WEF 全球灯塔网络：塑造第四次工业革命的新篇章

Incollaborationwith

McKinsey&Company

GlobalLighthouseNetwork:

ShapingtheNextChapteroftheFourthIndustrialRevolution

WHITEPAPER

JANUARY2023

Images:GettyImages,Unsplash

Contents

Foreword

3

Executivesummary

4

1Adynamicnetworkcontinuestoexpand

5

1.1Morethan100lighthousesmarkthestartofanewchapter

5

1.2Diverseusecasesconveyacompellingnarrative

12

1.3Sustainabilityleadershavesetanewgreenstandard

20

2Anewchapterbegins

22

2.1Scalingacrossproductionnetworksandbeyond:

22

thehighimpactlever

2.2Scalingrealitycheck:revealingthetruth

24

2.3Lighthousesarewritingthescalingsuccessstory

25

3LeadersinscalingFourthIndustrialRevolution:casestudies29

3.1Danone:Apeople-lednetworkapproach

30

3.2Cipla:Network-widetransformationusingseven

31

keyenablers

3.3Midea:Astrongtransformationofficetodeploy32

FourthIndustrialRevolutionatscale

3.4JointheGlobalLighthouseNetworktowritethe33

nextchapter

Contributors34

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GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution2

January2023

GlobalLighthouseNetwork:

ShapingtheNextChapterof

theFourthIndustrialRevolution

Foreword

FranciscoBetti

Head,ShapingtheFutureofAdvancedManufacturingandValueChains;Member,ExecutiveCommittee,

WorldEconomicForum

TheGlobalLighthouseNetworkstartedwitha

visionattheWorldEconomicForum’sAnnual

Meeting2018inDavos-Klosters,Switzerland,whenpublic-andprivate-sectorleaderssetouttoidentifymanufacturersfromabroadrangeofindustries

whoweredemonstratingfrontrunnerleadershipinFourthIndustrialRevolutioninnovation.TheForum,incollaborationwithMcKinsey&Company,scannedthousandsofleadingmanufacturersinsearchofthemostadvancedsites,leadingtotheidentificationofthefirst16lighthouses,whichrangedfromglobalbluechipstosmalllocalbusinesseswithfewerthan100

employees.Thenetworkcontinuedtogrow,becominganeutralcollaborationplatformtoacceleratethe

adoptionofFourthIndustrialRevolutiontechnologiesinmanufacturingthroughnewalliances,partnershipsandashared,cross-industrylearningjourney.

TheGlobalLighthouseNetworktodaycounts

132sites,13ofwhichareadditionallyrecognized

sustainabilitylighthousesfortheirtechnology-

enabledimprovementsonenvironmentalfootprint.Lighthousesareleaderswhohaveembraced

vision,innovationandresponsibilityastheyadoptadvancedtechnologiesacrossproductionnetworksandbeyond,unlockingvaluewhileprioritizing

environmentalsustainability.TheyhavebeentheleadauthorsoftheFourthIndustrialRevolution’sopeningchapter–acompellingstorytoldacrossaseriesofwhitepapersexploringtheevolutionoftechnologydeploymentfromfactoriestovaluechainsend-to-endandbeyond.Alongtheway,lighthouseshaveleftwaypointsthatotherscanfollowtoemulate

theirprogressandnavigatechallenges.Thisisvital

EnnodeBoer

SeniorPartner,

McKinsey&Company

becausethechapterahead–scalingFourthIndustrialRevolutiontechnologiesacrossentireorganizations–issuretobenolessdemandingandexciting.Thatisthefocusoftheresearchpresentedinthispaper.

Whilelocalizedtransformationshaveconfirmed

theopportunitytoachievedouble-digitimpacton

throughput,costsorleadtimethroughFourthIndustrialRevolutiontechnologies,thechallenge–andthe

opportunity,sincelighthousesconsiderthisakeylevertoachievestrategicimperativessuchasproductivity,sustainabilityandresilience–isnowtodrivethis

transformationatscaleacrossproductionnetworksandbeyond.Thismeansatmultiplemanufacturingsites,withthousandsofpeople;moreover,itmeansextendingtechnologydeploymentevenbeyondtosuppliersandcustomers,ortowardnewfunctionslikeresearchanddevelopment(R&D),procurementandlogistics.Anongoing,criticalaspectofstrategywillbesuccessfullyengagingtheworkforcetoencourageFourthIndustrialRevolutiontechnologyadoption.

Informedbytheperspectivesfrom132sitesaroundtheglobe,theanalysispresentedinthislatest

GlobalLighthouseNetworkwhitepaperoffersa

valuablelookathowfrontrunnershavetakentheirplaceasleaders,progressingonrealistictime

horizonswithamatureunderstandingofresourcesandenablersneededtoscale.Astheyhavedoneso,theyhaveestablishedscalingwaypoints,

enablingothercompaniestoengageina“smart

followerstrategy”thattakesadvantageofwhattheyhavelearnedalongtheway–particularlyabout

wheretoinvesteffortsformaximumimpact.

GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution3

Executivesummary

Since2018,lighthousesrecognizedbytheWorld

EconomicForum,workingincollaborationwith

McKinsey&Company,havebeenfrontrunnersoftheFourthIndustrialRevolution.Theirabilitytodriveimpactatscaleinallgeographiesandsectorshasremainedtheessentialdifferentiator,evenasthe

challengeshavechangedwithtime.Atotalof142usecasesresultingindouble-digitimprovementsinfinancial,operationalandsustainabilitymetricsaretheirmarkersofsuccess.

AnewchapteroftheFourthIndustrialRevolution–scalingadvancedtechnologiesthroughout

productionnetworksandbeyond–isunder

wayamidcontinuingmajorglobaldisruptions

thatincludesoaringenergypricesandinflation,talentshortages,supplychaindisruption,and

theincreasingimpactofclimatechange.Againstthisbackdrop,asurveywasconductedto

understandthepositionsoflighthouseandnon-lighthousecompaniesonthisnextchapter.Theresultsrevealedthetopthreestrategicprioritiesofrespondentsacrossallindustriesandregions:

productivity,sustainabilityandresilience–andthescalingofFourthIndustrialRevolutiontechnologiesacrossproductionnetworksisconsideredahigh-impactlevertoachievethesebymost.

Thistypeofscaling,however,isdifficult.Whilemostcompanieshavebeenconfidentaboutemerging

outofpilotpurgatoryforseveralyears,relatively

fewwereabletomovequicklyfromconceptto

executionofusecases.Similarly,scalingFourth

IndustrialRevolutiontechnologiesacrossallfacilitiesofacompany’sproductionnetworkissignificantlymoredifficultthandeployinginonefacility.

Lighthousesareawareofwhatittakestosucceedandrealisticaboutthetimeitwilltake,whereas

manyothermanufacturerssurveyedhavealessconcreteunderstanding.

Thisapparent“awarenessgap”isatellingsign:88%oflighthouseorganizationsreporttobe

onoraheadoftheirscheduleforscalingFourthIndustrialRevolutiontoatleasthalfoftheir

productionnetwork,whileonly60%ofnon-

lighthousesrunonscheduleandnoneahead

ofschedule.Whenstartingthejourneytowardsdigitalization,organizationswouldthusdowellto

berealisticwiththeirtimelinesandtoconsidera

widevarietyofcontingencies.Whileonly7%of

productionnetworksareconsideredadvancedintheuseofadvancedtechniquesfornon-lighthousecompanies,ityields20%forthelighthouses.

Whenaskedabouttheprincipalobstacleof

scaling,mostnon-lighthousespointtoalackof

leadershipcommitmentandinvestment,whereaslighthousesconsideralackofstrategythe

principalobstacle.Regardingthetopenablersofdigitalization,lighthousesoverwhelminglyconsiderworkforceengagementandtransformationofficestobethemostcritical.

Thesedifferencesrepresentanawarenessgap

aboutwhatittakestoscale.Ifnon-lighthouses

engageina“smartfollowerstrategy”,takingintoaccountwhatlighthouseshavealreadylearned,

theywillbeabletoscalefasterandavoidpitfalls.Itstartsbyrecognizingthethreemust-haves

forsuccess.First,buildaclear,value-driven

strategy.Withoutcleardirection,thebreadth

ofpossibilitiesandthevarietyofusecasesand

technologiesthreatentomireorganizationsin

pilotpurgatory.Second,investinpeople.Withouttherightresourceandcapabilitymodels,a

transformationwillsoonrunoutofresourcesandsteam.Third,setuptherightgovernance.Withoutvalueassuranceandgovernance–coupled

withtherightexecutionengine–companies

cannotcapturethevaluetheyseekorgeneraterealimpact.Casestudiesprovidedhereinwillconcretelyillustratethesemust-haves.

Asmanufacturersbeginthenextchapterofthe

FourthIndustrialRevolution,thechallengeisto

achievescalingacrossproductionnetworksand

beyond,tosuppliersandcustomers,andtowards

newfunctions.Organizationsmustredoubletheir

commitmenttothestrategiesforresponsible

growth,workingbothhardandsmartbyengagingkeyenablersforproductivitygainswhileprioritizingsustainabilityandworkforcedevelopment.Thisisthecallfortheglobalmanufacturingcommunity:join

theGlobalLighthouseNetworktofurtherlearnfromlighthousesandtofollowtheirexample,orbecomepartofthegroupofleadersthatlightsthewaytothenextchapteroftheFourthIndustrialRevolution.

GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution4

1

Adynamicnetworkcontinuestoexpand

ThesizeoftheGlobalLighthouseNetworkshowsthatFourthIndustrialRevolution

technologiesarebeingadoptedatscale.

TheworldhasundergonefundamentalchangessincetheearlydaysoftheFourthIndustrialRevolution.FromtheperspectiveoftheGlobalLighthouseNetwork,

thatrevolutioncrystallizedin2018withtherecognitionofthefirstmanufacturingfrontrunnersaslighthouses.

Detailedanalysisofmanysitesyieldedasmall

groupoffrontrunnerswhoweredoingsomethingspecial.Theabilitytoengagetransformationatscalewastheessentialdifferentiatorthenand

remainssonow.Thechallengeshavechanged

withtime,however,andsotoohavetherequisiteapproachestobuildandmaintainmomentum.

Itisknownthatforanyproductionnetworkto

succeedeconomicallyandsustainably,itmust

succeedbothlocallyandglobally.MembersoftheGlobalLighthouseNetworkhavecrystallizedhow

FourthIndustrialRevolutiontechnologyandworkingmodescanhelpcompaniessucceedatbothlevelswhilebeingmoreresilienttoafuturereshufflingof

productionnetworks.

1.1

Morethan130lighthouses

markthestartofanewchapter

Since2018,theGlobalLighthouseNetworkhas

growntoinclude132membersitesselectedbyanindependentexpertpanel.Thisincludes29new

lighthousesin2022andthedesignationofsevensustainabilitylighthouses.Thenetworkspans

industrysectorsfromconsumer-packagedgoods,processindustriesandadvancedindustries,to

pharmaceuticalandmedicalproducts.

Justastheyhavesincethenetwork’sinception,thesesiteshavedemonstratedimpactacrossoperationalperformanceindicators,includingsustainability,

productivity,agility,speedtomarketandcustomization.

GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution5

21

1

Haier

Qingdao,CN

Flex

Sorocaba,BR

222

WesternDigitalSiemens

Shanghai,CNAmberg,DE

233

MondelēzArçelik

Suzhou,CNUlmi,RO

244

HuayiNewMaterialUnilever

Shanghai,CNDapada,IN

255

AdvancedSemiconductorWesternDigital

EngineeringKaohsiung,TW,CNShanghai,CN

266

WesternDigitalHaier

BangPa-in,THTianjin,CN

277

AgilentTechnologiesMicron

Singapore,SGSingapore,SG

28

WesternDigital

Laguna,PH

29

Procter&GambleTakasaki,JP

21

4

5

18

23

22

2

24

19

3

25

4

12

28

26

3

FIGURE1TheGlobalLighthouseNetworkcomprises132lighthousesasofJanuary2023

6

20

29

6

14

5

13

15

16

7

17

1

9

8

11

10

727

Existinglighthouse

2

Newlighthouse

1

Existingsustainabilitylighthouse

Newsustainabilitylighthouse

Newlighthousesin2022

1

LGElectronics

Clarksville,US

2

Unilever

Indaiatuba,BR

3

Flex

Sorocaba,BR

4

TheCoca-ColaCompanyBallina,IE

5

MantaMESH

Fröttstädt,DE

6

Danone

Opole,PL

7

Bosch

Bursa,TR

8

Cipla

Indore,IN

9

CEAT

Halol,IN

10

Johnson&JohnsonConsumerHealthMulund,IN

11

Mondelēz

SriCity,IN

12

Dr.Reddy’sLaboratories

Hyderabad,IN

13

ContemporaryAmperexTechnologyYibin,CN

14

SanyHeavyIndustry

Changsha,CN

15

Wistron

Zhongshan,CN

16

FoxconnIndustrialInternetShenzen,CN

17

Midea

Foshan,CN

18

Lenovo

Hefei,CN

19

Haier

Hefei,CN

20

Unilever

Tianjin,CN

Source:WorldEconomicForumGlobalLighthouseNetwork

GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution6

Lighthouses’digitaljourneyrevealimpactacrossoperational

performanceindicatorsandenvironmentalsustainability

Impactobserved,%improvement

100%

8-100%

4-95%

5-75%

1-100%

Sustainability

GHGemissions

Wastereduction

Waterconsumptionreduction

Energyefficiency

KPIsimprovements

FIGURE2

Range

100%

Productivity

Factoryoutputincrease

4-140%

Productivityincrease

3-400%

OEE*increase

2-85%

Productcostreduction

2-70%

Operatingcostreduction

1-100%

Qualitycostreduction

2-100%

100%

Agility

Inventoryreduction

5-100%

Leadtimereduction

10-100%

Change-overshortening

10-100%

Ontimedeliveryincrease

1-33%

100%

Speedtomarket

Speed-to-marketreduction

10-90%

Designiteration

timereduction

2-100%

100%

Customization

Lotsizereduction

40-100%

◆Sustainabilitylighthouse

◆End-to-endlighthouse

◆Factorylighthouse

*Overallequipmenteffectiveness

Source:WorldEconomicForumGlobalLighthouseNetwork,2022

GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution7

FIGURE3

TheGlobalLighthouseNetworkisgrowinginsizeanddiversity

acrossallindustrysectors

Consumerpackagedgoods

Alibaba

Apparel,Hangzhou,CN

TheCoca-ColaCompany

Consumergoods,Ballina,IE

Danone

Consumergoods,Opole,PL

Henkel

Consumergoods,Düsseldorf,DE

Henkel

Consumergoods,Montornès,ES

Henkel

Consumergoods,Toluca,MX

Mondelēz

Consumergoods,SriCity,IN

Mondelēz

Consumergoods,Suzhou,CN

Procter&Gamble

Consumergoods,Amiens,FR

Procter&Gamble

Consumergoods,Guangzhou,CN

Procter&Gamble

Consumergoods,Lima,OH,US

Procter&Gamble

Consumergoods,Rakona,CZ

Procter&Gamble

Consumergoods,Taicang,CN

Procter&Gamble

Consumergoods,Takasaki,JP

TsingtaoBreweryCo

Consumergoods,Qingdao,CN

Unilever

Consumergoods,DapadaIN

Unilever

Consumergoods,Dubai,UAE

Unilever

Consumergoods,Hefei,CN

Unilever

Consumergoods,Indaiatuba,BR

Unilever

Consumergoods,Taicang,CN

Unilever

Consumergoods,Tianjin,CN

Processindustries

BaoshanIron&Steel

Steelproducts,Shanghai,CN

DCPMidstream

Oilandgas,Denver,CO,US

MODEC

Oilandgas,RiodeJaneiro,BR

Petkim

Chemicals,Izmir,TR

Petrosea

Mining,Tabang,ID

POSCO

Steelproducts,Pohang,KR

RenewPower

Renewableenergy,Hubli,IN

SaudiAramco

Oilandgas,Abqaiq,SA

SaudiAramco

Oilandgas,Khurais,SA

SaudiAramco

Oilandgas,Uthmaniyah,SA

STARrefinery

Oilandgas,Izmir,TR

TataSteel

Steelproducts,Ijmuiden,NL

TataSteel

Steelproducts,Jamshedpur,IN

TataSteel

Steelproducts,Kalinganagar,IN

Advancedindustries

AdvancedSemiconductor

Engineering(ASE)

Electronics,Kaohsiung,TW,CN

AGCO

Agriculturalequipment,

Marktoberdorf,DE

AgilentTechnologies

Industrialequipment,Singapore,SG

Arçelik

Homeappliances,Eskişehir,TR

Arçelik

Homeappliances,Ulmi,RO

AUO

Optoelectronics,Taichung,TW,CN

BMWGroup

Automotive,Regensberg,DE

BOEOptoelectronicsTechnologyOptoelectronics,Fuzhou,CN

Bosch

Automotive,Bursa,TR

Bosch

Automotive,Changsha,CN

Bosch

Automotive,Suzhou,CN

Bosch

Automotive,Wuxi,CN

ContemporaryAmperex

Technology

Electronics,Nindge,CN

ContemporaryAmperex

Technology

Electronics,Yibin,CN

CEAT

Electronics,Halol,IN

CITICDicastal

Automotive,Qinhuangdao,CN

Danfoss

Industrialequipment,Tianjin,CN

De’Longhi

Homeappliances,Treviso,IT

Ericsson

Electronics,Lewisville,TX,US

FastRadiuswithUPS

Additivemanufacturing,

Chicago,ILUS

Flex

Electronics,Althofen,AT

Flex

Electronics,Sorocaba,BR

FordOtosan

Automotive,Kocaeli,TR

FOTONCummins

Automotive,Beijing,CN

Foxconn

Electronics,Chengdu,CN

FoxconnIndustrialInternet

Electronics,Shenzen,CN

FoxconnIndustrialInternet

Electronics,Shenzen,CN

Foxconn

Electronics,Wuhan,CN

Foxconn

Electronics,Zhengzhou,CN

GroupeRenault

Automotive,Cléon,FR

GroupeRenault

Automotive,Curitiba,BR

GroupeRenault

Automotive,Maubeuge,FR

Haier

Homeappliances,Hefei,CN

Haier

Homeappliances,Qingdao,CN

Haier

Homeappliances,Qingdao,CN

Haier

Homeappliances,Shenyang,CN

Haier

Homeappliances,Tianjin,CN

Haier

Homeappliances,Zhengzhou,CN

Hitachi

Industrialequipment,HitachiJP

HP

Electronics,Singapore,SG

HuayiNewMaterial

Electronics,Shanghai,CN

Infineon

Semiconductors,Singapore,SG

Innolux

Optoelectronics,Kaohsiung,TW,CN

Lenovo

Electronics,Hefei,CN

LGElectronics

Electronics,Clarksville,TN,US

LGElectronics

Electronics,Changwon,KR

LSELECTRIC

Electricalcomponents,Cheongju,KR

MantaMESH

Electronics,Fröttstädt,DE

Micron

Semiconductors,Singapore,SG

Micron

Semiconductors,Taichung,TW,CN

Midea

Homeappliances,

Foshan,CN

Midea

Homeappliances,Guangzhou,CN

Midea

Homeappliances,Hefei,CN

Midea

Homeappliances,Jingzhou,CN

Midea

Homeappliances,Foshan,CN

Nokia

Electronics,Oulu,FI

PhoenixContact

Industrialautomation,Blomberg,DE

Protolabs

Additivemanufacturing,

Plymouth,MNUS

Rold

Electricalcomponents,

CierroMaggiore,IT

SAICMaxus

Automotive,Nanjing,CN

SandvikCoromant

Industrialtools,Gimo,SE

SanyHeavyIndustry

Industrialequipment,Beijing,CN

SanyHeavyIndustry

Industrialequipment,Changsha,CN

SchneiderElectric

Electricalcomponents,Batam,ID

SchneiderElectric

Electricalcomponents,

Hyderabad,IN

SchneiderElectric

Electricalcomponents,

LeVaudreuil,FR

SchneiderElectric

Electricalcomponents,

Lexington,KY,US

SchneiderElectric

Electricalcomponents,Wuxi,CN

Siemens

Industrialautomationproducts,Amberg,DE

Siemens

Industrialautomationproducts,Chengdu,CN

Weichai

Industrialmachinery,Weifang,CN

WesternDigital

Electronics,BangPa-in,TH

WesternDigital

Electronics,Laguna,PH

WesternDigital

Electronics,Penang,MY

WesternDigital

Electronics,Prachinburi,TH

WesternDigital

Electronics,Shanghai,CN

Wistron

Electronics,Kunshan,CN

Wistron

Electronics,Zhongshan,CN

Source:WorldEconomicForumGlobalLighthouseNetwork

GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution8

Source:WorldEconomicForumGlobalLighthouseNetwork

Pharmaceuticalsandmedicalproducts

Bayer

Pharmaceutical,Garbagnate,IT

Cipla

Pharmaceuticals,Indore,IN

Dr.Reddy’sLaboratories

Pharmaceuticals,Hyderabad,IN

GEHealthcare

Medicaldevices,Hino,JP

GSK

Pharmaceuticals,Ware,UK

Johnson&JohnsonConsumerHealthSelf-careproducts,Helsingborg,SE

Johnson&JohnsonConsumerHealthSelf-careproducts,Mulund,IN

Johnson&JohnsonDePuySynthesMedicaldevices,Bridgewater,NJ,US

Johnson&JohnsonDePuySynthesMedicaldevices,Cork,IR

Johnson&JohnsonJanssen

Pharmaceuticals,Cork,IR

Johnson&JohnsonJanssen

Pharmaceuticals,Latina,IT

Johnson&JohnsonVisionCare

Medicaldevices,Jacksonville,FL,US

Johnson&JohnsonVisionCare

Medicaldevices,London,UK

Sanofi

Pharmaceuticals,Paris,FR

Teva

Pharmaceuticals,Amsterdam,NL

Zymergen

Biotechnology,Emeryville,CA,US

Johnson&JohnsonConsumerHealthSelf-careproducts,Bangkok,TH

Johnson&JohnsonDePuySynthesMedicaldevices,Suzhou,CN

NovoNordisk

Pharmaceuticals,Hillerød,DK

TheGlobalLighthouseNetworkisgrowinginsizeanddiversityacrossallindustrysectors(continued)

FIGURE3

GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution9

Digitalrecruitmentplatformtailoredtoshopfloor

Analyticsplatformforremoteproductionoptimization

Analyticsplatformforyieldmanagementandroot-causeanalysis

Digitaldashboardstomonitor

OEEperformance

AI-enabledsafetymanagement

Automatedinspectionenabledbydigitalthread

Digitalqualityaudit

Digitalworkinstructions

andqualityfunctions

Digitallyenabledbatchrelease

FIGURE4

Lighthousesaredeploying142usecases,withsomefocusingwithinthemanufacturingsiteandothersonconnectingtheend-to-endvaluechain(1/2)

Manufacturingsite

Digital

assembly

andmachines

Additivemanufacturing(3Dprinting)

Advancedindustrialinternetofthings(IIoT)appliedtoprocessoptimization

Artificialintelligence(AI)-guided

machineperformanceoptimization

AI-poweredmaterialhandlingsystem

AI-poweredprocesscontrol

Automatedmaterialhandling

Automatedtooldesign

Collaborativeroboticsandautomation

Cycletimeoptimizationthroughbig-dataanalyticsonlinesPLCs*

Digitalengineering

Digitalleantools(e.g.eKanban)

Digitaltwinforflexibleproduction

Digitallyenabledflexiblemanufacturing

Digitallyenabledmodular

productionconfiguration

Digitallyenabledvariabletakttime

Light-guidedassemblysequence

Mixedrealitytoenabledigitaltraining

Real-timelocatingsystem(RTLS)forkeymanufacturingcomponents

Repairprocessautomation

Automatedlinebalancing

Digitalmaintenance

Analyticsplatformfordeviation

root-causeidentification

Digitallyenabledpipelineleak

preventionanddetection

Costoptimizationofheavyoperations

throughsensoranalysis

Machinealarmaggregation,prioritizationandanalytics-enabledproblemsolving

Digitalperformancemanagement

Digitaltoolstoenhanceaconnectedworkforce

Digitaltwinforremoteproductionoptimization

Digitallyenabledman-machinematching

Predictivemaintenanceaggregatingdatabasedonhistoricalandsensordata

Real-timepipelinecostoptimization

basedonedgesensors

Enterprisemanufacturingintelligencesystemtoupgradeoperationsmanagement

Integrationplatformtoconnectmachine-leveldatawithenterprisesoftware

Real-timeassetperformance

monitoringandvisualization

Remoteassistanceusingaugmentedreality

Unmannedvehiclesforinspection

Sensor-basedmanufacturekey

performanceindicators(KPI)reporting

Smartworkforceupskillingtool

Analytics-drivennaturalriskpredictionDigitaldashboardstomonitorOEEperformance

Digitalqualitymanagement

AI-poweredopticalinspection

AI-poweredautomatedtestingandrepair

Automatedin-lineoptical

inspectiontoreplaceend-

productmanualinspections

Digitallyenabledsustainability

Advancedanalyticsenabledcleanwaterreductionandcontaminatedwatercleaningoptimization

Advancedanalyticsenabled

sustainabilityoptimization

Digitaltwinforsustainability

End-to-endCO2trackingand

reportingacrossentirevaluechain

Digitallyenabledquality

failurediagnosis

Digitizedstandardproceduresforlineoperationswith

integratedworkflow

Fieldqualityfailuresaggregation,prioritizationandadvanced

analytics-enabledproblem-solving

IIoTrealtimesensorbaseddataaggregationforenergy,emissions,wasteandwatermanagement

Sensor-baseddatacollectionforenergymanagement

Internetofthings-enabled

manufacturingqualitymanagement

Mixedrealityglassestoguide

operatorsintheend-of-lineinspection

Qualityimprovementby

predictiveanalytics

Energyoptimizationby

predictiveanalytics

IIoTandadvancedanalyticsbasedenergyconsumptionoptimization

Scanningtoreplaceand

improveperformancefor

high-costcoordinated

measuringmachines(CMM)

AI-powerednoiseinspection

AI-poweredtestingoptimization

AI-enabledenergyconsumptionpredictionandoptimization

*Programmeablelogiccontroller

Source:WorldEconomicForumGlobalLighthouseNetwork

GlobalLighthouseNetwork:ShapingtheNextChapteroftheFourthIndustrialRevolution10

Aggregatedemandacrossend-to-endsup