VDA6完整版本.3过程审核检查表(带示例-自动计算符合率)

,,,,,审核报告编号（AuditReportNbr.）2005-001,,,,,,

,,,,产品设计(ProductDesign),审核日期（Audit-Date）:6/1~6/2,,,,,,

,,,,,,,,,,,,

M1,,,产品开发计划（ProductDevelopmentPlanning）,,,,,,,,

,,M1.1,,Arecustomerrequirementsavailable?,销售部接到顾客新产品需求，将相关的输入信,0,,,0,,

,,,,是否已具有顾客对产品的需求?,息记录在《顾客信息传递卡》内，传递给予技术,4,,,0,,

,rel,,,,/品管/物控作前期分析与评审。,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M1.2,,Isaproductdevelopmentplanavailableandare,查《项目进度汇总表》均有记录。对于全新的,0,,,0,,

,,,,thetargetsmaintained?,产品或顾客有特殊要求时，单个项目有APQP进,4,,,0,,

,rel,,,"是否具有产品开发计划,并遵守目标值?",度表。项目经理跟进进度情况。,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M1.3,,Aretheresourcesfortherealizationofthe,有成立CFT小组。新增设备和工装均由CFT小组,0,,,0,,

,,,,productdevelopmentplanned?,策划，并申购和下达《工装施工单》。,4,,,0,,

,rel,,,是否策划了落实产品开发的资源?,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M1.4,,Havetheproductrequirementsbeendetermined,从5月份开始，对设计输入的评审记录在《设计,0,,,0,,

,,,,andconsidered?,任务书》内。,4,,,0,,

,rel,,,是否了解并考虑到了对产品的要求?,新项目将开始实施。,6,,,0,,

,X,,,,,8,X,,8,,

,,,,,,10,,,0,10,8

,,,,,,,,,,,,

,,M1.5,,Hasthefeasibilitybeendeterminedbasedonthe,新产品开发可行性的评审记录在《顾客信息传,0,,,0,,

,,,,availablerequirements?,递卡》内。各部门评审不通过时（即不可行时）,4,,,0,,

,rel,,,是否调查了以现有要求为依据的开发可行性?,由销售部反馈给顾客。,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M1.6,,Arethenecessarypersonnelandtechnical,本公司目前有机械件产品设计和模具设计工程,0,,,0,,

,,,,conditionsfortheprojectprocessplanned/,师40余人。能熟练运用AUTOCAD，PRO/E，,4,,,0,,

,rel,,,available?,MOLD-FLOW等工具。,6,,,0,,

,X,,,是否已计划/已具备项目开展所需的人员与技术,目前缺少电子设计和软件设计工程师。,8,X,,8,,

,,,,的必备条件?,,10,,,0,10,8

,,,,,,,,,,,,

,,,,,,,,,,,,

,,,,,,,,,,,,

,,,,,,,,,,,,

,,,,,审核报告编号（AuditReportNbr.）2005-001,,,,,,

,,,,产品设计(ProductDesign),审核日期（Audit-Date）:6/1~6/2,,,,,,

,,,,,,,,,,,,

M2,,,产品实现开发(RealizingProductDevelopment),,,,,,,,

,,M2.1,,IsthedesignFMEAraisedandareimprovement,TS009产品没有设计责任，没有D-FMEA。,0,,,0,,

,,,,measuresestablished?,本公司有设计责任的产品，均有D-FMEA。CJ-CA,4,,,0,,

,rel,,,"是否已进了设计D-FMEA,并确定了改进措施?",162系列，CJ-CA174系列产品有完整的D-FMEA。,6,X,,6,,

,X,,,,其它类产品（如线束，CD-CHANGER线束，接插,8,,,0,,

,,,,,件）没有根据产品族系列，总结相应的D-FMEA。,10,,,0,10,6

,,,,,,,,,,,,

,,M2.2,,IsthedesignFMEQAupdatedintheproject,查CJ-CA162，174，143系列产品，D-FMEA均有,0,,,0,,

,,,,processandareestablishedmeasuresrealized?,更新记录。已确定的措施已落实。,4,,,0,,

,rel,,,设计D-FMEA是否在项目过程中补充更新?已确,,6,,,0,,

,X,,,定的措施是否已落实?,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M2.3,,Isaqualityplanprepared?,此项在我公司项目管理中列为顾客特殊要求。,0,,,0,,

,,,,是否已制定了质量计划?,SVHUI的产品APQP记录中目前没有质量保证,4,,,0,,

,rel,,,,计划。,6,X,,6,,

,X,,,,,8,,,0,,

,,,,,,10,,,0,10,6

,,,,,,,,,,,,

,,M2.4,,Aretherequiredreleases/qualificationrecords,有设计评审报告，计计确认报告，试生产确认,0,,,0,,

,,,,availableattherespectivetimes?,报告。,4,,,0,,

,rel,,,是否已获得各阶段所要求的认可/合格证明?,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M2.5,,Aretherequiredresourcesavailable?,,0,,,0,,

,,,,是否已具备所要求的产品开发能力?,,4,,,0,,

,rel,,,,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,,,,sum.M1/M2,110,98,,,,

,,,,产品设计的符合度（LevelofComplianceProductDesign）,,89,%,,,,

,,,,,,,,,,,,

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,,,,,审核报告编号（AuditReportNbr.）2005-001,,,,,,

,,,,过程设计(ProcessDesign),审核日期（Audit-Date）:6/1~6/2,,,,,,

,,,,,,,,,,,,

M3,,,过程开发计划（ProcessDevelopmentPlanning）,,,,,,,,

,,M3.1,,Aretheproductrequirementsavailable?,,0,,,0,,

,,,,是否具有对产品的要求?,,4,,,0,,

,rel,,,,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M3.2,,Isaprocessdevelopmentplanavailableand,,0,,,0,,

,,,,arethetargetsmaintained?,,4,,,0,,

,rel,,,"是否已具有过程开发计划,是否遒守目标值?",,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M.3.3,,Aretheresourcesforrealizationofserialpro-,生产辅助工装由工程组提出“工装申请表”。,0,,,0,,

,,,,ductionplanned?,,4,,,0,,

,rel,,,是否已策划了落实批量生产的资源?,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,,,0,10,0

,,,,,,,,,,,,

,,M3.4,,Havetheprocessrequirementsbeendetermined,对接插件有通断测试设备和工装。有ICT测试设,0,,,0,,

,,,,andconsidered?,备。新增了1台压接端子断面分析仪。这些都是,4,,,0,,

,rel,,,是否了解并考虑到了对生产过程的要求?,考虑到了客户对生产过程的要求。,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M3.5,,Arethenecessarypersonnelandtechnical,,0,,,0,,

,,,,preconditionsfortheprojectprocessplanned/,,4,,,0,,

,rel,,,available?,,6,,,0,,

,X,,,是否已计划/已具备项目开展所需的人员与技术,,8,,,0,,

,,,,的必要条件?,,10,X,,10,10,10

,,,,,,,,,,,,

,,M3.6,,IstheprocessFMEAraisedandareimprovement,已根据产品族系列做了相应的P-FMEA。,0,,,0,,

,,,,measuresestablished?,PCB板系列接插件产品目前还没有做P-FMEA。,4,,,0,,

,rel,,,"是否已做了过程P-FMEA,并确定了改进措施?",,6,X,,6,,

,X,,,,,8,,,0,,

,,,,,,10,,,0,10,6

,,,,,,,,,,,,

,,,,,,,,,,,,

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,,,,,审核报告编号（AuditReportNbr.）2005-001,,,,,,

,,,,过程设计(ProcessDesign),审核日期（Audit-Date）:6/1~6/2,,,,,,

,,,,,,,,,,,,

M4,,,过程实现开发(RealizingProcessDevelopment),,,,,,,,

,,M4.1,,IstheprocessFMEAupdatedwhwnamend-,普通线束的P-FMEA中30工序（虚焊），其RPN值,0,,,0,,

,,,,mentsaremadeduringtheprojectprocessand,为200，建议措施为使用恒温铬铁，但在相应的,4,,,0,,

,rel,,,aretheestablishedmeasuresimplemented?,控制计划中没有要求使用恒温铬铁，相应的工,6,X,,6,,

,X,,,过程P-FMEA是否在项目过程中补充更新?已确,位也没有使用恒温铬铁。,8,,,0,,

,,,,定的措施是否已落实?,,10,,,0,10,6

,,,,,,,,,,,,

,,M4.2,,Isaqualityplanprepared?,对于一些顾客有特殊要求时，均有制定制造验,0,,,0,,

,,,,是否制定了质量计划?,证计划。,4,,,0,,

,rel,,,,SVHUI的相关产品APQP记录中没有相应的记录。,6,,,0,,

,X,,,,,8,X,,8,,

,,,,,,10,,,0,10,8

,,,,,,,,,,,,

,,M4.3,,Aretherequiredreleases/qualificationrecords,,0,,,0,,

,,,,availableattherespectivetimes?,,4,,,0,,

,rel,,,是否已具备各阶段所要求的认可/合格证明?,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M4.4,,Isapre-productioncarriedoutunderserial,,0,,,0,,

,,,,conditionsfortheserialrelease?,,4,,,0,,

,rel,,,是否为了进行批量生产认可而进行在批量生产,,6,,,0,,

,X,,,条件下的试生产?,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M4.5,,Aretheproductionandinspectiondocuments,,0,,,0,,

,,,,availableandcomplete?,,4,,,0,,

,rel,,,生产文件和检验文件是否具备且齐全?,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M4.6,,Aretherequiredresourcesavailable?,有初始过程能力分析系统，针对产品和过程的,0,,,0,,

,,,,是否已具备所要求的批量生产能力?,特殊特性进行初始能力研究。,4,,,0,,

,rel,,,,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,,,,sum.M3/M4,120,100,,,,

,,,,过程设计的符合度（LevelofComplianceProcessDesign）,,83,%,,,,

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,,,,,审核报告编号（AuditReportNbr.）2005-001,,,,,,

,,,,PartB:生产(Production),审核日期（Audit-Date）:6/1~6/2,,,,,,

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M5,,,供方/来料（Suppliers/InputMaterial）,,,,,,,,

,,M5.1,,Areonlyapprovedqualitycapablesuppliers,目前合格供应商有104家，其中通过ISO9001认证,0,,,0,,

,,,,used?,的企业有24家，通过QS9000的企业只有3家。,4,,,0,,

,rel,,,是否仅允许已认可的且有质量能力的供方供货?,没有供应商质量保证体系开发计划，与TS16949,6,X,,6,,

,X,,,,标准中7.4.1.2的要求不符。,8,,,0,,

,,,,,,10,,,0,10,6

,,,,,,,,,,,,

,,M5.2,,Istheagreedqualityofthepurchasedparts,"新亚电子提供的""出货检验报告"",没有批次号,无",0,,,0,,

,,,,guaranteed?,法追溯.,4,,,0,,

,rel,,,是否确保供方所供产品的质量达到供货协议要,,6,X,,6,,

,X,,,求?,,8,,,0,,

,,,,,,10,,,0,10,6

,,,,,,,,,,,,

,,M5.3,,Isthequalityperformanceevaluatedandare,,0,,,0,,

,,,,correctiveactinsintroducedwhenthereare,,4,,,0,,

,rel,,,deviationsfromtherequirements?,,6,,,0,,

,X,,,是否评价供货实物质量?与要求有偏差时是否采,,8,,,0,,

,,,,取措施?,,10,X,,10,10,10

,,,,,,,,,,,,

,,M5.4,,Aretargetagreementsforcontinualimprovement,,0,,,0,,

,,,,ofproductsandprocessmadeandimplemented,,4,,,0,,

,rel,,,withthesuppliers?,,6,,,0,,

,X,,,是否与供方就产品与过程的持续改进商定质量目,,8,,,0,,

,,,,"标,并付诸落实?",,10,X,,0,10,0

,,,,,,,,,,,,

,,M5.5,,Aretherequiredreleasesforthedeliveredserial,《样品确认报告》不完整：,0,,,0,,

,,,,productsavailableandtherequiredimprove-,"1.IQC检验员在检查时没有对照样品确认报告,样",4,X,,4,,

,rel,,,mentsmeasuresimplemented?,"品确认报告缺少供应商的设计图纸,规格书,检测",6,,,0,,

,X,,,对已批量供货的产品是否具有所要求的批量生,报告.认可的样品.,8,,,0,,

,,,,"产认可,并落实了所要求的改进措施?","2.更改的产品,需重新进行""样品确认报告""流程.",10,,,0,10,4

,,,,,,,,,,,,

,,M5.6,,"Aretheproceduresagreedwiththecustomer,","3.外购/外协件,没有认可的""样品确认报告"",不可以",0,,,0,,

,,,,"regardingcustomer-suppliedproducts,main-",执行检验.,4,,,0,,

,rel,,,tained?,,6,,,0,,

,X,,,是否对顾客提供的产品执行了与顾客商定的方,1.对顾客提供产品的检验报告没有分开保存.,8,X,,8,,

,,,,法?,,10,,,0,10,8

,,,,,,,,,,,,

,,M5.7,,Arethestocklevelsofinputmaterialmatchedto,,0,,,0,,

,,,,productionneeds?,,4,,,0,,

,rel,,,原材料库存(量)状况是否适合于生产要求?,,6,,,0,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M5.8,,Areinputmaterials/internalresiduesdelivered,,0,,,0,,

,,,,andstoredaccordingtotheirpurpose?,,4,,,0,,

,rel,,,原材料/内部剩余材料是否有合适的进料和贮存,,6,,,0,,

,X,,,方法?,,8,,,0,,

,,,,,,10,X,,10,10,10

,,,,,,,,,,,,

,,M5.9,,Isthepersonnelqualifiedfortherespective,,0,,,0,,

,,,,tasks?,,4,,,0,,

,rel,,,员工是否具有相应的岗位培训?,,6,,,6,,

,X,,,,,8,,,0,,

,,,,,,10,X,,10,10,16

,,,,,,,,,,,,

,,,,,sum.M5,90,70,,,,

,,,,,符合度（LevelofCompliance）,78,%,,,,

,,,,,,,,,,,,

,,,,,审核报告编号（AuditReportNbr.）2005-001,,,,,,

,,,,,审核日期（Audit-Date）:6/1~6/2,,,,,,

,,,,,,,,,,,,

M7,,,顾客服务/顾客满意度（CustomerService/CustomerSatisfaction/Service）,,,,,,,,

,,M7.1,,Arethecus