朝川干熄焦项目规划V1.2

KPO项目规划KPOProjectPlanning一、 项目名称规划项目名称：总项目(多项目)名称：CDQ1. 硬件组态项目：CDQ_Prj硬件名称：AS主CPU名称：CPU410-5H0从CPU名称：CPU410-5H1CPU下的程序文件夹名称：CDQ(Wincc中标签前缀)2. OSHMI项目：OS参考站1:CDQ01工程师站(ES/OS)：CDQ023. 主数据库名称：CDQ_Lib程序文件夹名称：(CDQ程序)包含： V8基本库(PCS7BasisLibraryV80) V8高级库(PCS7APLibraryV80) 自定义功能块(FB600-FB699、FC600-FC699) 二、 网络规划II. Networkplanning对于NetPro中关于工业以太网的相关信息（红色框内）,请参照图3具体含义会在以下两小节中加以说明。图3

2.1. 工业以太网规划2.1 IndustrialEthernetplanning中方设备及IP地址规划：DeviceandIPaddressplanningofChineseside中方设备及IP地址规划DeviceandIPaddressplanningofChineseside设备Device组态名称Configurationname计算机名称Computername计算机用户名Computerusername计算机密码ComputerpasswordIP地址IPaddress备注Remarks主PLCMasterPLCAS01192.168.0.20H0从PLCSlavePLCAS01192.168.0.21H1计算机OS(OS01)ComputerOS(OS01)OS(1)_Ref(1)CDQ01CDQSGAI192.168.0.111网卡1Networkcard1192.168.0.112网卡2Networkcard2192.168.0.113网卡1623Networkcard1623计算机ES/OS(OS02)ComputerOS(OS02)OS02CDQ02CDQSGAI192.168.0.121网卡1Networkcard1192.168.0.122网卡2Networkcard2192.168.0.133网卡1623Networkcard1623表1Table1注：上述IP为建议地址，具体网络地址由业主提供

工业以太网名称规划PlanningofindustrialEthernetname网络名称规划Planningofnetworkname功能Function设备Device网络类型Networktype网络名称Networkname备注RemarksAS01AS01以太网EthernetCDQEthernetAS02AS02以太网EthernetCDQEthernetOSOS1以太网EthernetCDQEthernetOS2以太网EthernetCDQEthernet表2Table22.2 Profibus网规划2.2 ProfibusnetworkplanningDP冗余网络名称分别为：PLCMasterPROFIBUS\PLCSlovePROFIBUS;如图3标注所示,我方共有远程站11个分布在6个柜体内,每个远程站有独立的拨码外(3,4,5,…,13),在组态时也需对远程站点进行重新命名(如1EI1-2,1EI2-1,1EI2-2等机架编号)。具体配置查看程序。三、 Pcs7存储区地址规划对CFC中设置预留使用DB块及FC块编号：在CFC中选择Options→Customize→Compile/Download中设定预留DB块为:DB1~700预留FC块为：FC1~700干熄焦项目的pcs7存储区规划表如下：Planningtableofpcs7storageareainthecokedryquenchingprojectisasfollows:序号No.范围ScopeI/OFCFBDBT寄存器Tregister1提升机0~2990~4990~299600~6030~992APS、装入、装出、干熄槽、300~820620~639620~639620~639150~1993气体循环、粉尘收集、公辅300~820640~659640~659640~659200~2494锅炉300~820660~679660~679660~679250~2995公用及仿真606~619606~619606~619100~1496诊断680~689680~689680~689表3

四、 画面布局IV. Picturelayout印度KPO干熄焦系统界面（分辨率1920*1080）为PCS7中CFC编程程序的标准生成界面,主要分为顶部、中部、底部三个部分,具体如下图所示：IndianKPOcokedryquenchingsysteminterface(1920*1080)isthestandardgeneratedinterfaceofCFCprogramsinPCS7anditismainlydividedintothreeparts:top,middleandbottom,asshowninthefollowingfigurefordetails:图8Fig.8顶部:是标题栏,显示日期、时间、当前登录用户名、网络通讯状态、能够显示1条最新报警的报警栏、报警确认按钮、有四行四列共十六个导航按钮、分别标注各个系统画面名称。画面右上角Logo等信息和一个登录按钮。Top:titlebar,displayingthedate,time,currentloginusername,networkcommunicationstate,alarmbardisplayingonelatestalarm,alarmacknowledgebutton,total16navigationbuttonsinfourrowsandfourcolumns,respectivelymarkedwiththepicturenameofeachsystem.ThereisLogoinformationandaloginbuttoninthetoprightcornerofthepicture.中部：是画面主体部分,即界面的主要信息显示区,根据不同工艺设备确定。背景颜色(R*G*B)：0*108*106。画面像素尺寸：1920(宽)*845(高)Middle:mainpartofthepicture,i.e.maininformationdisplayareaofinterface,determinedaccordingtodifferentprocessequipment.Backgroundcolor(R*G*B):0*108*106.Pixelsizeofthepicture:1920(W)*845(H).底部：是系统操作栏,是各界面切换按钮栏,当按钮较多时不常用的以菜单模式显示。Bottom:systemoperationbar,interfacesswitchingbuttonbar;whentherearemorebuttons,thebuttonsnotcommonlyusedaredisplayedinmenumode.

五、 Pcs7中APLV8自定义库介绍V. IntroductionofAPLV8customlibraryinPcs7为了满足现场工艺和画面视觉显示的要求,保持原有的西门子PCS7中V8高级过程库(@PCS7TypicalsAPLV8)不变的基础上,在Wincc中重新定义了V8APL自定义库(@PCS7TypicalsAPLV8_WP),以下为自定义中块图标对照表,具体运行动态在以下各小节中介绍。中方WP:WINDOWSPCS7。为了在Wincc中画面的区分,印方所有块图标及弹出画面都要带有相同字母的简称。如(DS)Inordertomeettherequirementsoffieldprocessandvisualdisplayofpictures,V8APLcustomlibrary(@PCS7TypicalsAPLV8_WP)isredefinedinWincconthebasisofkeepingtheV8advancedprocesslibrary(@PCS7TypicalsAPLV8)inoriginalSiemensPCS7unchanged;thefollowingisthecomparisontableofblockiconsinthecustomlibraryandthespecificoperationdynamicswillbedescribedinthefollowingsubsections.ChinesesideWP:WINDOWSPCS7.FordistinguishingthepicturesinWincc,allblockiconsandpopuppicturesofIndiansideshouldhavetheabbreviationswiththesameletters,e.g.(DS).序号No.类型Type内部标识符Internalidentifier自定义库块图标(WP1)Blockicon(WP1)incustomlibrary自定义库块图标(WP2)Blockicon(WP2)incustomlibrary自定义库块图标(WP3)Blockicon(WP3)incustomlibrary自定义库块图标(WP4)Blockicon(WP4)incustomlibrary1MonAnLFB18452MotLFB18503VlvLFB18994VlvMotLFB19005PIDConLFB1874表4Table4RGB对照：RGBmeaning:序号No.图例颜色Legendcolor含义Meaning1常红Normallyred（255,0,0）2常绿Normallygreen（0,255,0）3琥珀色Amber（202*76*38）4常灰Normallygrey（120,120,120）针对块图标调用的弹出窗口,我方也是对原来基本块上进行了拷贝并修改。参照下图9、图10。Specifictothepop-upwindowscalledbyblockicons,wealsomakeacopyandmodificationonthebasisoforiginalbasicblocks.RefertoFig.9andFig.10asbelow.图9Fig.9EMF文件EMFfiles图10Fig.10建议：如果印方也需要重新定义块图标,为了保证画面风格的统一,印方按照中方介绍的画面风格及定义方法开发本方的自定义库及块图标,在中方和印方程序整体合并期间导入到中方的OS中。Suggestions:ifIndiansidealsoneedsredefiningtheblockicons,forensuringtheuniformityofpicturestyle,itissuggestedthatIndiansideshoulddevelopowncustomlibraryandblockiconsaccordingtothepicturestyleanddefinitionmethodintroducedbyChinesesideandimportthemintoOSofChinesesideduringoverallmergingofprogramsofIndiansideandChineseside.5.1 MonAnL类型：MonAnLType:MonAnL内部标识符：FB1845Internalidentifier:FB1845OCM创建块图标：WP1OCMcreatingtheblockicon:WP1序号No.图例颜色Legendcolor含义Meaning块图标Blockicon(WP1)1背景白色/字体黑色Whitebackground/blackfonts正常Normal2背景黄色/字体黑色Yellowbackground/blackfonts警告Warning3背景琥珀色/字体白色Amberbackground/whitefonts报警Alarm4背景黑色/字体黄色Blackbackground/yellowfonts通道故障Channelfault表5Table55.2 MotL类型：MotLType:MotL内部标识符：FB1850Internalidentifier:FB1850OCM创建块图标：WP1/WP2OCMcreatingtheblockicons:WP1/WP2其中WP1可用于单向电机(泵)的图标,WP2用于加热器的图标WP1isusedastheiconofaunidirectionalmotor(pump)andWP2isusedastheiconofaheater.序号No.图例颜色Legendcolor含义Meaning块图标Blockiron(WP1)块图标Blockiron(WP2)1常红(255,0,0)Normallyred(255,0,0)运行Run2常绿Normallygreen(0,255,0)停止Stop3红色闪烁Redflashing正在启动Starting4绿色闪烁Greenflashing正在停止Stopping5琥珀色(202*76*38)Amber(202*76*38)故障Fault表6Table65.3 VlvL类型：VlvLType:VlvL内部标识符：FB1899Internalidentifier:FB1899OCM创建块图标：WP1/WP2/WP4OCMcreatingtheblockicons:WP1/WP2/WP4WP1与WP2用于单向阀;而WP4在本方画面用于空气氮气切断阀。WP1andWP2areusedforone-wayvalves;WP4inthepicturesofthissideisusedforairandnitrogencut-offvalves.序号No.图例颜色Legendcolor含义Meaning图标Icon(WP1)图标Icon(WP2)图标Icon(WP4)1常红Normallyred开到位Fullyopened2常绿Normallygreen关到位Fullyclosed3有色三角红/灰色闪烁Righttrianglered/greyflashing正在开Beingopened4右侧三角绿/灰色闪烁Righttrianglegreen/greyflashing正在关Beingclosed5琥珀色Amber(202*76*38)故障Fault表7Table7

5.4 VlvMotL类型：VlvMotLType:VlvMotL内部标识符：FB1900Internalidentifier:FB1900OCM创建块图标：WP1/WP2/WP3OCMcreatingtheblockicons:WP1/WP2/WP3WP1与WP2用于双向电动阀,区别在与方向不同;而WP3在本方画面用于装入装置与振动给料器。WP1andWP2areusedfortwo-wayvalves,withadifferenceindirection;WP3inthepicturesofthissideisusedforthechargingdeviceandvibratingfeeder.序号No.图例颜色Legendcolor含义Meaning块图标Blockicon(WP1)块图标Blockicon(WP2)块图标Blockicon(WP3)1常红Normallyred开到位Fullyopened2常绿Normallygreen关到位Fullyclosed3右侧三角红/灰色闪烁Righttrianglered/greyflashing正在开Beingopened4右侧三角绿/灰色闪烁Righttrianglegreen/greyflashing正在关Beingclosed5琥珀色Amber(202*76*38)故障Fault6常灰Normallygrey(120,120,120)停止状态Stopstate表8Table85.5 PIDConL类型：PIDConLType:PIDConL内部标识符：FB1874Internalidentifier:identifierOCM创建块图标：WP1/WP2OCMcreatingtheblockicons:WP1/WP2WP1与WP2用于调节阀,区别在与方向不同;WP1andWP2areusedforadjustingvalves,withadifferenceindirection.序号No.图例颜色Legendcolor块图标Blockicon(WP1)块图标Blockicon(WP2)1常灰Normallygrey表9Table9以上是对块图标的功能进行了描述,针对CFC中Block能够与自定义块图标连接,还需要以下步骤。Theabovedescribesthefunctionsofblockicons;iftheBlockinCFCcanbeconnectedwithcustomblockicons,thefollowingstepsareneeded.图11Fig.11以MotL类型为例：选中OCMpossible与Createblockicon复选框,按照工艺要求在5.2章节中的WP1/WP2中进行选择,在图11中“1”处填写块图标的名称。1.TakeMotLtypeforexample:firstselecttheOCMpossibleandCreateblockiconcheckboxes,nextselectfromWP1/WP2inSection5.2accordingtotheprocessrequirement,andthenfillinthenameofblockironin“1”intheFig11.针对图中Comment“2”的命名方式为:设备号/设备的具体描述,此处命名与messages相关。2.SpecifictoComment“2”namingmodeintheFig11:devicenumber/detaileddescriptionofthedevice,naminghererelatestomessages.3.图11中Name“3”的命名方式为:设备号。3.NamingmodeofName“3”intheFig11devicenumber.6程序说明Programguide我们提供以下内容：Wesupply：名称为program的文件夹，文件夹里包含KPO工程架构程序KPO_CDQ_V80SP2_EX_BE3，此文件为PCS7压缩文件，可在PCS7软件中恢复并打开。KPO_CDQ_V80SP2_EX_BE3istheengineeringstructorprogramofKPOprojectinnamedprogramfold,thisprogramofPCS7isazippedfile,itcanberestoreinPCS7software为了方便把程序通过邮件发送给印方，中方用winrar-x64软件把大小为150M的program文件夹压缩分成10个小压缩包，每个小压缩包大小为15M，小压缩包的名称依次program.part01-10.rar。双击其中program.part01-10任何一个文件即可解压缩。Inordertotransfertheprogramsimply,Wezippeda150Mprogramfoldtotensmallprogramfoldsbysoftwarewinrar-x64,eachfileabout15M.andthefoldisnamedfromprogram.part01.rartoprogram.part010.rar.Theprogramcanbeunzippedbydouble-strikeanyoneoftheprograms.当打开KPO工程架构程序KPO_CDQ_V80SP2_EX_BE3后，见图12，在组件视图AS02的Charts里看到有一个名为eg的CFC块，该块用于中方测试架构程序中AS02项目能否编译用。印方编程前可完全删除。OpeningtheprojectprogramKPO_CDQ_V80SP2_EX_BE3(Fig12),Wecanfindanamed“egCFC”intheChartsofAS02fromcomponentview.thisblockusedforcompiletestofAS02byBE3,India