PET瓶胚质量控制标准书通用产品

通用产品标题PET瓶坯质量控制标准书—通用产品文件编号版号/状态生效日期批准/日期审核/日期编制/日期序号12序号123类别抽检方案抽检项目表不合格项目分类表名称PET瓶坯抽检方案表PET瓶坯工序抽检项目表4PET注塑瓶坯不合格项目分类表4PET结晶瓶坯不合格项目分类表5碳酸瓶坯标准PCO碳酸坯-18G5碳酸瓶坯标准PCO碳酸坯-19GPCO碳酸坯-21GPCO碳酸坯-24GPCO碳酸坯-26GPCO碳酸坯-28GPCO碳酸坯-42G1881碳酸坯-18G1881碳酸坯-23G1881碳酸坯-36G1881碳酸坯-46G3025水坯-14G6水瓶坯3025水坯-14.5G6水瓶坯3025水坯-16G3025水坯-18G3025水坯-19.5G编号版号/状态页码客户通用通用通用通用通用通用通用通用通用通用通用可乐可乐可乐可乐通用通用通用通用1页码12345C1C2C3C4C5C6C7C8C9C10C11W1W2W3W430253025水坯-20G3025水坯-21.5G3025水坯-22G3025水坯-25G3025水坯-26G3025水坯-29.5G3025水坯-34.5G38口径热灌装坯-24G38口径热灌装坯-28.5G38口径热灌装坯-29.5G通用通用通用通用通用通用通用通用编号版号/状态页码W6W7W8W9W10H1H2H3热灌装瓶坯通用W527PETPET瓶坯抽检方案表特殊检查水平最严重缺陷AQL:0.065严重缺陷AQL:0.65主要缺陷AQL:1.5次要缺陷AQL:6.5AcReAcReAcReAcReS3S3S3S3适用于规格尺寸、物理机械性能、热稳定性、化学性能和卫生性能。1201~32003200~1000010001~3500035001~150000150001~500000>500000特殊检查水平适用范围批量范围N样本数n一般检查水平一般检查水平最严重缺陷AQL:0.065严重缺陷AQL:0.65主要缺陷AQL:1.5次要缺陷AQL:6.5AcReAcReAcReAcRe批量范围N1201~32003200~1000010001~35000样本数n瓶坯工序结晶工序瓶坯工序结晶工序35001~1500002000134>500000500127814一般检查水平S1S1S1适用范围适用于外观项目。编号版号/状态页码8PET瓶坯工序抽检项目表检验项目查检查内容E,D,T,A,E,D,T,A,S,X,I(3mE,D,T,A,S,X,I(3m√√√√√√√√√√√√√√√√√√√√√√53、生产当班主机员或包装员自检发现问题，应立即进行调a.通过连续三次全检，筛选出乙醛含量最高的3个模腔供日常巡检；b.乙醛含量发现超出内控标准（可口可乐标准的80%），必须全检并通知生产和工程部门处理；c.每一个月再次全检，重新确定乙醛含量最高的3个瓶坯模腔。b.如在日常巡检中发现瓶坯粘度或粘度降超标，必须全检并通知生产和工程部门处理；c.每三个月再次全检，重新筛选出粘度降最高的3个瓶坯模腔。编号版号/状态页码41外观检查2345671.91.11.2底部穿孔或裂痕瓶口端面贯穿，瓶口外侧撞伤，缺口，崩口螺纹、锁环损坏或变形支撑环变形或损坏应力分布不符合应力图分布PET注塑瓶坯不合格项目分类表AQL：0.65AQL：0.65AQL：0.0650.12mm≤Emax->0.5mm1/3坯底横截面√√>0.30>0.30√AQLAQL：6.5AQL：1.50.08mm≤Emax->￠0.2mm>￠0.2mm>￠0.2mm>￠13.0mm>0.13mm>0.13mm>2.0mm>1.5mm<￠0.2mm<￠0.2mm<￠0.2mm<￠13.0mm>5mm编号版号/状态3Standard标准范围No.序号12底部穿孔或裂痕瓶口端面贯穿，瓶口外侧撞伤，缺口，崩口螺纹、锁环损坏或变形支撑环变形或损坏底部料口过长，拖尾AQL：0.065AQL：1.5AQL：1.5AQL：6.5AQL：0.650.08mm≤Emax-Emin<0.08mm≤Emax-Emin<>￠0.2mm>￠0.2mm>￠0.2mm>￠13.0mm>0.13mm>0.13mm>2.0mm>1.5mm√<￠0.2mm<￠0.2mm<￠0.2mm<￠13.0mm>5mm编号版号/状态编号版号/状态页码Item检测项目PCO碳酸坯-18GUnit单位通用3456789"Boredia."(at3.0mm)PPBandDiameter防盗环处直径LockingRingRadiusThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量mm/mm/mm27.30-27.56mm24.81-25.07mm24.81-25.07mm24.36-24.66mm9.50-9.90mm27.84-28.10mm4.55-4.85mm25.56-25.86mm0.52-0.64mm0.96-1.12ug/gMax.<=15ug/g(CSD/NCB)Max.<=15ug/g(CSD/NCB)dl/gMin.>=0.81dl/g(CSD)Min.>=0.81dl/g%Max.<=4%Max.<=4%台州爱普拉斯包装有限公司台州爱普拉斯包装有限公司编号作业指导书版号/状态PCO碳酸坯-19GStandardItemUnit标准范围检测项目单位通用内控外观mm21.66-21.82No.序号123456"T"螺纹顶径12"H"全螺纹结束位置15PPBandClearance防盗环处间距mm4.55-4.8516PPBandDiameter防盗环处直径mm25.56-25.8617LockingRingRadiusmm/19ThreadTipWidth螺纹顶端宽度mm0.96-1.1220ThreadProjection螺纹高度mm>1.32>1.3221ThreadPitchmm/22ThreadAngle螺纹角度WallThicknessConcentricity*WallThicknessConcentricity*26Warpage*翘曲度mmMax.≤0.5~0.75Max.≤0.5~0.75GroundAcetaldehyde粉碎法乙醛含量28ug/gMax.<=15ug/g(CSD/NCB)GroundAcetaldehyde粉碎法乙醛含量29I.V.特性粘度dl/gMin.>=0.81dl/g(CSD)Min.>=0.81dl/g(CSD)30I.V.Drop特性粘度降%Max.<=4%Max.<=4%台州爱普拉斯包装有限公司台州爱普拉斯包装有限公司编号作业指导书版号/状态PCO碳酸坯-21GStandardItemUnit标准范围检测项目单位通用内控外观"Boredia."(at1.0mm)"Boredia."(at3.0mm)mm21.61-21.87mm27.30-27.56mm24.81-25.07mm24.81-25.07mm24.36-24.66No.序号123456789PPBandDiameter防盗环处直径LockingRingRadiusThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量mm9.50-9.90mm27.84-28.10mm4.55-4.85mm25.56-25.86mm0.52-0.64mm0.96-1.12mmMax.≤0.5~0.75Max.≤0.5~0.75ug/gMax.<=15ug/g(CSD/NCB)Max.<=15ug/g(CSD/NCB)dl/gMin.>=0.81dl/g(CSD)Min.>=0.81dl/g%Max.<=4%Max.<=4%PCO碳酸坯-24GStandard标准范围检测项目通用外观查看《PET瓶坯不合格mm21.64-21.84mm/21.64-21.8421.64-21.84mm27.33-27.53mm24.84-25.04mm24.41-24.61mm24.41-24.61mm9.50-9.90mm27.87-28.07mm4.55-4.85No.序号123456789编号版号/状态页码Unit单位ItemPPBandDiameter防盗环处直径LockingRingRadiusThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量g%//Max.≤0.5~0.75Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)Max.<=4%////Max.≤0.5~0.75Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)Max.<=4%编号版号/状态页码编号版号/状态页码PCO碳酸坯-26GItem检测项目Unit单位Item检测项目Unit单位Standard标准范围序号通用1234567123456789PPBandDiameter防盗环处直径LockingRingRadiusThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量/Max.≤0.5~0.75Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)Max.<=4%///Max.≤0.5~0.75Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)Max.<=4%g%编号版号/状态编号版号/状态页码PCO碳酸坯-28GItem检测项目Unit单位Item检测项目Unit单位Standard标准范围序号通用12345123456789mm21.64-21.8421.6mm21.64-21.8421.6mm21.64-21.8421.6mm27.33-27.5327.3mm24.84-25.0424.8mm24.41-24.6124.4mm24.41-24.6124.4mm9.50-9.909.50mm27.84-28.1027.8mm4.55-4.854.55-4.mm25.56-25.8625.5mm0.52-0.640.5mm0.96-1.120.9"Boredia."(at3.0mm)PPBandDiameter防盗环处直径LockingRingRadiusThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翘曲度mmMax.≤0.5~0.75Max.≤0.5~0.75Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量ug/gMax.<=15ug/g(CSD/NCB)Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)I.V.Drop特性粘度降%Max.<=4%Max.<=4%编号版号/状态编号版号/状态页码PCO碳酸坯-42GItem检测项目Unit单位Item检测项目Unit单位Standard标准范围序号通用12345123456789mm21.66-21.8221.6mm21.66-21.8221.6mm21.66-21.8221.6mm27.33-27.5327.3mm24.84-25.0424.8mm24.41-24.6124.4mm24.36-24.6624.3mm9.50-9.909mm27.84-28.1027.8mm4.55-4.854.5mm25.56-25.8625.5mm0.52-0.64mm0.96-1.12ug/gMax.<=15ug/g(CSD/NCB)Max.<=15ug/g(CSD/NCB)dl/gMin.>=0.81dl/g(CSD)Min.>=0.81dl/g(CSD)%Max.<=4%Max.<=4%"Boredia."(at3.0mm)PPBandDiameter防盗环处直径LockingRingRadiusThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量I.V.Drop特性粘度降//1881碳酸坯-18GNo.ItemUnit序号检测项目单位18PPBandDiameter防盗环处直径B120LockingRingRadiusmm21SealRadius瓶口外圆弧度22ThreadTipWidth螺纹顶端宽23ThreadProjection螺纹高24ThreadPitch26FinishHeight瓶口高度mm27SupportRingDiameter支承环直径mm29WallThicknessConcentricity*壁厚差(同心度)mm30Warpage*翘曲度32GroundAcetaldehyde粉碎法乙醛含量ug/g编号版号/状态页码Standard标准范围通用///Max.=25.07/>1.47/1881碳酸坯-23GNo.ItemUnit序号检测项目单位"H"瓶口至支承环内切点位置LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度24ThreadPitchThreadAngle螺纹角度FinishHeight瓶口高度SupportRingDiameter支承环直径29WallThicknessConcentricity*壁厚差(同心度)mm30Warpage*翘曲度32GroundAcetaldehyde粉碎法乙醛含量ug/g编号版号/状态页码Standard标准范围通用///Max.=25.07/>1.47/编号版号/状态页码编号编号版号/状态页码No.序号123456789Item检测项目Ovality椭圆度（at1.0mm）"H"瓶口至支承环内切点位置LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度SupportRingDiameter支承环直径WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量1881碳酸坯-36GUnit单位g%Standard标准范围通用///Max.=25.07/>1.47/碳酸坯-46GStandardUnit单位标准范围通用Item检测项目No.序号1881123/45/6Ovality椭圆度（at1.0mm）789/Max.=25.07"H"瓶口至支承环内切点位置LockingRingRadius/SealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度>1.47/ThreadAngle螺纹角度FinishHeight瓶口高度SupportRingDiameter支承环直径WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量gGroundAcetaldehyde粉碎法乙醛含量%3025水坯-14GStandardItem检测项目标准范围通用/编号版号/状态页码No.序号1234Unit单位W15678/9//PPBandDiameter防盗环处直径LockingRingRadius/SealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度/ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量gGroundAcetaldehyde粉碎法乙醛含量Max.<=12ug/g(Water),Avg.<=8ug/g(Water)/%/3025水坯-14.5GStandard标准范围通用//No.序号12345678编号版号/状态页码Item检测项目Unit单位W29//3PPBandDiameter防盗环处直径LockingRingRadius/SealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度/ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量gGroundAcetaldehyde粉碎法乙醛含量Max.<=12ug/g(Water),Avg.<=8ug/g(Water)/%/3025水坯-16GStandardItem检测项目标准范围通用////3No.序号123456789编号版号/状态页码Unit单位W3PPBandDiameter防盗环处直径LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量ug/gMax.<=12ug/g(Water),Avg.<=8ug/g(Water)编号版号/状态页码编号版号/状态页码W4W43025水坯-18GStandardNo.序号No.序号123456789Unit单位标准范围通用////3检测项目PPBandDiameter防盗环处直径LockingRingRadius/SealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度/ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量gGroundAcetaldehyde粉碎法乙醛含量Max.<=12ug/g(Water),Avg.<=8ug/g(Water)/%/编号版号/状态页码编号版号/状态页码W5W53025水坯-20GStandardNo.序号No.序号123456789Unit单位标准范围通用/////检测项目PPBandDiameter防盗环处直径LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度2121ThreadPitch23FinishHeight瓶口高度25WallThicknessConcentricity*壁厚差(同心度)mm≤0.1326Warpage*翘曲度mm28GroundAcetaldehyde粉碎法乙醛含量ug/gMax.<=12ug/g(Water),Avg.<=8ug/g(Water)31瓶坯长度编号版号/状态编号版号/状态页码W6W63025水坯-22GStandardNo.序号No.序号123456789Unit单位标准范围通用//////检测项目PPBandDiameter防盗环处直径LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度2525WallThicknessConcentricity*壁厚差(同心度)mm≤0.1326Warpage*翘曲度mm28GroundAcetaldehyde粉碎法乙醛含量ug/gMax.<=12ug/g(Water),Avg.<=8ug/g(Water)31瓶坯长度编号版号/状态编号版号/状态页码W7W73025水坯-25GStandardNo.序号No.序号123456789Unit单位标准范围通用//////Max.<=12ug/g(Water),Avg.<=8ug/g(Water)检测项目gPPBandDiameter防盗环处直径LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量编号版号/状态编号版号/状态页码W8W83025水坯-26GStandardNo.序号No.序号123456789Unit单位标准范围通用//////Max.<=12ug/g(Water),Avg.<=8ug/g(Water)//检测项目g%PPBandDiameter防盗环处直径SealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量编号版号/状态编号版号/状态页码W9W93025水坯-29.5GStandardNo.序号No.序号123456789Unit单位g%标准范围通用//////Max.<=12ug/g(Water),Avg.<=8ug/g(Water)//检测项目PPBandDiameter防盗环处直径LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量3025水坯-34.5G编号版号/状态页码W10No.序号123456789Item检测项目PPBandDiameter防盗环处直径LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量Unit单位g%Standard标准范围通用////3//Max.<=12ug/g(Water),Avg.<=8ug/g(Water)//编号版号/状态页码No.序号123456789Item检测项目PPBandDiameter防盗环处直径LockingRingRadiusSealRadius瓶口外圆弧度ThreadTipWidth螺纹顶端宽度ThreadProjection螺纹高度ThreadAngle螺纹角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翘曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量I.V.Drop特性粘度降38口径热灌装坯-24GUnit单位g%Standard标准范围通用///////////////Max.<=15ug/g(CSD/NCB)//38口径热灌装坯-28.5GStandard标准范围检测项目通用编号版号/状态页码No.序号Unit单位Item16PPBandDiameter防盗环处直径mm/17LockingRingRadiusmm/19ThreadTipWidth螺纹顶端宽度mm/20ThreadProjection螺纹高度mm/