615.88210.7169.0307.7166.6665.8174.5433.6452.9902.7272.2951.9881.5771.3801.1471.0230.8710.6850.5480.4680.3910.0420.0370.0330.0300.0270.0250.0230.021三层绝缘線規格附表〈八〉導體(Φmm)導體公差(mm)绝缘层完成外径mm绝缘层公差mm最大導體阻抗20℃(Ω/KM)概算重量(%)以上破坏电压(kv)对绞法直绞法0.08±0.0080.28±0.044355.000.1046630.09±0.0080.29±0.043346.000.15760.10±0.0080.30±0.042647.000.17940.11±0.0080.31±0.042153.000.19480.12±0.0080.32±0.041786.000.22060.13±0.0080.33±0.041505.000.23540.14±0.0080.34±0.041286.000.26020.15±0.0080.35±0.041111.000.28500.16