PDS501产品监视与测量程序IATF16949程序文件

同意：审核：作成：ChangeHistory变更记录Revision版本EffectiveDate生效日期Originator编写人ReasonsforChange修改原因1.0-1-1JeffZouOriginrevision2.0-4-30JasonZhangUpdate7.1.1and7.1.2incominginspectiondefinedmethod;sampleandfrequencyPURPOSE目的Theproceduredefinesthequalityinspectionandcontrolprocesstoensurethequalityofproductsmeetstherequirements’ofcustomer.定义产品的检查和控制流程，以保证产品质量符合客户规定。SCOPE范围Applytoincominginspection,processinspection,andfinalinspectionandoutgoinginspection,aswellasprocesscontrol.合用于来料检查，过程检查，入库检查和出货检查，以及过程控制。DEFINITIONS定义无REFERENCEDOCUMENTS参照文献PD-S6-01NonconformingproductsControlProcedure不合格品控制程序RECORDS记录FN-QA-001IncomingInspectionRecord进料检查登记表FN-QA-002ProcessInspectionRecord制程巡检登记表FN-QA-003Final/Shippingauditinspectionrecord出货检查登记表FN-QA-004FN-QA-004Non-conformingProductsDisposalForm不良品处理单RESPONSIBILITY职责Qualitydepartmenttakechargeofincoming,processandshipmentchecking.质量部负责来料检查、过程检查和出货检查。PROCESS流程Incominginspection来料检查7.1.1Out-SourcingpartsimplementedincominginspectionafterPSWapproval,beforePSWapproval,AnysampleinspectionmustbefillintestrequestformFN-QA-023toquality.Andalsoneedprovidedrawingwhichdimensionneedinspectiontogetherwiththeform.MeasuringEngineerarrangedimensioninspectionaccordingtheTestrequestandfeedbacktheresulttorequestor外购零件在PPAP同意后执行进料检查，按照如下流程操作；PPAP同意前的样件如需检测，需求者填写测试申请单给质量部门，同步需要定义需要检测的尺寸。测量工程师按照测试申请的规定安排测量。测试完毕后将测量成果反馈给申请人！QA/PMdefinesincominginspectionitemsaccordingtheSpecialcharacteristicandcomponentsPFMEA,allcomponentscavitymustbeincludedinincomingsampling,and1pcsatleastforeachcavity.质量、项目参照产品的特殊特性和供应商的PFMEA来定义来料检查项目。进料抽样需包括所有模穴，每个模穴至少1件7.1.3Whenreceivematerial,WHdeliversthegoodreceivingsliptoQI.仓库接受来料后，将收货单给质量检查员。Forun-exemptionmaterials,QIinspectorssamplebasedonSIPandinspectpartsfollowingQIinspectionWI,andmakerecordinFN-QA-001<IncomingInspectionRecord>.Therecordcouldbe5pcsatmost.检查的材料，质量检查员按SIP原则抽检零件，按来料检查规范或作业指导书进行检查，记录FN-QA-001《进料检查登记表》，最多记录5个数据。Ifpartsareaccepted,inspectorpastegreenlabelonthematerialsandinformWHtomovetostock.假如合格，质量检查员贴上绿色合格标签，并告知仓库入库。Iftheyfindthenon-conformingpartsandinformsupplierqualityengineertoconfirm.QIreleaseFN-QA-004<Non-conformingProductsDisposalForm>andpastenon-conforminglabels,theninformplanningengineerandmovesthematerialstothenonconformingarea.假如发现不合格，告知供应商质量工程师确认，质量检查员贴不合格品标签，发出FN-QA-004《不良品处理单》，质量工程师鉴定退货，质量检查员告知物流，将不良品移至不良品区域。Ifthenonconformingissevere(A.Criticalparts(refertoPPAP);B.repeatabledefect;C.Thelotislarge,qualityengineerwillasksuppliertoprovide8Dreport.Ifnecessary,purchasingengineershallpushsuppliertoimprove.假如问题严重(A.PPAP中定义的重要零件；B.问题反复发生；C.单批数量大)，质量工程师规定供应商答复8D汇报。需要时，采购人员协助质量工程师推进供应商改善。Qualitydept.canchangethesampleplanaccordingtosupplier’squalityperformance.质量部可根据供应商质量体现调整抽样计划。ProcessInspection过程检查QIInspectorscheckthefirstpieceandlastpieceandmaketherecordFN-QA-002<ProcessInspectionRecord>accordingtothecontrolplanandinspectioninstruction.质量检查员根据对应的控制计划和检查指导书，对零件做首件和末件检查，并填写记录FN-QA-002《制程巡检登记表》。QIInspectorcheckprocesscharacteristicsandmakestherecordFN-QA-002<ProcessInspectionRecord>.生产过程中，质量检查员根据对应的控制计划和检查指导书，对制造过程进行检查，对产品进行抽检，并填写记录FN-QA-002《制程巡检登记表》。Ifcustomerhasspecialrequirements,pleasefollowcustomer’srequirements.假如客户有特殊规定的，按客户规定执行。Ifabnormalthinghappenedinproduction,suchasequipmentortoolingfail,shallvalidatetheproductsmadebeforeandthefirstpiece.Qualityengineerdecidewhethertostopproductionornot.生产过程中发生异常，如设备、模具等发生故障，停机维修后需确认停机前产品，并重新确认首件后开始生产。质量工程师视状况决定与否停线。OutgoingInspection出货检查QIInspectorsdotheoutgoinginspectionandmaketherecordFN-QA-003<Final/ShippingauditInspectionRecord>accordingtothecontrolplanandinspectioninstruction,andrecord5pcsatmost.质量检查员根据对应的控制计划和检查指导书，对成品进行出货检查，并填写FN-QA-003《出货检查登记表》；记录最多填写5个数据。NonconformityControl不合格品处理Ifoperatorsorinspectorsfindthenonconformingproduct,pleasefollowTS-404<NonconformingproductControlProcedure>tohandle.生产线员工或检查员发现不合格品，按照PD-S6-01《不合格品控制程序》执行。Qualitydept.summarizesthequalityperformancemonthly,andcollectsdiscussingforthesignificantqualityissueandthetopissueoverthetarget.质量部每月汇总质量状况