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Top-Down
DesignToolsManaging
Complex
AssembliesVictor
RemmersHolland
Engineering
Consultants
BVTips
&TechniquesTop-Down
Design
Philosophy2©
2006
PTCTraditional
Design
Approach“Bottom-Up
Design”Design
of
individual
components
independent
of
the
assemblyManual
approach
to
ensure
that
components
fit
properly
and
meet
the
designcriteriaComponents
and
those
placed
in
sub-assemblies
are
brought
together
todevelop
the
top-levelassemblyErrors
are
manually
identified
and
modifications
to
each
component
are
madetomake
the
adjustment.
As
assembly
grows,
detecting
these
inconsistencies
andcorrecting
them
can
consume
a
considerable
amount
of
timeTop
LevelAssemblyComponentDesign3©
2006
PTCComponentDesignComponentDesignPossible
example
Bottom
Up?Mate4©
2006
PTCTop-Down
DesignPhilosophy“Top-Down
Design”Method
of
placing
critical
information
in
a
high-level
locationCommunicating
that
information
to
the
lower
levels
of
the
productstructureCapturing
the
overall
design
information
in
one
centralized
locationDesignInformationComponentComponentComponent5©
2006
PTCA
more
integrated
approach….6©
2006
PTCTop
Down
Design
Stages
– It
is
a
concept.6-Stage
ProcessConceptual
Engineering
PhaseLayouts
and
Engineering
NotebookPreliminary
Product
Structure
PhasePro/INTRALINK,
Model
TreeCapturing
Design
Intent
PhaseSkeleton
ModelsManage
Interdependencies
PhaseReference
Viewer
&
Reference
GraphCommunication
of
Design
Intent
PhaseCopy
Geoms,
Publish
Geoms
&
ShrinkwrapPopulation
of
the
Assembly
PhaseAutomatic
Component
Constraints
&
Component
Interfaces7©
2006
PTCThe
Bobcat
example8©
2006
PTCConceptual
Engineering
PhaseLayouts
and
Engineering
NotebookUnderstand
Existing
SituationHigh-level
RequirementsSpace
AllocationDefine
New
Space
and
Motion2DSketches3DModelsRapid
Iteration
&
ConvergenceAnimationsCapture
Key
Design
IntentParametersNotesSpreadsheetsProprietary
DataStage
19©
2006
PTCPreliminary
Product
Structure
PhasePro/INTRALINK,
Model
TreeQuickly
define
product
hierarchyBefore
any
of
the
components’
geometry
is
definedIntuitive,
automatic
mapping
to
“start
models”Templates
ensure
all
designs
share
the
necessary
commonelements
such
as
layers,
views
&
parametersFoundation
for
efficient
task
distributionAssembly
Population
EnvironmentsPro/E
menus
and
Model
Tree
pop-up
menusPro/INTRALINK
and
PDMLinkComponent
Creation
MethodsEmpty
Components;
Copy
from
start
modelsAutomatic
assembly
of
default
datumsUnplaced,
Partially-
&
Over-Constrained
ComponentsStage
210©
2006
PTCCapturing
Design
Intent
PhaseSkeleton
ModelsWhat
needs
to
happen?Capture
conceptual
design
parameters
within
the
contextof
theassemblyCapture
&
control
critical
object
interfaces
in
a
single,convenient
locationHow? Skeleton
Models…Centralized
pathway
for
communicationFacilitate
task
distributionPromote
well-organized
design
environmentsEnable
faster,
more
efficient
propagation
of
changeSpecial
Treatment
in
BOMs,
Simplified
Reps,
Drawings,Model
Tree
&
Mass
Property
CalculationsUniquely
supported
Scope
Control
SettingStage
311©
2006
PTCManage
Interdependencies
PhaseReference
Viewer
&
Reference
GraphTools
to
Manage
ReferencesExternal
Reference
ControlEnsures
Top-Down
Designmethodology
is
followedIncorporate
design
management
rulesdirectly
into
the
designEnsures
proper
design
reusePro/INTRALINKModelTreeGlobal
Reference
ViewerReference
GraphStage
412©
2006
PTCCommunication
of
Design
Intent
PhasePublish
Geoms,
Copy
Geoms
&
InheritancePublish
Geometry
FeaturesProvides
ability
to
pre-determine
the
geometry
to
be
referenced
by
a
CopyGeometry
featureAllows
designers
to
define
their
interfaces
to
the
rest
of
the
designCopy
Geometry
FeaturesAllows
copying
of
all
types
of
geometrySurfaces,
edges,
curves,
datums,
quilts,
copy/publish
geometryRetains
copied
geometry
name
and
layer
settingsDependency
on
parent
geometry
can
be
toggledCan
be“Externalized”External
Copy
GeometryBuild
relationships
on
external
models
independent
of
an
assemblyUseful
for
coordinate
system
assembly
practicesInheritance
–
Inherit
model
geometry
for
one-way
associativityShrinkwrap
(included
in
Foundation
Advantage
Package)Stage
513©
2006
PTCPopulation
of
the
Assembly
PhaseAutomatic
Component
Constraints
&
Component
InterfacesWhat
tools
are
available
for
populatingtheassembly?Assembly
ToolsDrag
&
Drop
PlacementComponent
InterfacesComponent
CreationWithin
the
context
of
the
assemblyMirror
Parts
orSubassembliesStage
614©
2006
PTCHow
does
Top
Down
Design
relate
to
company
goals?15©
2006
PTCFour
Goals
from
Upper
ManagementCycle
Time
Reduction.Increase
User
Satisfaction
with
Software.Margin
Increase.Cost
Reduction.Whyshouldyouuseit?16©
2006
PTCBenefits:ReduceddesigntimeReducederrors(rightthefirsttime)IncreasedqualityBetterprojectmanagementvisibilityConcurrentengineeringConfidenceintop-levelregenerationKnowledgeofhowmodulesinterfaceTop-levelchangecontrolExample:todesignanalternator...CompleteTop-LevelAssembly540MBAllSkeletonModelsinTop-LevelAssembly70MBWhatinformationshouldadesignerneedtoworkwithmosttimes?NeighboringSu众bassemblies320MBSubassembly,withSkeletonModelcontainingallrequiredinformation~20MB17©
2006
PTCWhatdoesanexamplelooklike?ThreePhasesPro/INTRALINKPro/CONCEPTISDXPro/ENGINEERPro/NOTEBOOKCONCEPTUALDESIGNCAP待T删URE葱D榨ES诉IG嘴NC隆R霉I找TER如IA靠18©
2006
PTCDET免AI毁LE蓄DD半钢ES滋IGN通ProductDefinition19©
2006
PTCProductDefinition:EngineeringLayoutWhatitis:FirstthingdoneindesigncycleUsedtoevaluatekeyinterfacepointsUsedtoevaluatekeycomponentsofprojectWhatitisNot:ThreedimensionalsolidsFullydetailed20©
2006
PTCAdvantagesofUsingaLayout21©
2006
PTCDocumentdesigninformationinonecentralizedlocationDocumentdesigninformationbeforecreatingsolidmodelsInvestigatedesignoptionswithoutinvolvingtheentireassemblyEasilymakedesignchangesbecauseallofthedesigninformationiscontainedinonelocation#2ProductDefinition:AssemblyStructureWhatitis:VirtualAssembly/BOMUsedtoorganizeassembly&assigningofdesigntasksUsedtoinputnon-geometricaldataup-frontWhatitisNot:ThreedimensionalsolidsFullydetailedFullyconstrained22©
2006
PTCAdvantagesofDefiningPreliminaryProductStructureDefiningtheproductstructurepriortodefininggeometrycanassistyouinorganizingtheassemblyintoman匹ageabletasksthatcanbeassignedtodesignteamsorindividualdesigners.Associatespecificlibraryparts(thataretobeusedont树heproject)withtheassemblyatthestartofthedesign,preventingconfusionlater.23©
2006
PTCAdvantagesofDefiningPreliminaryProductStructureCont…SubmittheassemblytoPro/INTRALINKorPDMLinkandassignmodelstotheappropriatevaultsorfolders.Individualdesignerscanfocusonspecificdesigntasksinsteadofonhowtheirdesignisgoingtofitintotheov盲erallstructure.Inputnon-geometricalinformationsuchasthepartnumb类er壳,d投玻esi螺gn眯er觉’s脆n拖a擦me,转e伴tc健.,敌a惰ta殖v偿e馒ry贪娃ear忠ly丧s迟ta遮ge爸.24©
2006
PTC#3ProductDefinition:SkeletonsWhatitis:Zero-massgeometryExactlocationdetailMinimizedgeometricdetailWhatitisNot:ThreedimensionalsolidsFullydetailed25©
2006
PTCAndDefinitelyNotThis!!26©
2006
PTCAdvantagesofUsingSkeletons27©
2006
PTCProvidesacentralizedlocationfordesigndataSimplifiesassemblycreation/visualizationAidsinassemblingmechanismsMinimizesunwantedparent-childrelationshipsAllowsyoutoassemblecomponentsinanyorderControlspropagationofexternalreferencesCentralsourceforinformation28©
2006
PTCBenefitsofCommunicatingInformationFromaCentralSourceTaskdistributionConcurrentModelingManagingExternalReferencesToolsDeclarationPublishGeometryCopyGeometryHierarchyTop_level.asmTop_level_skeleton.prtSub_assy_1.asmSub_assy_1_skeleton.prtSub_assy_2.asmSub_assy_2_skeleton.prt29©
2006
PTC3DDesign…Finally!30©
2006
PTC
Thefoundationisset…buttopologicallymodifiable…it’stimefor3D.
WithReferenceControlManager,youaresafetocreateyourpartsdirectlyintheassembly.MoreThanMeetsTheEye!31©
2006
PTCInterchangeability:FamilyofTablesInterchangeAssemblyLayoutDeclarationsPowerofTop-DownDesign32©
2006
PTCToAchieveAdvancedAutomation,considerusing:RelationsPro/ProgramMiscellaneousTips33©
2006
PTCSeparatePartVersusAssemblyforSkeletonFeaturesAvoidconstructingassembly-levelskeletonfeaturessincethesystemrequiresthatyouperformalleditsofthesefeaturesinAssemblymode.Thecomponentscanbecomeanobstructionanddegradeperformance.Furthermore,youcannoteasilyreuseskeletonfeaturesattheassemblylevelinothersubassemblies.Byusingaseparatepartfile,youcaneditthefeatureinPartModeandreassembleitintomanydifferentassemblies.GeometryFeaturesPlaceallstaticinformationinaskeletonasearlyaspossibleandplacealldynamicinformationlaterinthedesignprocesscycle.MiscellaneousTips34©
2006
PTCDatumsforSkeletonModelsConsiderrenamingskeletondatumsto“sk_”VisualizationUsesimplifiedrepsandtransparencyprolificallytomakeviewingeasierUse“displaystates”tohighlightdifferentitemsatdifferenttimesUsesurfacestoclarifymeaningofcenterlines&axesConceptualizationDon’tbeafraidtousesimplehandsketchesbeforedelvingintocomplexsituations…it’sNOTillegalPro/EWildfireEnhancementsHigh-performanceAssemblyModelingLightweightComponentsRepresentcommoncomponentswithlightweightgraphicsforoptimumdisplayspeedAccuratemasspropertiesandBOMsCustomizablesymbolicrepresentationsFlexibleComponentsRepresentmultiplestatesofasinglecomponentinanassemblyAddressescriticalneedforconsistencybetweenBOMandassemblymodelIntelligentRegenerationAssemblyregenerationisupto80%Faster!35©
2006
PTCHighlightsofTop-DownDesignCaptureknowledge,ordesignintent,allowingyoutoconcentrateonsignificantissuesbymakingthesoftwareperformtedious,repetitivecalculations.Enabletheframeworkforinterchangeabilityofcomponentsallowingforhigh-velocityproductdevelopmentbysupportingrapiditerationsofproductvariations.36©
2006
PTCNewinAdvan
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