009设备操作指导卡中英文对照

设备操作指导卡Equipmentoperatingguidancecards设备名称Equipmentname轮辋卷圆机Rimrollroundmachine性能、用途及简单过程Performance,useandsimplecourse条形板料加工成圆形状态的过程。当条形板料由送料轨道送入时，板料在三辊的作用下弯曲变形，形成圆形，并由气缸推动推料板将圆形工件推出。该设备为后道工序提供圆形工件。Shapeboardmaterialprocessingbecomesthecourseofcircularstate.Pawnshapeboardmaterialfromsendmaterialorbitsendfashionable,boardmaterialisbeingcurvedanddeformedundertheroleof3rollers,formsround,andfromcylinderpromotescrapingwingswillcircularworkpieceputtothemarket.Thisequipmentoffersroundworkpieceforrearroadprocess.结构及部件Structureandparts总电控柜、控制操作柜、电机、变速箱、气缸、送料轨道、万向节、润滑系统、感应开关、机体等。Alwayselectronic-controlledcupboard,controloperatingcupboard,generator,gearboxandcylinder,sendmaterialorbit,universaljoint,lubricationsystem,inductionswitchandorganismetc..操作步骤Operatestep合上总电控柜内的电源总开关。Jointhebatterymainswitchintotalelectronic-controlledcupboard.将转换开关打到手动位置，拔出急停按钮，打开钥匙开关，手动操作气撑往复运动两次。Hittransferswitchtogetmovelocation,pulloutemergencystopbutton,openkeyswitch,operateairbyhandtosupportreciprocatingsporttwice.开启电机，将转换开关转为自动位置，用手感应一下送料道轨上的感应开关，让设备自动完成一个完整的动作。Opengenerator,itisautomaticlocationtoturntransferswitch,shouldsendtheinductiononmaterialroadrailswitchwithfeel,letequipmentcompleteacompletemovementvoluntarily.将条形板料水平放在送料道轨上，用手轻送至传动辊之间，设备自动将料卷入并完成一个完整的动作。Putshapeboardmateriallevelinsendmaterialroadrailon,usehandismateriallightsendbetweentransmissionroller,equipmentisdrawnintovoluntarilyandiscompletedintoacompletemovement.注意事项Noticeitem开机前，清除送料道轨上的其它杂物，检查推料气撑的气压达到要求（≥6Kg/cm2），设备润滑油油量达到油标的2/3处。Beforestart,clearawaytosendtheothermiscellaneousthingonmaterialroadrail,inspecttopushthematerialangryatmosphericpressurethatsupportedreachrequirement(≥6Kg/cm2),theequipmentoiloflubricatingoilquantityreachoilmark2/3place.设备及设备的气撑必须自动复位后，才能继续下一个循环动作。Theairofequipmentandequipmentsupportmustautomaticresetafter,thencancontinuenextcirculatingmovement.设备在进行工作时，严禁任何人员检修、调整、紧固模具及其它松动部位。Strictlyforbidanypeopleoverhaulandadjustmentwhenequipmentcarriesoutwork,tightfirmlymouldandotherlooseposition.设备运行时，工作人员严禁离开工作岗位，卷圆行程内严禁其他人员进入。Whenequipmentruns,staffstrictliesforbidtoleaveworkingpost,rollisroundtostrictlyforbidotherpeopleinroutetoenter.检查上道工序送来的轮辋料尺寸：检查轮辋料的平行度是否≤0.5mm。Oninspectionsayprocesstherimmaterialsizethatsent:Inspecttheparallelismofrimmaterialwhether≤0.5mm.送料时，工作人员不得将手超过送料道轨上的感应开关。Whensendingmaterial,staffmustnotexceedhandtosendtheinductionswitchonmaterialroadrail.故障排除Troubleremoval故障原因Faultreason排除方法Removemethod1、设备不能启动Equipmentcannotstart启动按钮、急停按钮损坏Startbuttonandemergencystopbuttontodamage更换按钮开关Changepush-buttonswitchPLC没有输入或输出PLChasnoinputorexport检查输入信号源或更换输入接点。Inspectinputsignalsourceorchangeinputcontact.通过编程器更换输出接点。Throughprogrammingware,changeexportcontact.2、工件变形Rolluproundworkpiecetowarp设备三辊间隙、平行度调整不当Equipmentrollergapandparallelismadjustmentunsuitable通过机体上的标尺尺寸，调整机体上部的四个调整螺丝，使两边的尺寸一致。Throughthe4adjustmentscrewsoftheadjustmentorganismtopandsizeofstaffgaugeonorganism,makethesizeofbothsidesconsistent.3、卷圆工件不能推出Rolluproundworkpiececannotputtothemarket气缸压力不足Cylinderpressureisbelow增大气体的压力Increasethepressureofgas感应开关损坏Inductionswitchdamage更换感应开关Changeinductionswitch维护保养Careandmaintenance每周一清理一次总控制柜内的灰尘，由白班下班前断电清理。Everyweekacleaningonceistotaltocontrolthedustincupboard,beforefromdayshift,comingoffwork,brokenelectricityputsinorder.设备正常工作中，推料板的导柱加润滑油1次/2小时，以减少导柱的磨损。Inequipmentnormalwork,theguidepillarofscrapingwingsaddstheone/oflubricatingoilfor2hours,inordertoreducethewearofguidepillar.每班下班前将设备及周围卫生进行清理，并按下急停按钮，关掉总电源和气源。Beforeperclass,comingoffwork,carryoutequipmentandaroundhygienetoputinorder,andclosethegentlesourceofpowersourceaccordingtonextemergencystopbutton.责任人Responsibilityperson检查人Inspectperson设备操作指导卡Equipmentoperatingguidancecards设备名称Equipmentname轮辋对焊机Rimforwelder性能、用途及简单过程Performance,useandsimplecourse圆形工件对焊成型的过程。将圆形工件放在上下钳口之间，两钳口将工件夹紧，可移动钳口在液压马达的带动下进行运动，同时圆形工件的两个端面在凸轮及强电流的作用下引弧、焊接、顶断成型。Circularworkpieceisforthecourseofweldingtype.Putcircularworkpiecebetweenaboutgate,twogatesclipsworkpiece,canmovegateinhydraulicmotordrivetocarryoutsport,atthesametime,thetwoendpanelsofcircularworkpiecedrawarc,weldingandtopundertheroleofcamandstrongcurrenttobreakintotype.结构及部件Structureandparts总电控柜、控制操作台、液压站、液压马达、焊接变压器、上下钳口、冷却器、机体等。Alwayselectronic-controlledcupboard,controlworkstationandhydraulicpressurearestood,hydraulicmotor,weldingtransformer,aboutgate,coolerandorganismetc..操作步骤Operatestep合上总电源开关；拔出急停按钮，打开钥匙开关，启动液压站电机。Jointotalmainsswitch;Pulloutemergencystopbutton,openkeyswitch,starthydraulicstationgenerator.将转换开关打到手动位置，手动空载运行焊机两次。Hittransferswitchtogetmovelocation,thewelderofbyhandofemptyrunningtwo.打开焊接电源、冷却水泵，撤掉钳口处的垫块。Openweldingpowersourceandthepumpofcoolingwater,removethespaceblockgate.将转换开关打到自动位置，按住复位开关直至复位灯亮。Hittransferswitchautomaticlocation,lightaccordingtoresetswitchtillresetlamp.将前道工序送至的圆形工件放在两钳口处，踩下钳口压紧开关，盖好石棉板。Sendformerroadprocesstocircularworkpieceputintwogateplaces,stepongatetocompresstightlyswitch,coverasbestosboard.按下焊接按钮进行焊接；焊接结束后，迅速将焊接完成的工件移至下道工序。Accordingtoweldingbutton,carryoutwelding;Afterweldingfinishes,thequickworkpieceofcompletingweldingismovedtoroadprocess.注意事项Noticeitem冷却水位必须达到水箱的2/3；焊接变压器内无杂物，各接线柱无松动。Thepositionofcoolingwatermustreachwatertank2/3;Inweldingtransformerwithoutmiscellaneousthing,itisloosethateachwiringcolumndonothave.手动运行时，应在压下钳口前，两铜极上必须加上和工件大致等厚的垫块。Whenbyhandruns,shouldinpressgatebefore,twocoppersveryonmustaddwithworkpiecewaitforthickspaceblockapproximately.焊接前，必须打开冷却水泵，并要等待刨渣设备准备完毕后才能进行焊接。Beforewelding,mustopenthepumpofcoolingwater,andwillwaitthetalentafterplanedregsequipmentpreparationiscompletedtocarryoutwelding.放料时，应注意板料不能有错位，前后上下应保持对齐。Whenputingmaterial,shouldnoticethatboardmaterialcannothaveoffset,onaroundshouldkeepforeven.焊接过程中，工作人员或非工作人员严禁站在钳口的正前方。Inweldingcoursestaffornotstaffstrictlyforbidstationthestraightfrontingate.焊接过程中应注意闷火，一旦发生闷火应立即停机。Inweldingcourse,shouldnoticetocovertightlyfire,onceoccuringboredfireshouldstopimmediatelymachine.冬季要将冷却水放掉，并用空气将剩余的水清理干净（特别是水泵内水）。Winterwillputcoolingwater,anditiscleantoputinordersurpluswaterwithair(especiallythewaterinpump).故障排除Troubleremoval故障原因Faultreason排除方法Removemethod对焊开裂Forweldingcrack焊机电流偏小、偏大Weldercurrentislittle,big调整焊机档位Adjustwelderfilesposition焊接、顶断时间不当Weldingandverybrokentimeunsuitable调整总控柜内的焊接时间Adjusttheweldtimethatcontrolscupboardalways钳口处焊渣太多，影响电流Gate,welddregstoomuch,affectcurrent清理钳口、电极表面上的焊渣Putinordergateandelectrodesuperficalwelddregs对焊闷火Forweldingboredfire顶断时间偏长Breakverytimegrow顶断时间调短Breakverytimetuneisshort焊接参数Weldingparameter焊机型号Weldermodel板料厚度（mm）Boardmaterialthickness焊接电流（A）Weldingcurrent闪光时间（S）Flashtime顶断电流（A）Currentbreaksvery1318对焊机1318forwelder3.5~4200~30081200~13001832对焊机In1832forwelder7600~700152700~3200维护保养Careandmaintenance周一清理一次总控制柜及焊接电源内的灰尘，由白班下班前断电清理。Monday,cleaningonceistotaltocontrolthedustincupboardandweldingpowersource,beforefromdayshift,comingoffwork,brokenelectricityputsinorder.每焊接完一个工件后，要清除钳口、电极表面上的焊渣。Afteraweldingworkpiecewillclearawaygateandelectrodesuperficalwelddregs.每班接班后，要检查油缸、油泵、油管是否漏油、渗油。Afterperclass,takingtheturnwillinspectoilcylinder,oilpumpandoilpipewhetherleakageoil,seepoil.每班下班前将设备及周围卫生进行清理，并按下急停按钮，关掉总电源。Beforeperclass,comingoffwork,carryoutequipmentandaroundhygienetoputinorder,andclosetotalpowersourceaccordingtonextemergencystopbutton.责任人Responsibilityperson检查人Inspectperson设备操作指导卡Equipmentoperatingguidancecards设备名称Equipmentname轮辋刨渣机Rimplanedregsmachine性能、用途及简单过程Performance,useandsimplecourse对焊成型的工件焊口刨平的过程。将热状态下的对焊工件放置在该设备的工作台上，在液压动力的作用下，将工件对焊成型时所形成的凸起焊渣刨去，使工件的焊口保持光滑、平整。Forweldingtheworkpieceoftypeweldthecoursewithflatplane.Takeoffhotstateforwelderplacetherotarytableinthisequipmenton,undertheroleofhydraulicpowerwillworkpieceforthetypeofweldingtheconvexityformedwelddregsplanego,makeworkpieceweldmouthmaintenancesmooth,neat.结构及部件Structureandparts总电控柜、控制操作柜、液压站、液压马达、活动刀架、冷却器、机体等。Alwayselectronic-controlledcupboard,controloperatingcupboardandhydraulicpressurearestood,hydraulicmotor,campaigntoolpost,coolerandorganismetc..操作步骤Operatestep合上总电源开关；拔出急停按钮，打开钥匙开关，启动液压站电机。Jointotalmainsswitch;Pulloutemergencystopbutton,openkeyswitch,starthydraulicstationgenerator.将转换开关打到手动位置，手动空程运行一次。Hittransferswitchtogetmovelocation,thelightlocomotivetripofbyhandrunsonce.将转换开关打倒自动位置，自动空程运行一次。Overthrowtransferswitchautomaticlocation,automaticlightlocomotivetriprunsonce.将热状态下的工件放置在设备工作台上，按下自动按钮进行刨渣工作。Placetheworkpieceunderhotstateinequipmentrotarytableon,accordingtoautomaticbutton,digdregstowork.刨渣好的工件迅速转移到下道工序。Digdregsgoodworkpiecequicktransfergotoroadprocess.清理刨渣刀上及设备滑动轨道上的杂物，作好下次工作的准备。Oncleaningplanedregsknifeandequipmentslidethemiscellaneousthingonorbit,goodnextworkisprepared.注意事项Noticeitem每次刨渣完毕后，要检查上下刨渣刀的磨损程度，头刀允许有轻微的缺陷，二、三刀必须完好。Itisrearthateverytimeplanedregsiscompleted,todigthewearlevelofdregsknifeoninspection,firstknifeallowstohavelightdefect,2and3knives,mustbeintact.在空程运行时，动作前都应在滑道前端放好垫块，防止损坏刀具和设备。Whenlightlocomotivetripruns,beforemovementshouldinchutefrontputspaceblock,preventdamagingcuttingtoolandequipment.在生产过程中，应随时检查焊缝的质量，上下刨削的平整度。Inproductioncourse,shouldinspectthequalityofweldatanytime,gouptheflatnessthatplanecuts.在操作过程中，操作人员应动作迅速，防止工件的温降，造成刨渣机闷车。Inunitprocessofcargobandlingoperatepeopleshouldmovementquick,preventworkpiecewarmuptofall,causeplanedregsmachineboredvehicle.刨渣过程中，操作人员要站在吹渣方向的另一侧。Inplanedregscourse,operatingpeoplewillstand,isblowingtheanothersideofdregsdirection.上下工件时，严禁用手拿工件的焊缝处。Ongooffwork,strictlyforbidtotaketheweldplaceofworkpiecewithhand.冬季要将冷却水放掉，并用空气将剩余的水清理干净。Winterwillputcoolingwater,anditiscleantoputinordersurpluswaterwithair.故障排除Troubleremoval故障原因Faultreason排除方法Removemethod工件刨不平Workpieceplane1、上下刨渣刀高度调整不当Gouptheplanedregsdegreeadjustmentofknifeupimproperly根据刨渣量依次调高（低）上、下刨渣刀Accordingtoplanedregs,quantityisincreasedinproperorder(low)last,planedregsknife焊接工件的对接焊处错位Thebuttjointofweldingworkpieceweldplaceoffset在对焊机焊接时板料调平，上下保持对齐Whenitisforwelderwelding,boardmaterialhasflattune,goupmaintenanceforeven2、刨渣闷车Digdregsboredvehicle上工件时速度太慢，焊口冷却严重Gotoworkspeeddegreeslowtoo,weldmouthtocoolserious上工件时应迅速，保证焊口处在红热状态Gotoworkshouldquick,guaranteetoweldmouthtobeinredhotstate一次性刨渣量过大Onenessplanedregsquantityexceptional调整刨渣刀高度，三刀的刨渣量依次减少Adjusttheplanedregsoftheplanedregsdegreeand3knivesofknifeuptomeasuredecreaseinproperorder液压系统压力不足Hydraulicsystematicpressureisbelow调整液压系统的压力阀，提高推进压力Adjustthepressurevalveofhydraulicsystem,risetocarrypressureforward3、刨渣机不动作Digdregsmachinenotmovement控制刀具退回的限位开关不到位Controlthepositionswitchthatcuttingtoolreturnsdonotgotoposition调整限位开关的位置，直到PLC指示灯亮Adjustmentlimitstothelocationofpositionswitch,uptoPLCindicatorlightlight液压控制阀不动作HydrauliccontrolvalvenotmovementPLC没有输出，调整程序，更换输出端子；PLCdoesnotexport,adjustsprogram,changesexportterminal;2、对堵塞的液压控制阀进行清理Forthehydrauliccontrolofobstructionvalveputinorder3、对烧坏的电磁控制阀进行更换Fortheelectromagnetismcontrolvalvethatburntoutchange维护保养Careandmaintenance周一清理一次总控制柜内的灰尘，由白班下班前断电清理。Monday,cleaningonceistotaltocontrolthedustincupboard,beforefromdayshift,comingoffwork,brokenelectricityputsinorder.接班后加润滑油至油杯的2/3以上，要检查油缸、油泵、油管是否漏油、渗油。Aftertakingtheturnaddlubricatingoiltothecupofoil2/3morethan,toinspectoilcylinder,oilpumpandoilpipewhetherleakageoil,seepoil.每班下班前将设备及周围卫生进行清理，并按下急停按钮，关掉总电源。Beforeperclass,comingoffwork,carryoutequipmentandaroundhygienetoputinorder,andclosetotalpowersourceaccordingtonextemergencystopbutton.责任人Responsibilityperson检查人Inspectperson设备操作指导卡Equipmentoperatingguidancecards设备名称Equipmentname四柱液压机（扩口工序）4columnhydraulicpresses(expandprocess)性能、用途及简单过程Performance,useandsimplecourse对前道工序刨平的工件进行扩口的过程。将工件放置在设备的工装模具上，按下自动按钮，上模在液压动力的作用下下行，将工件扩张到所需的尺寸（完成该动作可将设备设为定压和定程两种方法）。Fortheworkpieceofformerflatroadprocessplane,expandthecourseofmouth.Placeworkpiecethetoolmouldinequipmenton,accordingtoautomaticbutton,theroleofuppermouldinhydraulicpowerisallright,gotoworkpieceexpansionismneededsize(consummatelythismovementbutwillequipmentsetupisconstantpressurewithdecideChengtwomethods).结构及部件Structureandparts机身、主缸、下缸、充液装置、液压动力机构、限程装置、管路及电气操纵系统组成。Fuselage,mainbigjarandnextbigjar,serveasliquidinstallation,hydraulicpowerorganizationandlimitChenginstallation,pipelineandtheelectricalcompositionofcontrolsystem.操作步骤Operatestep将工作方式打到调整位置，合上总电源。Willworkwaydozengotoadjustmentlocation,jointotalpowersource.拔出急停按钮，按下电机启动按钮启动电机。Pulloutemergencystopbutton,startbuttonaccordingtonextgeneratortostartgenerator.将工作方式选择开关旋到半自动工作位置。WillworkwayselectswitchXuangotosemi-automaticworkinglocation.按下压制按钮开关，设备将自动完成一个工作循环。Presstosuppresspush-buttonswitch,equipmentwillbecompletedvoluntarilyintoaworkingcycle.注意事项Noticeitem设备不得超载或超过最大偏心使用。Equipmentmustnotbeoverloadedorexceedsbiggestpartialuse.严禁滑块超过最大行程使用，模具的最小闭合高度不得小于：①：250mm（100T）②：350mm（200T）③：450mm（315T）④：600mm（500T）。Strictlyforbidslideblocktoexceedbiggestrouteuse,theminimumclosedaltitudeofmouldmustnotbesmallerthan:①:Itisof250mm(100T)②:Itisof350mm(200T)③:Itisof450mm(315T)④:Itisof600mm(500T).设备运行时严禁工作人员进行检修和调整模具。Whenequipmentruns,strictliesforbidstafftocarryoutoverhaulandadjustmentmould.液压机在工作时，严禁将设备的双动开关塞住其一使用，未经许可不得将双动开关进行更改。Strictlyforbidtomovethepairofequipmentwhenhydraulicpressworksswitchsqueezeinoneofuse,donotbypermissionmustnotwillpairmoveswitchchange.设备发生严重漏油或其它异常声音时，应停车检查，严禁设备带病工作。Whenequipmentoccursseriousleakageoilorotherunusualsound,shouldpulluptoinspect,strictliesforbidequipmenttapeillwork.故障排除Troubleremoval故障原因Faultreason排除方法Removemethod动作失灵Movementineffectiveness1、电气接线不牢或接错Electricalwiringisnotfirmorreceivemistake按电气线路图查找电气部分Accordingtoelectricallinepictureseekelectricalpart油箱注油不足Thenoteoilofoilboxisbelow加油至游标指示位置3/4处Refueltovernierinstructionlocation3/4place滑块爬行Slideblockcrawl系统内积存空气或泵吸油口进气Insystemstoreupairorthepumpmouthofoilabsorptionintoair检查吸油口是否漏气，多次上下运行并加压Inspectthemouthofoilabsorptionwhetherleakageair,runonmanyandpressurization精度调整不当或立柱缺油Precisionisadjustedimproperlyorpillarisshortofoil重新调整精度，立柱表面加油Adjustprecisionagain,pillarsurfacerefuelling滑块下溜严重Underslideblockslideserious缸口（或活塞）密封圈漏油The(orpiston)sealingringofbigjarleakageoil检查密封环，如损坏更换Inspectsealring,ifdamagetochange先导阀预调压力太小Thepressureofpriorityvalveofpreliminaryadjustmentstoolittle调整压力值Adjustpressurevalue插装阀阀口密封不好Inserttopackvalvemouthsealupnotgood检查阀口，重新研配Inspectvalvemouth,grindagaintomatch高压行程速度不够上压慢Theroutespeedofhighvoltageisnotenoughtogouptopressslow轴向柱塞泵流量调的过小Ttheaxialpumpdischargeofforceplungertheerroroftunelittle按照泵的要求调整流量Accordingtotherequirementofpumpadjustmentrateofflow泵磨损严重Pumpwearserious更换磨损的配件Changetheaccessoryofwear系统内泄露严重Insystemrevealserious检查各相应的环节Inspecteachcorrespondinglink维护保养Careandmaintenance必须使用标准的46#液压油，油液必须经过严格的过滤后才能加入油箱。Mustusethe46ofstandardHydraulicoil,oilliquidmustjoinoilboxviathestricttalentafterfilters.工作液压油每一年更换一次，工作比较频繁的应该每半年更换一次。Workinghydraulicoileachyearischangedonetime,dutyfactorthanfrequentlyshouldchangeonceperhalfayear.立柱及外露活塞表面应经常喷注机油，每日工作前应先喷注一次。Pillarandoutsidedewpistonsurfaceshouldoftenspraymachineoil,beforeworkingeverydayshouldfirstsprayonce.设备长时间停用时，应将各加工表面擦拭干净，并涂防锈油。Equipmentlongtimeoutofservice,itiscleantocleaneachprocessingsurface,andapplytohaverustprooffunctionoil每班必须检查设备的四立柱的螺丝、主缸螺丝是否松动。Perclassmustinspectthemainscrewofbigjarandthescrewofthe4pillarsofequipmentwhetherloose.责任人Responsibilityperson检查人Inspectperson设备操作指导卡Equipmentoperatingguidancecards设备名称Equipmentname轮辋滚形机Rimrollshapemachine性能、用途及简单过程Performance,useandsimplecourse将扩口后的工件加工成图纸要求形状的过程。将扩口后的工件放置在设备的送料架上，启动循环按钮，在电气系统、液压系统、导向轮、上下辊的作用下，将工件滚成所需成品的形状。Willexpandtheworkpieceblueprintofprocessingaftermouthtoaskthecourseofshape.Willexpandtheworkpieceaftermouthtoplaceinequipmentsendworkormaterialreston,startcirculatingbutton,isundertheroleofelectricalsystem,hydraulicsystem,directivewheelandaboutroller,willworkpiecetheshapeofneededfinishedproductofrolling.结构及部件Structureandparts总电控柜、控制操作柜、液压站、液压马达、导向轮、上下辊、送料架、油缸、冷却系统、机体等。Alwayselectronic-controlledcupboard,controloperatingcupboardandhydraulicpressurearestood,hydraulicmotor,directivewheelandaboutroller,sendworkormaterialrest,oilcylinder,coolingsystemandorganismetc..操作步骤Operatestep合上总电源开关；拔出急停按钮，打开钥匙开关，启动液压站电机。Jointotalmainsswitch;Pulloutemergencystopbutton,openkeyswitch,starthydraulicstationgenerator.将转换开关打到手动位置，手动操作气撑、下主辊、导向轮一次。Hittransferswitchtogetmovelocation,theoperatingairofbyhandsupportsandtakesoffmainrollerandtheonceofdirectivewheel.将上道工序转下的工件，按照要求放置在送料架的托盘上。Willturnnextworkpieceonroadprocess,accordingtorequirementplaceinsendthetrayofworkormaterialreston.将转换开关打到自动位置，按住复位按钮，直到指示灯亮。Hittransferswitchautomaticlocation,lightaccordingtoresetbutton,uptoindicatorlight.双手同时迅速按下控制操作柜两侧的启动按钮，设备将自动完成一个动作循环。Bothhandsatthesametimepresscontroloperatingcupboardtwosidepromptlystartbutton,equipmentwillbecompletedvoluntarilyintoamovementcycle.气撑完全推出停稳后，将工件移离送料架。Airsupportputworkpiecetothemarketcompletelytostopsteadyafter,moveisawayfromtosendworkormaterialrest.注意事项Noticeitem保持设备模具表面光滑，如有毛刺必须进行修理。Iitissmoothtomaintainequipmentmouldsurface,ifhaveburr,mustcarryoutrepair.检查送料气撑的气压达到要求（≥6Kg/cm2），设备润滑油油量达到油标的2/3处。Inspecttosendthematerialangryatmosphericpressurethatsupportedreachrequirement(≥6Kg/cm2),theequipmentoiloflubricatingoilquantityreachoilmark2/3place.保证冷却用的皂化液达到冷却池的3/4以上。Guaranteetocoolwithsaponificationliquidreachcoolingpool3/4morethan.每班两次对料架滑杆、料架气撑进行润滑，保证送料架运行畅通。Perclass,supporttwicefortheslipperyrodofworkormaterialrestandtheairofworkormaterialresttocarryoutlubrication,guaranteethatitisunblockedtosendworkormaterialrestoperation.严禁私自改变设备的设定值或盲目加压。Strictlyforbidtochangeequipmentprivatelysetvalueorblindlypressurization.生产过程中，发现异常应立即停车，手动出料，并及时进行修理。Inproductioncourse,discoveryshouldbepulledupunusuallyimmediately,isexpectedbyhand,andisrepairedintime.设备运行过程中，严禁检修、调整和紧固模具、导轮，严禁手动调整工件。Inequipmentoperationcourse,strictlyforbidoverhaulandadjustmentwithtightfirmlymouldandpolygonalwheelmagnetyoke,strictlyforbidtoadjustworkpiecebyhand故障排除Troubleremoval故障原因Faultreason排除方法Removemethod工件尺寸不符图纸Workpiecesizeisinconsistentwithblueprint1、下辊上升不到位Takeoffrollertogoupdonotgotoposition向上调整设备右侧的接近开关的位置Thelocationofthenearswitchoftheequipmentrightsideofupwardadjustment下辊的压力不足Takeoffthepressureofrollertobebelow适当调整控制阀，增大液压系统的压力Adjustthepressureofcontrolvalveandincreasehydraulicsystemproperly2、工件尺寸偏移Workpiecesizedeflection上下主辊调整的角度不对Gouptheangleofmainrolleradjustmentincorrect送开设备后边的固定罗栓，调整两辊角度SendtosetupBeirearsidefixLuobolt,adjusttworollerangles两侧导向轮位置同上下滚模不一致Underthelocationdittooftwosideofdirectivewheelrollmouldnotuniform送开导向轮紧固螺母，对照滚模调整位置Sendtoadvisetoshiptightfirmlynut,comparetorollmouldadjustmentlocation滚形机无动作Rollshapemachinedonothavemovement总控制柜内的PLC没有输入、输出PLCintotalcontrolcupboardhasnoinput,output1、检查控制输入的接近开关、按钮Inspectbuttonchangeandthenearswitchofcontrol改变PLC内部程序，更改输出接点InputPLCinternalprogram,changeexportcontact2、液压系统的控制阀堵塞Thecontrolvalveobstructionofhydraulicsystem清洗或更换液压控制阀Washorchangehydrauliccontrolvalve3、液压马达损坏Hydraulicmotordamage维修或更换液压马达Repairorchangehydraulicmotor维护保养Careandmaintenance周一清理一次总控制柜内的灰尘，由白班下班前断电清理。Monday,cleaningonceistotaltocontrolthedustincupboard,beforefromdayshift,comingoffwork,brokenelectricityputsinorder.接班后，要检查油缸、油泵、油管是否漏油、渗油。Aftertakingtheturnwillinspectoilcylinder,oilpumpandoilpipewhetherleakageoil,seepoil.冬季设备停用后，要将冷却水泵从皂化池中取出。Inwinter,equipmentoutofserviceisreartotakeoutthepumpofcoolingwaterfromsaponificationpool.每班下班前将设备及周围卫生进行清理，按下急停按钮，关掉总电源及空气阀门。Beforeperclass,comingoffwork,carryoutequipmentandaroundhygienetoputinorder,closetotalpowersourceandthedoorofairvalveaccordingtonextemergencystopbutton.责任人Responsibilityperson检查人Inspectperson设备操作指导卡Equipmentoperatingguidancecards设备名称Equipmentname机械压力机Mechanicalcompressor性能、用途及简单过程Performance,useandsimplecourse适应于落料、冲孔、弯曲、浅拉伸、剪切、成型及其它冷冲压。将工件放置在设备的模具上，踩下离合器控制开关，滑块在飞轮、传动轴、曲轴等的作用下，作上下往复运动，通过模具将工件加工成所需的样件。Suitinfalltoexpect,rushhole,bendandistypeandothercoldstampingshallowtostretch,cutandbecome.Placeworkpiecethemouldinequipmenton,steponclutchcontrolswitch,slideblockmakesaboutreciprocatingsportundertheroleofflywheel,powertransmissionshaftandcrankshaftetc.,processesworkpiecethroughmouldintoneededshape.结构及部件Structureandparts机身、左右机架、滑块、连杆、离合器、曲轴、制动器、飞轮、大小齿轮、操纵器、电气控制系统。Fuselage,controlframe,slideblock,connectingrod,clutch,crankshaft,brake,flywheel,sizegear,manipulatorandelectricalcontrolsystem.操作步骤Operatestep合上电气控制箱内的总控开关。joinelectricalcontrolcasecontrolswitchalways.拔出控制箱上的急停按钮，按下启动按钮。pullouttheemergencystopbuttononcontrolcase,presstostartbutton.将工件放置在工装模具上，踩下离合器控制开关。placeworkpieceintoolmouldon,steponclutchcontrolswitch.注意事项Noticeitem压力机长时间工作时，应每4小时检查一次操纵器上罗栓是否松动。compressorlongtimework,shouldinspectonemanipulatorper4hoursonLuoboltwhetherloose.每周六白班检查一次制动器与摩擦带之间的间隙，防止发生松弛现象。everyweek6inspectionsofdayshiftthegapbetweenonebrakeandfrictiontape,preventoccuringlaxphenomenon.压力机在工作时，严禁同时冲裁两块板料，严禁用手直接处理废料、飞边。compressorinwork,strictlyforbidtoatthesametimerushtocuttwopiecesofboardmaterial,strictlyforbidtodirectlyhandlewastematerialandflashwithhand.当踩下离合器开关时，严禁将手伸入冲模工作区内，严禁变动冲模上的毛坯位置。whenstepingonclutchswitch,strictlyforbidtostretchhandindieworkingdistrict,strictlyforbidtheblanklocationonchangedie.每压一次工件时，手或脚必须离开按钮或脚踏开关。perpressoneworkpiece,handorfootmustleavebuttonorfootswitch.调整打料杆时，必须把滑块升到上死点，调整平衡两侧的打料罗杆。whenadjustingdozenmaterialrodsmustexpectthelitreofslideblocktothedozenoflastdeadcenterandadjustmentbalancedtwosideLuorod.露于外部的传动部分，必须安装防护罩，禁止在卸下防护罩的情况下开车或试车。showinexternaltransmissionpart,mustinstallshield,prohibitintheconditionofunloadingshieldunderdriveortestrun.故障排除Troubleremoval毛病性质Illnessnature故障原因Faultreason排除方法Removemethod滑块Slideblock制动器松开滑块不下滑brakepineopenslideblockdonotglid导轨内缺润滑油inrailisshortoflubricatingoil添加润滑油Addlubricatingoil导轨压得太紧railpresstootight重新调整导轨间隙Adjustrailgapagain滑块与导轨咬住slideblockandrailbite拆开导轨研磨Openrailtogrind推料器不动作pushernotmovement滑块上移时推料器不敲打打杆Whenmovingonslideblockpusherdonotbeatdozenrods用手转动飞轮，调整打杆与推料器Turnflywheelwithhand,adjustdozenrodswithpusher离合器Clutch脚踏开关离合器不动作theclutchoffootswitchnotmovement转键拉簧断裂或太松turnthekeyfractureofextensionspringorloosentoo更换弹簧Changespring转键断裂turnkeyfracture更换转键Changetoturnkey滑块下移曲轴有剧烈响声underslideblockmovecrankshafthaveviolentsound离合器制动键磨损clutchbrakekeywear更换制动键Changebrakekey拉力弹簧太松或断裂thespringofpullingforceisloosenedtooorfracture更换拉力弹簧Changethespringofpullingforce制动器Brake曲轴停止时超过上死点位置Whencrankshaftstops,exceedthelocationofdeadcenter制动器太松brakeloosentoo调节制动弹簧Regulatebrakespring制动器磨损严重brakewearserious更换制动器Changebrake维护保养Careandmaintenance接班前，对滑块导轨、曲轴、连杆轴承进行集中润滑，对制动轴、球碗、调整螺杆、操纵轴、凸轮轴采用机油润滑。beforetakingtheturn,concentratelubricationfortherailofslideblock,crankshaftandthebearingofconnectingrod,lubricateforbrakeaxle,ballbowl,adjustmentscrewrod,controllevershaftandcamshaftwithmachineoil.每天对传动轴滚柱轴承采用黄油枪润滑，离合器采用清洁机油润滑。lubricateeverydayfortherollerbearingofpowertransmissionshaftwithbuttergun,clutchislubricatedwithcleanmachineoil.接班前，检查冲模是否紧固，刃口有无裂纹、凹陷或崩坏。beforetakingtheturninspectdiewhethertightfirmly,pointwhetherslightcrackle,holloworBengspoil.每班下班前将设备及周围卫生进行清理，按下急停按钮，关掉总电源。beforeperclass,comingoffwork,carryoutequipmentandaroundhygienetoputinorder,closetotalpowersourceaccordingtonextemergencystopbutton.责任人Responsibilityperson检查人Inspectperson设备操作指导卡Equipmentoperatingguidancecards设备名称Equipmentname气密性实验机Air-tightnessexperimentmachine性能、用途及简单过程Performance,useandsimplecourse检查对焊成型的轮辋焊口是否漏气的工具。将滚形后的工件放置到下活动横梁上，手动气缸升降转换阀，通过气缸将工件压紧，打开手动冲气阀，用肥皂液检查轮辋焊口的焊缝是否漏气。Inspectfortherimoftypeofweldingweldmouthwhetherthetoolofleakageair.Willrolltheworkpieceaftershapeplacemovedcrossbeamon,thecylinderlitreofbyhandreducesconversionvalve,compressestightlyworkpiecethroughcylinder,openbyhandtorushangryvalve,inspectrimwithsoapliquidtoweldtheweldofmouthwhetherleakageair.结构及部件Structureandparts气缸、