罗宾斯TBM操作手册

Operationmanual操作手册Operation操作Beforeattemptingtooperatethismachine,theoperatorshouldbethoroughlyfamiliarwiththemachinesystems,thefunctionsofthevariousactuators,thecontrolsandmonitoringdevices,andthesafetyinstructions.AllwarningsintheSafetyConsiderationssection,atthebeginningofthemanual,aswellasanyinthissection,shouldbestrictlyadheredto.在预备操作机械之前，主司机应该完全的熟悉机械的各个系统，不同驱动系统的功能，操纵，监控装置和平安指示。手册中各个章节所有平安警告都要严格的执行。Section1,Description,containsinformationonthevariousassembliesandsystemsthatmakeupthecompletemachine.Theoperatorshouldrefertothissectionforadditionalinformationonanytopicsthatareunfamiliar,aswellastotherelevantschematicsanddrawingsinSections4through20.第1部份，描述，包括了组成机械的不同总成和系统的信息。主司机缘到不熟悉的内容，应参考该部份内容和相关的图表，图纸以获取额外的信息。Assembly,TransportandCheckout组装，运输和检测Themethodsusedforassemblingthemachine,movingittothestartingpointofthetunnel,andpreparingastartingchamberwilldependontheconfigurationofthesiteandtheequipmentavailable.DrawingD113481,showstheweightsanddimensionsofthemajorassembliesandisincludedinSection4asaguideforassemblingthemachineandmovingitintothestartingchamber.Beforebeginningtoborethetunnel,themachineshouldbeinspectedandallsystemstested.组装机械，移动机械到隧道起点和预备启动室的方式取决于组装现场的外形和可用的设备。图纸D113481,显示了要紧总成的重量和尺寸，包括在第4部份中作为上述作业的指导。机械在开始掘进之前要进行检测，各个系统要进行调试。ControlsandIndicators操纵和指示器MostTBMfunctions,andsomebackupdecksfunctions,aremonitoredandcontrolledattheOperatorConsolelocatedintheOperatorCabin.TheelectricalcontrolsystemforthisTBMusesaProgrammableLogicController(PLC).APLCisanindustrialcomputerwellsuitedtoservicealargenumberofinputsandoutputs.tbm绝大部份的功能和后配套的一些功能都由位于主控室的主司机操纵台监视和操纵。TBM的电气操纵系统利用的是可编程逻辑操纵器（PLC）,PLC确实是一台适合于处置大量输入和输出信息的工业电脑。Inputsconsistofoperator-activatedswitches,pressureswitches,limitswitches,levelswitches,temperatureswitches,pressuretransducers,andpositiontransducers.Outputsconsistofsolenoidvalves,indicatorlamps,relays,motorstarters,meters,andalarmhorns.输入信息包括了主司机操作开关，压力开关，限位开关，液位开关，温度开关，压力传感器和位置传感器。输出开关包括了电磁阀，指示灯，继电器，电机启动器，各类仪表和警报喇叭。ThePLCislocatedintheOperatorCabininanenclosurecalledthePLCCabinet.ThePLCconsistsofanumberofelectronicmodulespluggedintotworacks.Thesemodulesincludepowersupplies,theCPU,inputandoutputcards,andcommunicationcards.InordertogreatlyreducetheamountofwiringtoinputandoutputslocatedindispersedareasoftheTBMandbackupdecks,thereareanumberofremoteI/Omodules.PLC位于主控室的PLC柜中。PLC由插在两排托架上的一些电子模块组成。这些模块包括电源供给，CPU，输入，输出卡和通信卡。为了大大减少TBM分散区域和后配套的布线量，设置了一些远程的I/O模块。Thesemoduleslocallyserviceinputsandoutputs,andcommunicatewiththePLCviaahighspeedcablenetwork.Thus,twotwistedpairsofwiresofthecablenetworkreplacehundredsofwiresthatwouldnormallybeneededtobringsignalsfrominputandoutputdevicestothePLC.RemoteI/OmodulesarelocatedintheHydraulicPowerUnitCabinet,theMainElectricalCabinet,andthetwoVFDcabinets.这些模块当场处置一些输入和输出，并通太高速有线网路与PLC联系。因此，如此的有线网路取代了成百上千用于传输输入输出装置的信号到PLC的线。ThePLCrunsaprogramwrittenspecificallyforthisTBM.TheprogramiswritteninalanguageknownasLadderLogic.Thisprogramisdesignedtoexaminetheinputsandthenmakeadecisionastowhichoutputsaretobeactivated.Forinstance,theoperatormaypressthebuttontostartapump.ThePLCwillseethatthisbuttonhasbeenpressed.PLC运行专门为TBM编写的程序。该程序用梯形逻辑语言编写。该程序检测输入信息然后做出判定激活哪个输出。例如，主司机可能按下按钮启动泵。PLC会检测到该按钮被按下。otherinputstoseeifitisoktostartthepump.Thesechecksareknownas“interlocks”andmayconsistofexaminingthatthecircuitbreakerisnottripped,thatthemotoroverloadrelayisnottripped,andthatthereissufficienthydraulicoilinthereservoir.OnlyifalloftheseinterlocksaresatisfiedwillthePLCenergizethepumpmotorstarter.但是，在PLC命令泵电机启动器通电之前，会第一检测一些其他的输入信息去判定是不是能够启动泵。这些检测称为“互联锁”，可能包括断路器是不是跳闸，电机超载继电器是不是跳闸，和在油箱里面是不是有足够的油。只有这些互联锁全数知足,PLC才会给泵电机启动器通电。3-1OperatorControlPanel(QuickPanel)主司机操纵面板(快速面板)LocatedintheOperatorConsoleisavideodisplayunitknownbyitsbrandnameasthe“QuickPanel”.TheQuickPanelisoftenmistakenlythoughtofastheprimarycontrolleroftheTBM.Inreality,theQuickPanelissimplyanotherI/OdeviceasfarasthePLCisconcerned.TheQuickPaneldisplaysanumberofbuttonsonanumberofscreens.Theoperatorcantouchabuttontorequestthatagivenmachineoperationtakeplace.该面板位于主司机操纵台，是视频显示装置，其商标名为“快速面板”。快速面板常常为错误的以为是TBM要紧的操纵器，而事实上关于PLC而言，它仅仅是另一个简单的I/O装置。快速面板在一些屏幕上显示一些按钮，主司机触碰按钮发出相关的指令。Thebuttonschangecoloranddisplayoperationalstatusasvariousmachineoperationstakeplace.TheQuickPanelalsodisplaysusefulinformationconcerningthemachineoperation.Thesedisplaysincludeammeters,strokeposition,advancerate,andstatusindications.Duetothelargenumberofoperationsanddisplaysrequiredandthelimitedamountofareaonthevideodisplay,theQuickPanelisstructuredinanumberofdifferentpages.当操作指令实现时，按钮会改变颜色显示运行状态。该面板也会显示关于机械操作有效的信息，包括电流表，油缸行程，推动速度和状态指示。由于要在有限的区域显示大量的信息，快速面板可分多页面显示。Theoperatorcaneasilyjumpfrompagetopagewiththepressofabutton.Thepagesarelogicallyarrangedtoeachshowadifferentareaofmachinecontrol.ThefollowingsectionsofthisdocumentconsidereachpageoftheQuickPanel.主司性能够轻松的进行页面跳转。不同的页面可显示机械不同区域的操纵。以下部份将介绍快速面板的不同页面。NOTE:注意：Thereisoneveryimportantsafetyinterlocksystemthatmustbeclearedbeforeanymachineoperationscanbeperformed.ThisistheE-stopinterlocksystem.AnyE-stopbuttonthatisactivatedontheTBMwillbothelectronicallydisablethePLCandwillmechanicallydropoutalloftherelaysthatsupplypowertotheoutputs.TocleartheE-stopinterlocksystem,firstconfirmthatalloftheE-stopbuttonsonthemachineareinthenormalrunposition.Thenpressthe“Reset”button.在操作机械之前，需要检查一个超级重要的平安互联锁系统。这确实是紧急停止互联锁系统。在TBM上任何的紧急停止激活时，不仅PLC电气操纵失效，而且所有给输出供电的继电器会跳闸。要解除紧急停止互联锁系统，第一要确认所有紧急停止开关在正常位，然后按“复位”按钮。3-2QuickPanelPages快速面板页面Eachoftheoperationalscreenpagesisshownanddescribedbelow.Theinterlockandstatuspagesprovideinformationonlyandarenotdesignedtoaccommodateoperatorinput.各个屏幕页面显示如下。互联锁和状态页面只提供信息，不支持主司机输入。Rurp^lWM»rSupp-crl:CflnwrynrTmRwSiOpIMflE^tjraifle兮y^nniDATWKPIPT创\_：III蛉U>■M■I”jiJ£fJULrjj”kjjJ*JAJrit7itMr^DOAVHH理寂心治二恋工出津心略価如號；朕収曲MiVjriru'vYAWmU-££耳冰Rurp^lWM»rSupp-crl:CflnwrynrTmRwSiOpIMflE^tjraifle兮y^nniDATWKPIPT创\_：III蛉U>■M■I”jiJ£fJULrjj”kjjJ*JAJrit7itMr^DOAVHH理寂心治二恋工出津心略価如號；朕収曲MiVjriru'vYAWmU-££耳冰x曲36:血翼朝卫盗由边*隙狀注沖才MtaanUrgLubcXPilWHnI'IltlFFillEr<|Frfol-IHiri刖VWLil)6lRdiLii-ii-|HwdM»t«r:Ik■■.'■I'-HVO£LUBEGftOIJPSTARTCHDHiiRF^lPMKrtRftULC占CH匕・1K仙nWrfirLdgeIWtXWTfKfjrdMmiBsvsrEMMB^LWH.5STAHIGir禅茁HowjBiJaim1|■i.-t'J：'L-1 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1_：工11、「||piI-iiiii-STOPsiartSTC5F-TTEMCONVEYORSCRUOBERFAN应UNetnmsRwiAoTh&RobbmsCompanyFigure2.1QuickPandBoringPage快速面板掘进页面QuickPanelBoringTemplates快速面板掘进模块TheoperatorusuallyselectsthispagewhentheTBMisboring.Itdisplaysusefulinformationrelatedtotheboringoperation.主司机通常在机械掘进的时候选择那个页面。上面显示和掘进相关的有效信息。ResetTemplateThistemplatewilldisplay“Ready”providedtheE-stopinterlocksareclear,theOperatorConsolekeyisinsertedandturnedtotheONposition.WhenResetispressed,thebuttonwillturngreenandindicate“ConsoleEnabled”.复位模块当紧急停止互联锁解除以后，该页面将显示“预备就绪”，主司机插入操纵台钥匙，转到启动位置。当按下复位按钮时，按钮变成绿色并指示“操纵台激活”Siren警报器Theoperatorsoundsthesirenfromthistemplate.主司机通过该模块可听到警报器报警Hydraulic/LubeGroupStart液压/润滑组启动ThistemplatebuttonwillconvenientlystartandstopallofthehydraulicandlubemotorsM8&M9andlubepumpmotorM10,inatimedsequence.该模块可快捷的按必然顺序启动和停止液压和润滑电机M8,M9和润滑泵电机M10.Interlocks:allindividualinterlocksforM8,M9,andM10mustbeclear.互联锁：M8,M9和M10的所有互联锁都要解除。TBMConveyorTBM皮带机ThistemplatedisplaystheTBMconveyorstatus.Operatorcanstart,andstoptheTBMconveyor.Sirenautomaticallysoundsfor10secondsbeforeconveyorstarts.该模块显示TBM皮带机状态。主司机可通过此模块启动和停止TBM皮带机。报警器在皮带机启动前自动响10秒。Interlocks:TransferconveyorandBridgeconveyormustberunningbeforeTBMconveyorcanstart.互联锁：在TBM皮带机启动之前，传送皮带机和桥架皮带机要先启动。RunCutterhead转动刀盘Normalcutterheadcanbestartedfromthistemplatewhenbuttonindicates“RunReady”.当按钮指示“转动预备就绪”时，刀盘旋转可通过该模块启动。CutterheadWaterSpray刀盘喷水TheoperatorcanselectAutomaticorManualoperationofthecutterheadwaterspray.主司性能够选择自动或手动模式进行刀盘喷水WheninAuto,thespraywilloperatewhentheTBMisboring.InManual,theoperatorcanchosetooperatethewatersprayatanytime,evenwhenthecutterheadisnotturning.在自动模式，在TBM掘进时自动开始喷水。在手动模式，主司性能够选择在任何时候进行刀盘喷水，乃至在刀盘停止旋转时。SealFlush密封冲洗Watercomesautomaticallywhenthecutterheadisturning,pressingtheincreaseordecreasebuttonontheWaterPagewillincreasedordecreasedthetimerby1second,setdefaultis5secondsON55secondsOFF,theoperatorcanadjusttheONtimefrom1to59seconds.在刀盘旋转时，水会自动开始冲洗密封，主司性能够在水页面按增加或减少按钮，按时器每次能够增加或减少1秒，默许设置为1分钟5秒开启55秒关闭，主司性能够调整开启时刻从1秒到59秒。ScrubberFan除尘风机Startandstopthescrubber.Thescrubbercanberunevenwhentheconsoleisnotenabled.开启和停止除尘器。除尘器乃至能够在操纵台未激活时仍然工作。Hydraulic,Lube,BridgeandTransferMotorAmpsDisplay液压，润滑，桥架和传送皮带机电机电流显示TwobarammetersindicatetheM8andM9hydraulicpumpmotoramps.Eachmotorhaveafullloadampratingof124A.LubemotorM10haveafullloadampratingof55A.BridgeandTransferconveyormotorsM20andM21haveafullloadampratingof96A两个棒式安培表显示M8,M9液压泵电机安培读数。每一个电机的满负荷额定电流为124A,润滑电机M10满负荷额定电流为55A。桥架和传送皮带机电机M20,M21满负荷额定电流为96A。StrokeDisplay行程显示AbarmeterandnumericdisplayindicatethestrokepositionoftheTBMinmillimeters.一个棒式和数字显示器指示TBM的行程位置，精准到毫米。AverageMotorCHDAmpsDisplay刀盘电机平均电流显示Abarammeterandnumericdisplayindicatetheaverageper-motorampsforthecutterheadmotors.Eachmotorhaveafullloadampratingof360A.一个棒式和数字显示器指示每一个刀盘电机的平均电流。每一个电机满负荷额定电流为360A。SideSupportsDisplay边支撑显示Twobarmetersandnumericdisplaysindicatethepositionoftheleft-handandright-handsidesupportsinmeters.两个棒式和数字显示器指示左手和右手边支撑的位置，精准到米。

CUTTERHIEADSPEEDSETACT『啊厂聞逵伽匸他伽白毎1蛇<lR£±MreErroiCri^rMPEKtshdMotorTaper虢Lite：LW3ILdli&rnw诩DL加FTDinliPTwkllfmaltDHfiBrske抽In骚taiq>0訥（^dmgi■ylM-'DCiYfHH 弓S却瓯盘力X礦必:吠哎坤刼妙防蛙嵌亦:讪CUTTERHIEADSPEEDSETACT『啊厂聞逵伽匸他伽白毎1蛇<lR£±MreErroiCri^rMPEKtshdMotorTaper虢Lite：LW3ILdli&rnw诩DL加FTDinliPTwkllfmaltDHfiBrske抽In骚taiq>0訥（^dmgi■ylM-'DCiYfHH 弓S却瓯盘力X礦必:吠哎坤刼妙防蛙嵌亦:讪时M/DDf¥FHHMI4ES詔毬谢磧席般心讣沖》轴;<・总冷LtiLKFILUTJCUTTERHE/DRIVEroniww£E0$鼠$ts.$CHRUNIVFDFAULTSTSSTASIE^pinn□HDKULIKMTEH-«GX5WDTEfti匚RmmiIruiT6MC：i.hiwvi.r4l$|MW0IBrMgo□nwsMiratSjmixJTiraffi^erfijreMiran售帕朗Till曲NTiHaBfT*1TEiK已;alu岸IiraiisftiriB&rT2TemBmatureDll刿宙T«Tliii讯13托n越曰竝in电n»TTPFIMFOFIJIJIDS皿IT*枷RAJWRMIJCSTST1EMLUUESpiralmiiimS¥SlTEfellBYPASS1UW序SHMKHSTTCWiLIMHCSTheRobbinsCompanyFigure2.2QuickPanelCutterheadDrivePage刀盘驱动页面3-2.2QuickPanelCHDDriveTemplates刀盘驱动模块CutterheadRPMSpeedDisplay刀盘转速显示ThecutterheadrunningspeediscontrolledbypressingtheincreaseordecreasepushbuttonanditisshownintermsofpercentagethebarsindicatethesetandactualcutterheadRPM,templatealsoincludesanumericdisplay.刀盘转速能够通过按钮操纵增大或减小，通过百分比的形式显示。棒式指示器显示刀盘设定转速和实际转速，该模块也包括数字显示。ResetTemplate复位模块Seepreviousdefinitionforthistemplate.参考之前介绍RunCutterhead刀盘旋转Seepreviousdefinitionforthistemplate.参考之前介绍Siren报警器Seepreviousdefinitionforthistemplate.参考之前介绍VFD/M1-M7Bypass变频器/M1-M7桥接ThesebuttonsindicatewhenaVFDisinafaultedstate.Additionally,theoperatorcanchosetoBypassoneormoreVFD/Cutterheadmotors.IfaCutterheadmotororVFDisfaultedthecutterheadcannotberununlessthecorrespondingVFD/Cutterheadmotorisbypassed.Whenbypassed,thestatusisignoredbytheinterlocklogic.PressingtheresetbuttoncanresetVFDerrors.这些按钮显示当一个变频器在故障状态。另外，主司性能够桥接一个或多个变频器/刀盘电机。若是一个刀盘电机或变频器处于故障，只有在相应的变频器/刀盘电机桥接后刀盘才能旋转。当桥接时，其工作状态将被逻辑互联锁忽略。按复位按钮，复位变频器错误。MotorStatusDisplays电机状态显示Theampereofeachmotorisindicatedonsevenindividualbargraphs.AveragetorqueandKWarealsodisplayed.每一个电机的电流由7个棒式显示器显示，也显示平均扭矩和平均功率。日日DKPFTTWMCBORENSPECIM.&WDESWSESCONVEYORSHXht-igg孙壯点:3*旳壯如：3•亦点疏叫砖TBMCONVEYORSCOMlOORSTPIANSP已民COWETOR.EWDESIbCOIN¥E¥aRIBMGOWEY0RINTBRl-OCKSCOMVESTOPCDr47ESTUPJOGRSTAR!STOPSTARTSrEEDDETECTORSPEEDCE7ECTORSFEECDETECTOR日日DKPFTTWMCBORENSPECIM.&WDESWSESCONVEYORSHXht-igg孙壯点:3*旳壯如：3•亦点疏叫砖TBMCONVEYORSCOMlOORSTPIANSP已民COWETOR.EWDESIbCOIN¥E¥aRIBMGOWEY0RINTBRl-OCKSCOMVESTOPCDr47ESTUPJOGRSTAR!STOPSTARTSrEEDDETECTORSPEEDCE7ECTORSFEECDETECTORE-STOPTheRobbinsCompanyaiYfEhUMJLJUSYSTEJKIEinab'^dIM21CiirciuitBreakerOvtr-laadEs-tQ>pXl^irCon¥LHEsto>pXfeiConvRHCUT1EFW40Co朋氏倉祁I胡hODCreuttiBr*ak^rM^OOverloadXf+rCemOKEctepBrConvFwdLH昌戟opHrC$n^rIFi於日OH氐Jt呻目fa«riYAFtL冃BrC^invPftFtHMrii/DDAVHHtutl££乂皿尬订泊.必曲収存:冰x'.xE/Eiii.h黒心Mh/.ODi^YHHNtd:5S输'贰統曲碌述崗:曲沁BCC-n=0kEh=bl=cPu«pgONBridgeCanvS0e»dOKEstopTQMCcn^LHEstopTBMCanYRH皮带机页面QuickPanelConveyorsTemplate皮带机模块ConveyorSystemTemplates皮带机系统模块TransferConveyor,theoperatorcanstart,stopandjogforwardthisconveyor,sirenautomaticallysoundsfor10secondsbeforeconveyorstarts.传送皮带机，主司性能够进行启动，停止，向前缓动操作，在传送皮带机启动前报警器自动响10秒。BridgeConveyor一templateissimilartothetransferconveyor.桥架皮带机-模块和传送皮带机类似。Interlocks:Transferconveyormustberunningbeforebridgeconveyorcanberun互联锁：在桥架皮带机启动之前，传送皮带机要先启动。TBMConveyor一templateissimilartotheTransferandBridgeconveyors,thisconveyorcanbejogforwardandreverse.Sirenautomaticallysoundsfor10secondsbeforeconveyorstarts.TBM皮带机-模块与传送皮带机和桥架皮带机类似，该皮带机可向前和向后缓动。在皮带机启动前报警器自动响10秒。Interlocks:TransferconveyorandBridgeconveyormustberunningbeforeTBMconveyorcanberun.互联锁：在TBM皮带机启动之前，传送皮带机和桥架皮带机要先启动。ceOJLrL1LR3E?^3罐2[:日:工卩砂STECWLMWE6CASS饥1忖NIN3MAIN(OIMYCmLJUBESYSIfflmTBFLSY^TDUifiIHnTBRLOOESLOWL沁UE-STOPST^fiTRESETTheRobbinsCompanyWD3.LUBEGROUPSTAPT丿丿FtrceOJLrL1LR3E?^3罐2[:日:工卩砂STECWLMWE6CASS饥1忖NIN3MAIN(OIMYCmLJUBESYSIfflmTBFLSY^TDUifiIHnTBRLOOESLOWL沁UE-STOPST^fiTRESETTheRobbinsCompanyWD3.LUBEGROUPSTAPT丿丿Ftr的ZdEd□ILLEVELLOW□ILlBj^LLOW(.U||kHHrMUMWfcCu仙CiidUletil匚刑日DIr恤丫阳glLtWlQUIOBOIL11KOMBIWiPrapfiilRkir<Sivpimir|Qmw^nrIfllHfear铀帥onWniulcCvnsoltEnablvdComelltKeyHydOKILevelCDliWO'LNKOBSTCfpT^lHYDRAULICS“HYDPOMP硼罰函Fin®!Ptmi6紅1ia.i'Cm!-OILOODLtH[Cll=HlnT-tnp1 R比teK/aE?5-7~[l匹■■■■■■■■■■■■■■■■■■■■■■■■■MMLiD^VVHHMM:£S令工凸曲」乂寂血沖bXx冷疝&形洽％収＞:黒MMLiDiTi'HH:MM:E3农3乂昵血驾沖沁：＞底3*：晴：＜沁冷:Figure2,4OuickPanelHydraulicPa^e液压系统页面HydraulicSystemTemplates液压系统模块HydraulicPump\MotorM8&M9液压泵\电机M8,M9・ThesetwohydraulicPump\MotorM8andM9canstartorandstoppedusingthecorrespondingtemplatespushbutton.Templatedisplays“Ready”whenallinterlocksareclearand“Fault”ifthereisaproblem.Additionalgraphicsdisplaytemperature,reservoirlevel,amps,filtersconditionandcircuitbreakerstatus.这两个液压泵\电机M8和M9能够通过相应的按钮启动和停止。在所有的互联锁和故障(若是有的话)解除后，模块显示“预备就绪”。还有图表显示温度，油位，电流，滤芯状况和断路器状态。Hydraulic&LubeGroupStart液压和润滑组启动ThistemplatebuttonwillconvenientlystartandstopallofthehydraulicandlubemotorsM8&M9andlubepumpmotorM10,inatimedsequence.该模块可快捷的按必然顺序启动和停止液压和润滑马达M8,M9和润滑泵电机M10Interlocks:allindividualinterlocksforM8,M9,andM10mustbeclear.SeeQuickPanelhydraulicsandlubeforinterlockstatus.互联锁：M8,M9和M10的所有互联锁都要解除。参考快速面板液压和润滑互联锁状态。feri'iD160Mh优心屮H卜:忖心妙馆点壯冷fc：嘉冷心总心冷:oomsMWeEARMiHiinsPINIONSrTDO-2dtLtfBhirif5E4LLLWiX疋&1LUE3C5W1TWeE4LLl«MftNVAL心TUBErririFiizl匚■毎即出ItMFR?-UCLUKAETlimmF»-2IF5M1fNTEFilOfflS.M^JA.CREE0(0FS13U1MCBOFFMFTheRobbinsCompanyCVTCTIT1EX：QF]Pl[<riN2TPEAD?NOTferi'iD160Mh优心屮H卜:忖心妙馆点壯冷fc：嘉冷心总心冷:oomsMWeEARMiHiinsPINIONSrTDO-2dtLtfBhirif5E4LLLWiX疋&1LUE3C5W1TWeE4LLl«MftNVAL心TUBErririFiizl匚■毎即出ItMFR?-UCLUKAETlimmF»-2IF5M1fNTEFilOfflS.M^JA.CREE0(0FS13U1MCBOFFMFTheRobbinsCompanyCVTCTIT1EX：QF]Pl[<riN2TPEAD?NOTREADY1M3TFEADfSPLCI^lL[M5JUE5LOBESYSumaFf13-3*hVJNLLE£SYSrEMP117-2BARFF11-3rRCNTRM~tJJJEAftM1DOILLM.H3HL屮EUrwnikitnslbiedLub*(HlLev^lLulUc-OtlFtiribpgo帧Utao«lmioojnrrmcMbLOSESYSTEMOFH7-1RARrllOBLLEXCILFKHTEtF『罔JOPT1P4R£RrliuiWhWLipfFFHUMMUS血期旳.和:念血瓯乂立卫电兀孙.收附妙心儿:■>:|,i.ilbVDLiYvHI-rVM：SS訂:咋心加冷站地箔乂i.冷心UhU?：贓H舟:C>FE*F、xEhhx-IT-LEEoriU¥IDC<HL:OXER润滑页面LubeSystemTemplates润滑系统模块LubeMotorMIO—StartsandstopslubepumpmotorMIO.Templatedisplays“Ready"whenallinterlocksareclearand“Fault”ifthereisaproblem.润滑电机M10-启动和停止润滑泵电机M10。当所有的互联锁和故障（若是有的话）解除后,模块显示“预备就绪”。LubeReturn一ThelubereturnsystemautomaticallystartswheneveralubepumpmotorM10isrunning.Thisbuttonallowstheoperatortomanuallyturnonthelubereturnsystemevenwhenthelubepumpisnotrunning.Whenmanuallyactivatedthelubereturnwilloperatefor12Osecondsatatime.润滑回路-只要当润滑泵电机M10启动，润滑回路系统就会自动启动。主司性能够通过按钮设定其得手动模式，如此即便润滑泵没有启动，润滑回路系统仍然能够启动。当手动模式激活时，润滑回路系统每次能够工作120秒。SealLube一Thistemplatedisplaysthestatusoftheseallubesystem.Ifinsufficientseallubeflowisdetectedthethetemplatebuttonwilldisplayawarning.Ifinsufficientflowofseallubeisdetectedfor10minutesthebuttonwilldisplayafaultandcutterheadrotationwillbeprevented.密封润滑—该模块显示密封润滑系统状态。若是探测到密封润滑流量不够，模块会显示出警告。若是探测到密封润滑流量不够超过10分钟，按钮会显示故障，刀盘转动停止。SealLubeFlasher一Eachtimetheseallubeproximityswitchactivatestheindicatorlightflashesforseconds.密封润滑闪光器-每次密封润滑接近开关激活时，指示器等闪烁秒。MainBearing&Pinions一Thesetwotemplatesdisplaysthestatusofthesetwosystems.Additionalgraphicsdisplaypressure,temperature,reservoirlevel,amps,filtercondition,andcircuitbreakerstatus.主轴承和小齿轮-这两个模块显示这两个系统的状态。还有图表显示压力，温度，油位，电流，滤芯状况和断路器状态。SPECIM.MOTESPURGINGrS15dTB.PTE14FlOV/l£vE-L^2fi1HnHLFVELTE府召L39-2TT7d■|60PRE 门吒 D氷PFTTWJ ■■■■■■■■■■■■■■■■■■■Mrv/DDAYIIIttuMUg减咒由:品心.畔MjJ｛占;盘心点打胡雷工&曲冷Mh/.ODi^YHHNtd:5S输'贰統曲碌述崗SPECIM.MOTESPURGINGrS15dTB.PTE14FlOV/l£vE-L^2fi1HnHLFVELTE府召L39-2TT7d■|60PRE 门吒 D氷PFTTWJ ■■■■■■■■■■■■■■■■■■■Mrv/DDAYIIIttuMUg减咒由:品心.畔MjJ｛占;盘心点打胡雷工&曲冷Mh/.ODi^YHHNtd:5S输'贰統曲碌述崗:曲沁WA1ERSYSTE/WniviKCOMlOORS£WTffl别耳TFMINIffl-OCKSAULTE-5TOPSTftETULCThwRobbinsCompany[IfifEMLlLK；售宿!!■"RTES：5^hw.fv^viez居上“LFIUSH\vEV-ie-3MAJ|JklZTCRF3VFD帕ItMR^'hWTERFLthVi.汗初-4WWW討MrrnpLQCLirC5申佃WATERSYSENISLE5EALFLU&HLlXCflLCOOLERvfaCCOLIHGflHP*SS1VFDPUMPnmoE托升井拘帝”用F「QyQTJMH3-^ArEFSLPPLVCUT1EFW40LKJYkmCYCLE,SECON|：:：-OFFFifiure2.6OuickPanelWaterPace水路页面WaterSystem水系统TheTBMwatersystemconsistsofanumberofpumpsthatsupplywatertoseveralsystemsonthemachine.M13suppliesfreshwatertothecutterhead,sealflushandmaindriveassemblies.Waterflowsthroughthedrivemotorswheneverthecutterheadisturningandfor5minutesafterstoppingforcooldown.Ifthereisnowaterflowtothemaindriveassembliesfor3seconds,analarmmessagewillbedisplayedattheoperator'thsecounttseorhlea,dmotorswillshutdownifthereisnowaterflowfor20seconds.M12supplieswater/glycolmixtothevariablefrequencyinverterassemblies.TBM水系统包括一些向机械各个系统供水的泵。M13向刀盘，密封冲洗和主驱动总成提供冷水。当刀盘旋转时，水流过驱动电机，而且在刀盘停止转动后持续5分钟用于冷却。若是没有水流向主驱动超过3秒，模块会显示警告，超过20秒，刀盘电机停止。M12向变频器总成供给水/乙二醇混合物。CutterheadWaterSpray刀盘喷水TheoperatorcanselectAutomaticorManualoperationofthecutterheadwaterspray.WheninAuto,thespraywilloperatewhentheTBMisboring.InManual,theoperatorcanchosetooperatethewatersprayatanytime,evenwhenthecutterheadisnotturning.主司性能够选择自动或是手动模式进行刀盘喷水。在自动模式，在TBM掘进时自动开始喷水。在手动模式，主司性能够选择在任何时候进行刀盘喷水，乃至在刀盘停止旋转时。SealFlush密封冲洗Watercomesautomaticallywhenthecutterheadisturning,pressingtheincreaseordecreasebuttonontheWaterPagewillincreasedordecreasedthetimerby1second,andsettingdefaultis5secondsON55secondsOFF,theoperatorcanadjusttheONtimefrom1to59seconds.在刀盘旋转时，水会自动开始冲洗密封，主司性能够在水页面按增加或减少按钮，按时器每次能够增加或减少1秒，默许设置为1分钟5秒开启55秒关闭，主司性能够调整开启时刻从1秒到59秒。NOTE:注意：ThewatersystemcanbestartedandstoppedwithouthavingtheConsoleEnabled.水系统在操纵台没有激活的情形下，仍然能够启动和停止。Additionalgraphicsdisplaytemperature,reservoirlevel,amps,filtercondition,andcircuitbreakersstatus.还有图表显示温度，油位，电流，滤芯状况和断路器状态。CXsygen%100nQFigure2.7QuickPancJGa&MonitoringPa^cWSCRDPTK^OASES^1KVCDjY>m：MM:E!=：於:心如3卅沁企畑Q以畑3£心乂ToxicGagesCDppmCO2ppmHISppTiOxygenlla*¥C^iihm阴ow掘昭日CaihnnDl>[i址ide：CXsygen%100nQFigure2.7QuickPancJGa&MonitoringPa^cWSCRDPTK^OASES^1KVCDjY>m：MM:E!=：於:心如3卅沁企畑Q以畑3£心乂ToxicGagesCDppmCO2ppmHISppTiOxygenlla*¥C^iihm阴ow掘昭日CaihnnDl>[i址ide：HydrogenSulitlidBLUDE^ITEWIWIEflSYSTOIFlanvnaHeGases(%LowerExplosivaL—el)PNTmm耳MtlHANtALAHjul!>CH4%l二I.GKIn-H%LFL.<]prCH4%LB„.0djphkilhaneOpeialbir.^3M^IAariiaB^ck-u^fit$E-STDPTheRobbinsCompanyO!iif##耳卜|(, .g!|4r•ritrif丿'」j*T7mrOflTBWffM>DfWzMOW/TORJWGHTOXICFUJirSDATE肋⑷DM¥l+kldM汩占旳幻出nJ乂妙汹幻如闆龄必剧nMx讷叩［.DCIHdAh1：££:“冷丹刘工沙心妙1』旳^M'LDjVVmMM:££活:rX灿心心曲加咒皿冷总力心灯心卞丹皿瓦斯监控系统页面QuickPanelTBMGasMonitoringPage瓦斯监控系统页面Toxicgasesandflammablegasescanbemonitoronthispage.有毒和可燃气体能在此页面进行监控。MethaneMonitors甲烷监控器ThreesensingheadsmountedontheTBMprovidecontinuousmonitoringformethanegas.Thefirstsensorisatthetopfrontofthecutterheadsupport;thesecondsensorisattheoperator'sstation;andthethirdsensorismountedontheback-up.Themonitors,whoarelocatedintheoperatorcabin,haveadigitalAmplifierReadoutUnit.在TBM上装有3个传感器可不中断监控甲烷气体。第一个传感器位于刀盘支撑顶前部，第二个位于主控室，第三个位于后配套。安装在主控室的监控器有一个数字放大读出器。Thisdisplaysmethaneconcentrationatthesensor,in%LELUNITS（LEL=LowerExplosionLimit）.100%LELis5%byvolumeformethane.Themethanemonitorrotatingredlightandthemethanemonitorhornareactivatedforeachofthefollowingconditions.传感器的甲烷浓度以％LEL（最低爆炸界限）单位显示。100%LEL为甲烷体积比达到5%。在以下情形下，甲烷监控器红灯旋转警报和喇叭警报将被激活：10%LEL%vol.）methanelevelsensed甲烷含量感应=（ALARM警报#1）20%LEL%vol.）methanelevelsensed甲烷含量感应=（ALARM警报#2）Methanemonitorfailure甲烷监控失效=（SYS.FAIL系统错误）.When20%LELissensed,oranyofthemethanemonitorsfail,allTBMpowerisshutdown,exceptfortheventilationandtheemergencylighting.Themethanemonitorhornandtherotatingredlightarebothactivated.当感应达到20%LEL时，或任何甲烷监控器失效，整个TBM都会停机，除通风和应急照明。甲烷探测器红灯旋转报警和喇叭报警同时激活。Inadditiontothemethanemonitors,thisTBMisprovidedwithaCarbonMonoxideMonitor,OxygenMonitor,CarbonDioxideMonitor,andHydrogenSulfideMonitor;thesemonitorsarealllocatedattheoperator'sstation.Forfurtherinformationpleaseconsultthemanufacturer'sliteratureprovidedwiththisServiceManual.除甲烷监控器，TBM还配备了二氧化碳监控器，氧气监控器，硫化氢监控器。这些监控器位于主控室。需要进一步信息，请参考产品手册。nATE TOF HFSirRIFi™品MFi"门iHH-NMRFS■-■■' ■■■■■ ・■• ■■・ ■•■■・• •・Mh/.iDDflVHHNMSfi賀段•轴忙腐㈱於隔:命冷F我席血跖窃=6型DM¥HH世弊J警空弩空:璽警加!进邂:沁「■TFLUIDPRESSURE糊刪cmwaCUT7EKIB1DGfWEFLUIOS'a-.<再FLUIOSSystemPrems $$$$PropelPress :":GriperPress Jf$S$PropelPress :":GriperPress Jf$S$R«vSupportPr 轩洱RoofSptPress $$$$TowPres® £$$$ConveyorIPreEis S$£JCDNF/ETOriSiKrnilc

sisiewsSteerLeftFress 卅紳SldaSptLHSteerLeftFress 卅紳SldaSptLHFr*ss ':'■W»do»LH US$Tore,CylLH 惭$TorqCilLHRrtFi 聆邸erKigimPress 黏歸SldsSptRHPresss;WgdgeRHPress SSS$TorqC>flRH&rtPr 5$S$TorqC>1IRHRetPr 勢韶LLQESWUOTWATCTLWSTOHIManBrgLube USiFPinLubt SISIManBrgLube USiFPinLubt SISIPinProntLub* 聊辟PinRearLubePr 3轎*$阿1Lub^ $$静Lulbe舄就 S$S$LubE伽 $卿INTERLOCKS即DCI1WL悄ODESOLLE^ELLCMIMIQMCBCFFH¥D蠶LLBEGRCCJPSTARTOLLE^ELLCMIMIQMCBCFFH¥D蠶LLBEGRCCJPSTARTas»77>eRobbinsCompanyFigure2.8QuickPanelFluidPressurePage流体压力页面FluidPressurePage流体压力页面Thesystempressurecanbemonitoredusingthispage.系统的压力通过此页面监控。iPORJBffiJOGINTERLOCKSFLUIDSCOtfWTORSM^IRINTERLOCKSHELTINITERWGKSwnmtbThitifiDCPGWEOJNTE^LCCKghimoocsESTOPSlinirERLQCK^E-sropTheRobbinsCompanyP-T-ItwsfFf/P・FI~"I"HIF丿'DC12DC13DC1IDC£DCffiDL32DC&3DEDCTIaullTERrtfi&iWlPROPELRETRACTOprGristleEnahdB>lTuwli.uudELECCONTROLSREADYMDP.1m4ir>El4K：C»binvlMC1P3Mydraflllir.TRUGtbl阳thflrtlT. CbhirbCOSTVESTOPSDKGiti甲IT酹CawLMEstopTEWIC«nv職gIt&tfip9rCdhmRnmILAE-FtcpBrConyFwlPHErtcpBrConvLHE^pBrC*nrvMRH2■卩XfnrCamLHFk4dpXfRirCjiftuRH-HaiiiiBdcCiiNnet-iMlalinBi±£CdNueL袖nBtscCdNueL-[H^idii^iidllit：Cihbattt4-[M^diidiulkCbhiwH-TBMCAbbhclTBMCibMoiOpoiatorCabtoDpoinlorCaliinCUTTERHEAODRWUNTBRUC-CK5ELECRIC<CONTROLINTERLOCKSQPPCONSOLEENIABLEDREADYTQRESET匚|”蛇111亡IteywiildliOSiJ4>gKrwwTtchOFfJogEjiatlsOFFOlhgiftlhKf^wllcltONINTERLOCKS、ESTOPSQ%Ertcp匚<w3n1EEet叩IBilCiftiini^jEfttopCcinsok-EfitiapNfiEttflpMlydlraiiiiicCihhotpC7arMnwr民hip7W1CtlFniRlEtdpi'i/RDIJOibinisiEstepMiinElbeCihmetEstopDeck12GA.iRPEftEX7/RET□卩rUintolG*EnaM^'lElx附IakrtlP供匚.IOCSfTATdanErMBLEDJ卿Ksyiv^diiON■IngFn価hk叙总日!1佛IOW匚^dlHll»!：Kdt^wilrhOFFi｛五ICasteEe OHEQvdriHlCcrtTikRtailrCoirsgIIbK明翻tchONIPRQPELEJfreHPGjirC^nE?n>l»Enahl&dInwilnfidlTewIawIPii™.EmrCUDMilIHFimnLOCKSCl|piCariM>lcEnjihlcdHYPCstilvVvKmwitchQM□WCMiollaiKtywwPtehONCrimps『Pinss&iiHr'SEirra『GrlfperHPEklen4rTemperaiiuirgFainhSealLuleFlowlFauIICUDluteFkwFjultLulber^nkLevelFauhCHDiiendKbFvulLMainD刖日CnoHniFaultVFLSLdUAFdottVFPW・；yiFmH1DMCvtvHyuiRunnnio1DM5村好。||a4EJiidyvCopviyu4l5|iu：vi|TF-tfWrfWF&iiTtfjrvr«oiSpvifJTramsfoiirniipfT1lTcjnpiiwaituirslraitikcfc&irm»rT2TsonperailiunaTrfminrmprT3THttpetfllurfiFiuurs2,9OuickPundInlsrk>vkij互联锁页面HydraulicInterlocksPage互联锁页面Systeminterlocksareshownonthispage.系统的互联锁在此页面显示。-口AITWJIlfcHHrAUHLLK4FRES9JRESETMODECOMMEYOFIS1D-HbarmiEfiSYJTaiiIMJEHLWKSE-sropRESEIHjeRobbinsCompanyHWRAO-KSTSITEMNIPPERPRESSURESEFFDIIVT-口AITWJIlfcHHrAUHLLK4FRES9JRESETMODECOMMEYOFIS1D-HbarmiEfiSYJTaiiIMJEHLWKSE-sropRESEIHjeRobbinsCompanyHWRAO-KSTSITEMNIPPERPRESSURESEFFDIIVTSPECIALMODESV/dkirigLtsurrmodeistaedduringUcniapcrtyrTBMInfajeFigure2.10QuickPanelSpevialModesPage特殊模式页面LubeInterlocksPage润滑互联锁页面Thispagedisplaystheproportionalpropelpressuresettingandwalkingbeammodetemplate.该页面显示比例推动压力和步进梁模式。ProportionalGripperPressure/PropelPressure比例撑靴压力/推动压力Theoperatorcanadjustthegripperproportionalpressurereducingvalvetoapredeterminevalueaccordingtogroundconditions,thepropelproportionalsystempressuresettingwilladjustautomaticallybelowthissetting.Whenactive,thegripperpressurecanbesetbetween103b