【制糖厂蒸发工段和煮糖工段的物料衡算计算2200字】

制糖厂蒸发工段和煮糖工段的物料衡算计算1蒸发工段物料平衡式：入罐清汁+10%磷酸量+稀糖化钙溶液量+稀絮凝剂溶液量=蒸发水量+清糖浆+浮渣量=9549.28+9.57+0.28+23.12=7237.71+46.89+2297.65=9582.25粗糖浆锤度=65Be加入有效五氧化二磷量=300mg/L、用85%的食用级磷酸稀释成10%的稀磷酸。加入絮凝剂量=10mg/L、溶解成0.1%的絮凝剂溶液。加入糖化钙量=12mg/L、稀释成10%的糖化钙溶液。浮渣对糖浆比=2.0%浮渣中不溶物=10%粗糖浆：糖浆量=（9549.28×15.73）×65=2311.57t/d=196.32t/h蒸发水量=9549.28-2311.57=7237.71t/d=301.57t/h重力纯度=89.26%蔗糖量=1341.2t/d=55.88t/h固溶物重=1502.52t/d=62.61t/h体积=2311.57/1.31533=1757.41m³/d=73.23m³/h粗糖浆量对蔗比=2311.57/10000×100%=23.12%磷酸：加入有效五氧化二磷量=300mg/L有效五氧化二磷量=2311.57×300×10=0.69t/d=0.0288t/h纯磷酸量=0.69×2×98/142=0.96t/d=0.04t/h85%食品级磷酸量=0.96/0.85=1.13t/d=0.0471t/h10%磷酸量=0.957/0.10=9.57t/d=0.40t/h加入水量=9.57-0.96=8.61t/d=0.36t/h糖化钙：加入糖化钙量=12mg/L糖化钙量=2311.57×12×10=0.03t/d=0.0013t/h稀糖化钙溶液量=0.028/10%=0.28t/d=0.0.0012t/h加水量=0.28-0.03=0.25t/d=0.001t/h絮凝剂：加入絮凝剂量=10mg/L絮凝剂浓度=0.1%絮凝剂量=2311.57×10×10=0.02t/d=0.0008t/h稀絮凝剂溶液量=0.02/0.1%=23.12t/d=0.96t/h上浮糖浆：上浮糖浆量=2311.57+9.57+0.28+23.12=2344.54t/d=97.69t/h浮渣对糖浆比=2.0%浮渣中不溶物=10%浮渣量=2344.54×2.0%=46.89t/d=1.95t/h浮渣中不溶物量=46.89×10%=4.69t/d=0.20t/h清糖浆：质量=2344.54-46.89=2297.65t/d=95.74t/h固溶物量=1502.52+0.96+0.03+0.02-4.69=1498.84t/d=62.45t/h蔗糖量=1341.20t/d=55.88t/h重力纯度=（1341.20/1498.84）×100%=89.48%对蔗比=（2297.65/10000）×100%=22.98%蒸发工段计算纲要表物料名称项目每天每小时对蔗比/%粗糖浆糖浆量2311.57t196.32t23.12蒸发水量7237.71t301.57t72.37重力纯度89.26%蔗糖量1341.2t55.88t13.41固溶物量1502.52t62.61t15.03体积1757.41㎥73.23㎥粗糖浆量23.12磷酸有效五氧化二磷量0.69t0.0288t0.0069纯磷酸量0.96t0.04t0．009685%食品级磷酸量1.13t0．0471t0.01110%磷酸量9.57t0.40t0.096加入水量8.61t0.36t0.861糖化钙糖化钙量0.03t0.0013t0.0003稀糖化钙溶液量0.28t0.0012t0.0028加水量0.25t0.001t0.0001絮凝剂絮凝剂量0.02t0.002t0.0002稀絮凝剂溶液量23.12t0.96t0.23上浮糖浆上浮糖浆质量2344.54t97.69t23.45浮渣量46.89t1.95t0.47浮渣中不溶物量4.69t0.20t0.047清糖浆质量2297.65t95.74t22.98固溶物量1498.84t62.45t14.99蔗糖量1341.20t55.88t13.41重力纯度89.48%2煮糖工段甲糖膏纯度=92%白砂糖含糖分=99.6%甲原蜜纯度=68.00GP甲稀蜜纯度=76.00GP丙糖膏纯度=54.00GP丙原糖纯度=88.00GP废蜜纯度=28.00GP乙糖膏纯度=70.00GP乙糖纯度=95.00GP乙原蜜纯度=48.00GP乙种纯度=72.00GP丙种纯度=68GP甲糖膏提糖率=52.00%以100t糖浆固溶物为计算基准，先算出原料能得的最终产量，即糖浆固溶物量=白砂糖固溶物量+废蜜固溶物量 糖浆产白砂糖率：（89.48-28）/（99.6-28）×100%=85.87% 产废蜜率：100%-85.87%=14.13%产白砂糖量：100×85.87%=85.87t/d产废蜜量：100×14.13%=14.13t/d丙糖膏：丙糖膏产丙糖率：（54-28）/（88-28）×100%=43.33%产废蜜率：100%-43.33%=56.67%应煮丙糖膏量：14.13×（100/56.67）=24.94t/d可产丙糖量：24.94-14.13=10.81t/d丙糖膏的配料为：抽种子作底料，种子总纯度为75GP（使用纯度68GP的甲原蜜与纯度76GP的甲稀蜜通过一定配比投粉煮制），抽种后用48GP的乙原蜜煮成54GP的丙糖膏。 设种子浓度为85°Bx，用量10m³煮成丙糖膏浓度99.5°Bx，体积30m³.则：种子占全罐丙糖膏的百分比：（10×0.85×1.45）/（30×0.995×1.55）×100%=26.64%种子固溶物量：24.94×26.64%=6.64t/d 底子（种子）用甲原蜜、甲稀蜜配成，所需之量为： 甲稀蜜：76 5/10×6.64=3.32t/d72甲原蜜68 5/10×6.64=3.32t/d除底料外，煮制24.94浓度为99.5°Bx的丙膏，仍需加入物料的纯度为：[(54×24.94-75×6.64）/（24.94-6.64）]×100%=46.38%可用乙原蜜煮上，其量为：24.94-6.64=18.30t/d丙糖膏配料合计——固溶物量/t纯度/GP蔗糖量/t甲稀蜜3.320.762.52甲原蜜3.320.702.32乙原蜜18.300.488.78合计24.94——13.62丙糖膏纯度复核：13.62/24.94×100%=54%乙糖膏：乙糖膏产乙糖率：[(70-48)/(95-48)]×100%=47%产乙原蜜率：100%-47%=53%从丙膏配料可知，需乙原蜜量为18.30t。故需煮乙膏量为：18.30×100/47=39.08t/d产乙糖量：39.08×47%=20.08t/d产乙原蜜量：39.08-18.29=20.79t/d乙糖膏的配料是：先以种子为底料，纯度72GP，浓度85°Bx，用量10m3：种子量占糖膏量百分比：[（10×0.85×1.45）/(30×0.97×1.52)]×100%=27.86%种子量：39.08×27.86%=10.89t/d 种子用甲原蜜、甲稀蜜煮成，所需量为： 甲稀蜜：765/10×10.89=5.45t/d75甲原蜜：685/10×10.89=5.45t/d除底料外，煮制29.08浓度为97°Bx的丙糖膏，还需加入物料的纯度为：[(39.08×70-10.89×72.00）/（39.08-10.89）]×100%=69.23%可用甲原蜜煮上，其量为：39.08-10.89=28.19t/d乙糖膏配料合计——固溶物量/t纯度/GP蔗糖量/t甲稀蜜5.450.767.60甲原蜜33.640.6822.57合计41.19——30.17乙糖膏纯度复核：30.17/43.19×100%=70%甲糖膏：糖浆产白砂糖85.87t，甲糖膏提糖率52%，应煮甲糖膏量为：85.87×100/52=165.13t/d产甲稀蜜、甲原蜜合计：165.13-85.87=79.26t/d煮乙，丙糖需甲原蜜合计：3.32+5.00+28.19=36.51t/d甲膏产甲稀蜜量：79.26-36.51=42.75t/d煮乙、丙糖需甲稀蜜合计：3.32+10.00=13.32t/d甲稀蜜回煮甲膏量：42.75-36.51=6.24t/d甲糖膏配料合计——固溶物量/t纯度/GP蔗糖量/t糖浆100.000.894889.48乙糖18.290.9517.38丙糖回溶14.130.8512.28甲稀蜜6.240.764.74合计135.34——123.88甲糖膏纯度复核：123.88/135.34×100%=92%计算各种物料的质量、体积等甲糖膏：固溶物量：1489.84×135.34/100=2028.48t/d=84.52t/h蔗糖量：2028.48×92%=1856.78t/d=77.37t/h以质量表示：2028.48×100/95=2135.24t/d=88.97t/h以体积表示：2135.24/1.52=1404.76m³/d=58.53m³/h乙糖膏：固溶物量：1498.84×24.94/100=373.76t/d=15.57t/h蔗糖量：373.76×0.70=261.63t/d=10.90t/h以质量表示：373.76×100/97=385.32t/d=16.06t/h以体积表示：385.32/1.53=251.84m³/d=10.49m³/h丙糖膏：固溶物量：1498.84×24.94/100=373.76t/d=15.57t/h蔗糖量:373.76×0.54=201.83t/d=8.41t/h以质量表示:373.76×100/99.5=375.64t/d=15.65t/h以体积表示：375.64/1.55=242.35m³/d=10.10m³/h白砂糖:固溶物量:1498.84×85.87/100=1287.04t/d=53.66t/h蔗糖量:1287.04×99.6%=1281.90t/d=53.41t/h以质量表示:1287.04×100/99.95=1287.69t/d=53.65t/h以体积表示:1287.69/0.85=1514.93m³/d=63.12m³/h乙原糖:固溶物量:1498.84×18.29/100=274.20t/d=11.43t/h蔗糖量:274.20×0.95=260.49t/d=10.85t/h以质量表示:274.20×100/98=279.79t/d=11.66t/h以体积表示:279.79/0.8=349.74m³/d=14.57m³/h丙原糖:固溶物量:1498.84×10.81/100=161.96t/d=6.75t/h蔗糖量:161.96×0.88=142.53t/d=5.94t/h以质量表示:161.96×100/97=1166.97t/d=48.62t/h以体积表示:166.97/0.8=208.71m³/d=8.70m³/h甲原蜜:固溶物量:1498.84×36.51/100=547.28t/d=22.80t/h蔗糖量：547.28×0.68=372.15t/d=15.51t/h以质量表示:547.28×100/83=659.38t/d=27.47t/h以体积表示:659.38/1.43=461.10m³/d=19.21m³/h甲稀蜜:固溶物量:1498.84×42.75/100=640.76t/d=26.70t/h蔗糖量:640.76×0.76=486.98t/d=20.29t/h以质量表示:640.76×100/78=821.49t/d=34.23t/h以体积表示:821.49/1.4=586.78m³/d=24.45m³/h乙原蜜:固溶物量:1498.84×18.29/100=274.20t/d=11.43t/h蔗糖量:274.20×0.48=131.61t/d=5.48t/h以质量表示:274.20×100/90=304.66t/d=12.69t/h以体积表示:304.66/1.483=205.44m³/d=8.56m³/h废蜜:固溶物量:1498.84×14.13/100=211.80t/d=8.83t/h蔗糖量:211.80×0.28=59.30t/d=2.47t/h以质量表示:211.80×100/92=230.21t/d=9.59t/h以体积表示:230.21/1.49=154.51m³/d=6.44m³/h乙种:固溶物量:1498.84×10.86/100=163.22t/d=6.80t/h蔗糖量：163.22×0.72=117.52t/d=4.90t/h以质量表示:163.22×100/85=192.03t/d=8.00t/h以体积表示:192.03/1.445=132.89m³/d=5.54m³/h丙种:固溶物量:1498.84×6.64/100=99.56t/d=4.15t/h蔗糖量:99.56×0.68=67.7t/d=2.82t/h以质量表示:99.56×100/85=117.13t/d=4.88t/h以体积表示：117.13/1.445=81.06m³/d=3.38m³/h煮糖工段计算纲要表物料名称项目每天t每小时t对蔗比/%甲糖膏固溶物量2028.4884.5220.28蔗糖量1815.2677.3718.15质量2135.2488.9721.35体积1404.7658.5314.05乙糖膏固溶物量373.7615.573.74蔗糖量261.6310.902.62质量385.3216.063.85体积251.8410.492.52丙糖膏固溶物量373.7615.573.74蔗糖量201.838.412.02质量375.6415.653.76体积242.3510.102.42白砂糖固溶