生活垃圾焚烧余热锅炉技术发展及展望 江联重工

垃圾焚烧余热锅炉技术发展及展望1公司概况1公司概况2江联行业历程3锅炉技术发展3锅炉技术发展4未来展望4未来展望1公司概况系统集成的集团化股份制企业。集团前身为原国家机械工业部和化工部重点骨干企业江西锅公司依托的主导产品有：生活垃圾、生物质、高炉煤气、油页岩、煤矸石、污泥、低劣质煤等低热值燃料与余能利用的节能环保系列锅炉；球罐、船罐、大型储罐、双层真空绝热低温储罐、换热器、塔器、反应器等系列压力asJianglian)isanintegratedjoint-stockenterprisewhichcompoundedofEnergy-sPetrochemicalequipment.JianglianwasformMSW,biomass,blast-ftank,shiptank,largestoragetank,江西锅炉厂江西化工石油机械厂江西锅炉化工石油机械联合有限公司国有企业改制江联重工集团股份有限公司工业和电站锅炉容器产品资质证书QualificationCertificate资质证书QualificationCertificate2江联行业历程••2003年，与重庆三峰合作，设计并供货了首台2*600t/D垃圾焚烧炉，配套炉排为马丁炉排•In2003,incollaborationwithChongqingSanfeng,thefirst2×600t/dmunicipalsolidwasteincineratorwasdesignedandsupplied,equippedwithMartingratetechnology.•是国内最重要的生活垃圾焚烧锅炉设备提供商之一•OneofChina'sforemostprovidersofboilerequipmentformunicipalsolidwaste(MSW)incineration.ContributortoChina'sNationalStandardsDiverseProductLine《生活垃圾焚烧炉及余热锅炉》国家标准（GB18750）主要参编单位LeadingDraftingUnitoftheNationalStandard单台日处理量50~1000吨。Dailycapacity:50–1,000tons/unit参建近300个垃圾焚烧项目，410多条垃圾焚烧线。Participatedinnearly300waste-to-energyprojects,withover410incinerationlinesCollaboratewithnumerousleadingenterprises为上海康恒、重庆三峰、光大环保、上海环境等提供产品及专业咨询服务ProvideproductsandprofessionalconsultingservicestocompaniessuchasSUSEnvironment,SANFENGEnvironment,EVERBRIGHTEnvironment,andShanghaiEnvironmentGroupetc..Awidevarietyofproductconfigurations结构布置有立式、卧式及π型布置；燃烧方式有炉排、流化床以及气化燃烧Structuralconfigurationsincludeverticaltype,horizontaltype,andπ-typelayouts；Combustionmethodsincludegratefiring,fluidizedbedcombustion,andgasificationcombustion.Productspecificationscontinuetoimprove从最初的中温中压（4.0MPa，400℃),逐步到次高温次高压（6.4MPa，485℃),超高压（13.7MPa，450℃)Fromtheinitialmediumtemperatureandmediumpressure(4.0MPa,400°C),evolvedtosub-hightemperatureandsub-highpressure(6.4MPa,485°C),superhighpressure(13.7MPa,450°C).Technicalexpertiseandsupportingservices专业设计团队，拥有几十项实用新型及发明专利；可提供配套的烟气净化设备，以及工程总承包服务Ourspecializedengineeringteamholdsdozensofvalidatedutilitymodelandinventionpatents,providingintegratedairpollutioncontrolsystemsandfull-scopeEPC(Engineering,Procurement,Construction)solutions.3锅炉技术发展TheDevelopmentHistoryofGrate-TypeWasteHeatBoiler第一阶段2020~IntroductionofForeignWasteHeatBoilerDesignAdaptationandIndependentDevelopmentThedesignwasrelativelysimplifiedPrimarilyfocusedonwasteincinerationComparedtowasteheatboilers,incineratorsaretheprimaryfocusThislaidthefoundationforsubsequenttechnologicaladvancement.垃圾处理量：2*600t/D蒸汽压力：4.0MPa蒸汽温度：400℃蒸发量：58.39t/hWasteProcessingCapacity：2*600t/DSteamPressure：4.0MPaSteamTemperature：400℃EvaporationRate：58.39t/hForeignConceptualDesign,JianglianAdaptationandConversionDesignTongxingProject(SANFENGENVIRONMENT)MartinGrate（2003）垃圾处理量：750t/D蒸汽压力：4.0MPa蒸汽温度：400℃蒸发量：63.2t/hWasteProcessingCapacity：750t/DSteamPressure：4.0MPaSteamTemperature：400℃EvaporationRate：63.2t/hDomesticMaximumSingle-UnitProcessingCapacityGuanghuanInvestmentProjectVolundGrate(2008)Full-spectrumProprietaryEngineeringDiverseBoilerConfigurationsBoilerOperatingPeriodBoilerAshFoulingIssueBoilerEfficiency垃圾处理量：350t/D蒸汽压力：4.0MPa蒸汽温度：400℃蒸发量：30.5t/hWasteProcessingCapacity：350t/DSteamPressure：4.0MPaSteamTemperature：400℃EvaporationRate：30.5t/h创造500多天不间断运行记录EstablishedaContinuousOperationRecordExceeding500DaysSanyaProject(EVERBRIGHT)HitachiGrate(2013)垃圾处理量：700t/D蒸汽压力：4.0MPa蒸汽温度：400℃蒸发量：68t/hWasteProcessingCapacity：700t/DSteamPressure：4.0MPaSteamTemperature：400℃EvaporationRate：68t/hVerticalTypeBoiler,DomesticMaximumSingle-UnitProcessingCapacityShanweiProject(SANFENGENVIRONMENT),MartinGrate(2013)BoilerParametersElevationCo-processingofMixedWasteHigh-temperatureCorrosionTemperatureControlCalculationMethodUpgradeUpgradeofmaterial（e.g.TP347、12Cr1MoVG）Overlaywelding,castablerefractorySuperheaterflowpathmodificationSuperheaterpositionadjustmentAshblowingmethod垃圾处理量锅炉成本(万元)水冷壁堆焊成本过热器堆焊成本500t/D1200585(450㎡)247(190㎡)750t/D1700780(600㎡)338(260㎡)1000t/D25001200(1200㎡)1255(1255㎡)PlatensuperheaterFullrefractorycastingprotectionUpstreamplacementofintermediate/low-temperaturesuperheaters垃圾处理量：3*800t/D蒸汽压力：5.3MPa蒸汽温度：485℃蒸发量：69.3t/hWasteProcessingCapacity：3*800t/DSteamPressure：5.3MPaSteamTemperature：485℃EvaporationRate：69.3t/hFullcorrosionprotectionbycastablematerialJiaxingProject(SUS),SUSGrate(2017)蒸发器Evapora蒸发器Evaporator过热器区Superheater省煤器区过热器区Superheater省煤器区EconomizerStrictlycontrolthetemperaturerangeAccountingfortemperaturevariationsduringinitialoperationandpostlong-termserviceTemperatureProfileFluegastemperaturevariationwithashfoulingconditionsMainsteamtemperatureincreasesgraduallyFluegasexittemperatureisadjustableAdiabaticfurnaceFullywaterwallfurnaceIncineratorslaggingShiftinperformancecalculationmethodologyWasteheatboilercalculationshiftedtocombustionboilercalculationImpactofcombustiononthetemperaturefieldofwasteheatboilerWujiangProject(EVERBRIGHT),EVERBRIGHTGrate(2019)垃圾处理量：3*1000t/D蒸汽压力：6.4MPa蒸汽温度：480℃蒸发量：144.3t/hWasteProcessingCapacity：3*1000t/DSteamPressure：6.4MPaSteamTemperature：480℃EvaporationRate：144.3t/h第四阶段THEFOURTHSTAGE（2020~）SuperHighPressure EnhancedAidedDesignBIMTechnologyEfficiency,Cost,ServiceLifeLightweightingStandardization,Modularization第四阶段THEFOURTHSTAGE（2020~）ShenzhenProject(GUANGYE),SUSGrate(2023)垃圾处理量：2*935t/D蒸汽压力：6.4MPa蒸汽温度：450℃蒸发量：120t/hWasteProcessingCapacity：2*935t/DSteamPressure：6.4MPaSteamTemperature：450℃EvaporationRate：120t/h第四阶段THEFOURTHSTAGE（2020~）StructuralcalculationSTAAD全尺寸建模STAADfull-scalemodelingFlowfieldsimulation燃烧及烟道流场CombustionandfluegasflowfieldPerformancecalculation详尽的热力性能、水循环计算Comprehensivethermalperformanceandwatercirculationcalculation3DdrawingTekla建模、出图Teklamodelinganddrawing一体式钢架平台设计Integratedsteelframeplatformdesign第四阶段THEFOURTHSTAGE（2020~）BIMdesignMulti-partycollaboration,onlineinteractionwithownersanddesigninstitutesModelclouddeliveryMultiplemodelanddrawingviewingmethodsavailable4未来展望未来展望FUTUREPROSPECTSLarge-scale,High-parameterCounty-levelSmall-scale PrecisionDesignDesignStandards:ASME,EN,IBR,etc.ManufacturingandInspectionStandardsEngineeringServicesBIMdesign未来展望FUTUREPROSPECTSProcessingCapacity50t/D,EvaporationRate4.5t/hCompactDesignHighModularizationDegree,InstallationConvenienceRongchangProject(SANFENGENVIRONMENT),SANFENGGrate(2023)未来展望FUTUREPROSPECTSNonthaburi(SUSENVIRONMENT),SUSGrate(2024)垃圾处理量：1000t/D蒸汽压力：13.5MPa蒸汽温度：450℃蒸发量：120t/hWasteProcessingCapacity：1000t/DSteamPressure：13.5MPaSteamTemperature：450℃EvaporationRate：120t/h未来展望FUTUREPROSPECTS2*600t/DMSWFiredPowerPlantinDelhi,IndiaThecompanyhasinstalledandmaintenancequalificationofboilers,pressurevessels,