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SOUTHAFRICA2025
2
2
SOUTHAFRICA2025
SteppingUptheValueChaininAfrica
Minerals,materialsandmanufacturing
INTERNATIONALENERGYAGENCY
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SteppingUptheValueChaininAfricaAbstrac
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
PAGE|3
Abstract
ThisreportexploreskeyopportunitiesforAfricancountriestostepupthevaluechaininthegrowingglobalmarketforenergytechnologies,identifyingopportunitiesbeyondarolecentredaroundextractionandminingtoonemorefocusedonmineralbeneficiation,materialproductionandtechnologymanufacturing.TheseopportunitieswouldenableAfricatoretainagreatershareoftheeconomicvaluegeneratedacrossenergytechnologysupplychains,andwouldsimultaneouslycontributetoglobaleffortstoenhancesupplychaindiversificationandresilience.
Theeconomicbenefitsofthenewenergyeconomyarecurrentlydistributedveryunevenly.EmergingmarketsanddevelopingeconomiesotherthanChinaaccountforlessthan5%ofthevaluegeneratedfromproducingkeyenergytechnologiestoday.InAfrica,therearecurrentlyonlyasmallnumberoffacilitiesdedicatedtothebeneficiationandprocessingofcriticalmineralsandresourcesessentialforenergytechnologiesandmaterials,andonlyahandfulofplantsformanufacturingsuchtechnologies.Inlightofthis,thegovernmentofSouthAfricarequestedthattheIEAprovideinsightsintopotentialopportunitiesforsustainableindustrialisationinAfricatoinformdiscussionsattheG20meetingsinJohannesburgin2025.Thisreportexploresselectedelementsoftheseopportunitiesandpresentsstrategicconsiderationsforcountriesseekingtodiversifyandexpandtheirenergytechnologymanufacturingsectors,whichhaveparticularrelevancefortheG20.
SteppingUptheValueChaininAfricaAcknowledgements
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
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Acknowledgements
ThisstudywaspreparedbytheEnergyTechnologyPolicy(ETP)DivisionoftheDirectorateofSustainability,TechnologyandOutlooks(STO)inco-operationwithotherdivisionsandofficesoftheInternationalEnergyAgency(IEA).ThestudywasdesignedanddirectedbyTimurGül,IEAChiefEnergyTechnologyOfficer.PeterLevico-ordinatedtheanalysisandtheproductionofthereport.
Themainauthorswere(inalphabeticalorder):AmritaDasgupta(leadoncriticalminerals),GyubinHwang(criticalmineralsbeneficiation),JackJaensch(leadonenergy-intensivecommodities),AgrataVerma(leadoncleanenergytechnologymanufacturing).OtherkeycontributorsincludedAlexandraHegarty,ClaraKlint,NicolasMoinierandJoyceRaboca.LizzieSayereditedthemanuscript.
ThanksalsototheIEACommunicationsandDigitalOfficefortheirhelp,particularlytoPoeliBojorquez,AstridDumondandIsabelleNonain-Semelin.
ValuablecommentsandfeedbackwereprovidedbyothercolleagueswithintheIEA,inparticularSylviaBeyer,LauraCozzi,DanDorner,TimGouldandTae-YoonKim.
ThisreporthasbeenpreparedbytheIEAasaninputtotheEnergyTransitionWorkingGroupandMinisterialdiscussionsheldunderSouthAfrica’s2025G20Presidency.ThispublicationhasbeenproducedwiththefinancialassistanceoftheIEACleanEnergyTransitionsProgramme.
SteppingUptheValueChaininAfricaTableofcontents
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
PAGE|5
Tableofcontents
Executivesummary 6
Introduction 10
Energytechnologysupplychainsincontext 12
Newtechnologysupplychainsarebeingbuiltout 12
Geographicconcentrationposesriskstosecurity,resilienceandequity 15
Sustainableindustrialisationopportunities 18
Criticalmineralsbeneficiation 18
Productionoflow-emissions,energy-intensivecommodities 35
Cleanenergytechnologymanufacturing 50
Considerationsforindustrialstrategies 67
Domesticactionstoadvancecleantechnologymanufacturing 67
Internationalco-operationtosupportdomesticinvestmentandglobalprogress 69
Annex 71
Regionalgroupings 71
Abbreviationsandacronyms 73
SteppingUptheValueChaininAfricaExecutivesummary
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
PAGE|6
Executivesummary
Africaisendowedwithvastenergyresources-fossilfuels,butalsosolar,wind,hydro,andgeothermal-andyetenergysupplyremainslimited:
Around600millionpeopleonthecontinentlackreliableaccesstoelectricity.Thisenergygapconstrainseconomicgrowthandindustrialpotential,particularlyinruralareaswhereagricultureremainsthedominantsectorintheeconomy.AsAfricaneconomiesgrowandurbanise,thedemandforenergy-intensiveindustriesandinfrastructureisrising.Strategicinvestmentsinsustainableindustrialisationcancreateavirtuouscyclethatexpandsenergyaccessanddrivesproductivity,whichinturncanattractmoreinvestment.
Marketopportunitiesalreadyexist.Globally,thecombinedmarketvalueofsixkeycleanenergytechnologiessolarphotovoltaics(PV),wind,batteries,electricvehicles(EVs),heatpumpsandelectrolysershasmorethantripledfromlessthanUSD200billionin2015tomorethanUSD700billionin2023.Thisgrowthhasrippledthroughthesupplychain,leadingtogrowthinmarketsforrefinedcriticalmineralsnotablycopper,lithium,nickel,cobalt,graphite,andrareearthelementsthecombinedmarketvalueofwhichexceededUSD230billionin
2024.Nascentmarketsforlow-emissionsmaterialsandchemicalslikesteel,aluminiumandammoniacouldseesteepgrowthratesinthefuture,dependingonhowquicklyrelatedtechnologiesandsupplychainsdevelopoverthecomingyears.
Theeconomicrewardsassociatedwiththesesupplychainsare-asyet-distributedveryunevenlybetweencountries.Africaasawholecurrentlycaptureslessthan1%ofthevaluegeneratedfromthemanufacturingofcleanenergytechnologiesandtheircomponents.Thisisdespitesupplyinglargesharesoftheglobaldemandforkeyunprocessedcriticalmineralsaround75%ofglobalmanganese,70%ofcobalt,nearly20%oftheworldscopperthatareessentialinputstotheirproduction.Africancountrieshavethepotentialtochangethis,tappingintoopportunitiesthatcanenableeconomicgrowthandjobcreation,aswellassupportingdomesticeffortstoexpandaccesstoaffordableenergy,digitalise,anddiversifytheireconomies.ThisreportexploresthreekeyelementsoftheseopportunitiesontheAfricancontinent:criticalmineralsbeneficiation;productionoflow-emissions,energy-intensivecommodities;andcleanenergytechnologymanufacturing.
IEA.CCBY4.0.
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Fromextractiontobeneficiationofcriticalminerals
Africaisalreadyamajorsuppliertotheglobalmarketformanyminerals
suchascobalt,manganese,bauxiteandplatinum-groupmetals,butalsoholdssubstantialuntappedresourcessuchasgraphiteandlithium.Asglobaldemandforcriticalmineralsrises,sowilltheirpotentialtocontributetotheeconomicgrowthofAfricanresourceholders.ProductionofmineralresourcesisalreadyavitalsourceofincomeforAfrica,representingaround8%ofgovernmentrevenuesinresource-richAfricancountries.Thepotentialeconomiccontributionofmineralproductioncanbeincreasedbymovingupthevaluechaintowardsprocessing,smeltingandrefining.
Thereareopportunitiesformineralbeneficiationacrossthecontinent.Forexample,EastAfricancountriescoulddevelopsphericalgraphiteforbatteryanodes,whileSouthAfricaandGabonhavethepotentialtoexpandproductionofhigh-puritymanganesesulphate,amaterialpoisedforhighdemand.Moroccocouldscaleupitsoutputofpurifiedphosphoricacid,andtheDemocraticRepublicoftheCongoandZambiaholdsubstantialcobaltandcopperresourcesthatprovideastrongfoundationforproducingprocessedmaterials.Tappingintotheassociatedeconomicopportunitiesreliesonemerginganddevelopingeconomiessucceedinginovercomingbarrierstoleveragetheirexistingopportunitiesforcleanindustrialisationontheonehand.TheHighPotentialCaseinthisreportshowshowthiswouldincreasethemarketvalueformineralsinAfricabynearlythree-quarterscomparedwithtodayslevelstoUSD120billionby2040.Forcomparison,totalexportsofallgoodsfromAfricancountrieswerewortharoundUSD680billioncombinedin2024.
Low-emissions,energy-intensivecommoditiescouldprovideimportanteconomicreturns
SeveralcountriesinAfricaareendowedwithlow-costrenewableelectricitygenerationpotentialandthereforepotentialtoproduceelectrolytichydrogenalongsidemineraldeposits.Combiningthetwoleadstoapotentiallycompetitivepropositionforlow-emissions,energy-intensivecommodityexports,asothercountriesthatareseekingtodecarbonisetheirindustriesfacehighercostsforthesecommodities.IntheHighPotentialCase,low-emissionsironexportstoEuropeandcountriesinAsiawouldbeworthmorethanfourtimesthevalueofthesametonnageofironoreexportsattodaysprices.ThemarketsforthesecommoditiesaredeepSouthAfricaalonecurrentlyexportsaroundUSD6billionworthofironoreperyear;globalexportsarewortharoundUSD150billionwhich
canattractinvestmentandfinancingfortherequisiteinfrastructure,creatingpositivespilloversforotherareasofdevelopment,suchasprovidingenergyaccess.
SteppingUptheValueChaininAfricaExecutivesummary
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
PAGE|8
Low-costrenewableelectricityandelectrolytichydrogencanalsofindanoutletinammoniaproduction,whichistheprecursortoallmineralnitrogenfertiliserstoday,andhassignificantadditionalopportunitiesinnewenergyapplications,includingintheshippingandpowergenerationsectors.IntheHighPotentialCase,asurgeinammoniaproductionfromaround11Mttodayto25Mtin2035and40Mtin2050wouldenabletheAfricancontinenttoeliminateallammoniaimportsforfertiliserproductionbymid-century.Thisisaverysignificantpotentialknock-oneffectforacontinentthattodayderivesnearlyone-fifthofitsGDPfromagriculture,despitehavingsomeofthelowestratesofagriculturalproductivityintheworld.
Anexistingindustrialbasecanbefoundationalfornewindustries
Therearealsoopportunitiesinthemanufacturingofcleanenergytechnologiesthemselves.Severalcountries,particularlyinNorthAfrica,havethepotentialtoestablishafootholdintheEVandbatterymanufacturingindustries,buildingontheirexistingautomotiveindustrialbase.IntheHighPotentialCase,AfricasEVproductionwouldrisefromvirtuallyniltodaytonearly4millionunitsin2035andthenonto5millionin2050.Bymid-century,thecontinentwouldbecomeanetexporterofEVs,supplyingadomesticmarketaswellasothercountriesmostlyintheEuropeanUnion.ThecompetitivenessofthisEVexportcapacitycouldbebolsteredbyanintegratedbatterysupplychain,makingproducersprogressivelylessreliantoncomponentimports.
Africa’smineralresourceendowments,whileanimportantasset,donotconstituteaguaranteethatopportunitiestomoveupthevaluechainwillberealised.Strongmarketsignalsdomesticallyandinpotentialexportmarketsforcleanenergytechnologieswillbefoundational.However,otherfactorsthatpresentlydeterinvestmentinemergingeconomiesalsorequirestrategicconsideration,includingpoliticalandcurrencyrisks,alackofskilledworkers,poorelectricityandtransportinfrastructureandunreliableenergysupplies.Fit-for-purposeregulatoryenvironments,co-investmentmodelsandinternationalpartnershipsarekeytoreducingrisk,crowdinginprivatecapitalandcatalysinggreaterinvestment.
Thecontinent’sindustrialsuccessstories–andthoseelsewhere–showthatsteppingupthevaluechainispossibleandcanyieldsignificantbenefitsforthelocalpopulationwithrespecttolocalvalueandjobcreation,therebyleadingtopositivespilloversfordomesticinfrastructuredevelopmentandcountriesinnovationecosystems.TheestablishedcarindustriesforinternalcombustionenginevehiclesinSouthAfricaandMorocco;Nigeriasproductionofcement,fertilisersandpetrochemicals;andtheelectronicandelectricalcomponentsproducedinTunisiaandEgyptarejustafewexamplesfromthecontinent.
SteppingUptheValueChaininAfricaExecutivesummary
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
PAGE|9
Well-designedindustrialstrategiesunderpineffortstotakeastepupthevaluechain
Theselectionandextentoftheopportunitiesidentifiedinthisreportarenotintendedasprescriptionsgovernmentswillneedtobalancetheirownprioritiesastheydesigntheirindustrialstrategiesbutrathertoprovideaquantitativedescriptionofasubsetofspecificavenuesthatcouldbepursued.Robustmarketanalysis,aclearunderstandingofprojecteconomics,aswellastargetedstrategiestobuildaskilledworkforceandtechnologicalexpertisepotentiallythroughwell-designedstrategicpartnershipscanhelpunlockfurtherpotential,guidedbyanapproachtoindustrialstrategythatisdata-driven,targetedtosectorsofadvantage,andamenabletocourse-correction.
SteppingUptheValueChaininAfricaIntroduction
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
PAGE|10
Introduction
ThisreportisprovidedasaninputtodiscussionsattheG20meetingsinJohannesburgin2025,inresponsetoarequestfromthegovernmentofSouthAfricathattheIEAprovideinsightsintothepotentialforsustainableindustrialisationinAfrica.ThereportexploresthepotentialforAfricancountriestodeveloporexpandmanufacturingindustriesacrossthreekeyareasofopportunity:criticalmineralsbeneficiation;productionoflow-emissions,energy-intensivecommodities;andcleanenergytechnologymanufacturing.Itconcludeswithconsiderationsforthedesignofindustrialstrategies,includingboththoseconcerningdomesticactionsandmeasuresthatwillbenefitfrominternationalcollaborationamongG20membersandbeyond.
Alongsideaquantitativeassessmentofthescaleoftheseopportunitiesusingscenarioanalysis,thereportdrawsonanalysisofenablingconditionsthatcouldinfluencedecisionmakingoninvestmentinmanufacturingthatwasfirstpublishedinEnergyTechnologyPerspectives2024(ETP-24).Thisanalysiscomprisedanassessmentofenablingfactorsindifferentcountriesacrossthreekeydimensions thelocalbusinessenvironment,energyandtransportinfrastructure,andresourceavailabilityanddomesticmarketsinordertoidentifyspecificopportunitiestailoredtothepotentialofdifferentcountries.Theanalysisreflects
existingconditionsinacountry,andnotpossiblefuturedevelopments,suchasthoserelatedtopolicies,costsordemographics.AfulllistoftheenablingfactorsandtheindicatorsforeachfactorcanbefoundinETP-24.
Scenariosusedinthisreport
ThisreportdrawsonrecentscenarioanalysispreparedforthreeIEApublications:
EnergyTechnologyPerspectives2024
,the
WorldEnergyOutlook2024
,andthe
GlobalCriticalMineralsOutlook2025
.Itfocusesononescenarioandonecaseusedinthesereports:
TheStatedPoliciesScenario(STEPS)isdesignedtoprovideasenseofthedirectionoftravelfortheglobalenergysectorbasedonadetailedreadingofenergy-relatedpoliciesthathavebeenadoptedorindicated.TheSTEPStakesintoaccountpolicyintentionsthathavenotbeencodifiedintoexistinglawsandregulations.Suchtargetsarenotautomaticallyassumedtobemet;theprospectsandtimingfortheirrealisationaresubjecttoanassessmentofrelevantmarket,infrastructureandfinancialconstraints.Thisscenarioalsotakesaccountofprojectsthathavebeen
IEA.CCBY4.0.
PAGE|11
announcedtobuildmanufacturingcapacityforcleanenergytechnologiesandassociatedmaterialsforwhichfundshavebeencommitted,i.e.thosethathavereachedafinalinvestmentdecision.
TheintentionoftheHighPotentialCase(HPC)istoidentifypotentiallypromisingeconomicopportunitiesforemerginganddevelopingeconomiesinthecontextofcleanenergytechnologysupplychains.Forthispurpose,theHPCisbasedontwomainassumptions.First,itisassumedthatemergingmarketssucceedinovercomingbarrierstoexploitingtheirrespectivecompetitiveadvantagesbyestablishingsupportivepolicyframeworksthatcanattractinvestment,furtherenabledbyinternationalsupportmechanisms.Second,itisassumedthatglobaldemandforcleanenergytechnologiesandlow-emissionsmaterialsislargeenoughtoofferamarketfortheirproductioninemergingmarketswithoutrelyingonlowerproductionvolumesinotherregions.
SteppingUptheValueChaininAfricaEnergytechnologysupplychainsincontext
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
PAGE|12
Energytechnologysupplychainsincontext
Newtechnologysupplychainsarebeingbuiltout
TheglobalcombinedmarketforsixkeycleanenergytechnologiessolarPV,wind,batteries,EVs,heatpumpsandelectrolysersamountedtomorethanUSD700billionin2023.ThelionsshareofthisglobalmarketisheldbythePeoplesRepublicofChina(hereafterChina),whichaccountsfornearly60%,reflectingtheextentofitsdomesticcleantechnologydeployment.Advancedeconomiesaccountedforaroundone-third,whileemergingeconomiesotherthanChinaaccountedforamuchsmallershare,at5%inaggregate.ThecontinentofAfricaaccountedforlessthan1%.
Ofallthekeytechnologieslistedabove,EVsandbatteriesparticularlystandout,accountingfor65%ofthetotalmarketvaluein2023,onthebackofsignificantgrowthinelectriccarsalesinrecentyears.EVsalesreachedalmost14millionunitsin2023globally35%morethanin2022.In2024,globalsaleswentontosetnewrecords,reaching17million,or
morethanoneinfivecarssoldworldwide
.SolarPVmodulesandwindturbinesmakeupmostoftherestoftheglobalmarket.Theremarkablegrowthinglobalcapacityadditionsforthesetechnologiesnearlyfivefoldgrowthbetween2015and2023meanttheirmarketscontinuedtoregisterstronggrowth,despitethewell-publicisedcostdeclinesoverthisperiod.
Themarketforcleantechnologiesissettocontinuegrowinginthemediumterm.OnthebasisoftodayspolicysettingsasreflectedintheStatedPoliciesScenario(STEPS)(seetheboxaboveforadescriptionofthescenariosusedinthisreport),themarketnearlytriplesby2035,reachingaroundUSD2trillion.IfmorecountriesweretorampupcleanenergytechnologymanufacturingandcleanenergytechnologymarketuptakeweretomovefasterasillustratedbytheHighPotentialCase(HPC)themarketforcleantechnologieswouldbelarger,offeringadditionalopportunitiesforemerginganddevelopingeconomiestoplayaneconomicroleinrelatedsupplychains.
SteppingUptheValueChaininAfricaEnergytechnologysupplychainsincontext
Minerals,materialsandmanufacturing
IEA.CCBY4.0.
PAGE|13
Globalmanufacturinginvestmentsandmarketsizesforkeycleanenergytechnologies,historicalandintheStatedPoliciesScenarioandHighPotentialCase,2015-2035
ManufacturinginvestmentMarketsize
USDbillion
300
250
200
150
100
50
0
20222023
2015
USD0.2trillion
2023
USD0.7trillion
2035STEPSUSD2.1trillion
2035HPC
USD3.4trillion
EVs&batteriesSolarPVWindOther
IEA.CCBY4.0.
Notes:EVs=electricvehicles;STEPS=StatedPoliciesScenario;HPC=HighPotentialCase.
Thesegrowingmarketshavespurredawaveofmanufacturinginvestments,whichjumped50%tooverUSD240billionin2023,upfromaroundUSD160billionin2022.InvestmentswereledbysolarPVandbatteries,whichtogetheraccountedfor80%ofthetotalin2023.Chinaaccountedfornearlythree-quartersoftotalinvestmentin2023,withtheUnitedStatesandtheEuropeanUniontogetheraccountingforaroundone-fifth.India,Japan,KoreaandSoutheastAsiaaccountedformostoftherest,withvirtuallynoinvestmenttakingplaceinAfrica,norinCentralandSouthAmerica.
Demandforcleanenergytechnologiesisboostingdemandforcriticalminerals.BatterydeploymentinEVsandstorageapplicationsdrivesstrongdemandgrowthforcopper,graphite,nickelandcobalt.IntheStatedPoliciesScenario(STEPS),lithiumdemandgrowsfivefoldfromtodayto2040,whilegraphiteandnickeldemanddouble.Demandforcobaltandrareearthelementsalsogrowsstrongly,increasing50-60%by2040.Meanwhile,demandforcopper–thematerialwiththelargestestablishedmarkettoday–isprojectedtogrowby30%overthesameperiod,fuelledbygrowthinconstructionandintheelectrificationofgridsandindustrialequipment.Growingdemandforpermanentmagnets,particularlyforEVsandwindpower,booststheneedformagnetrareearths.IntheHPC,demandgrowthwouldbemorerapid,withthedemandin2040being15-45%higherthanintheSTEPSacrosskeycriticalminerals.
SteppingUptheValueChaininAfricaEnergytechnologysupplychainsincontext
Minerals,materialsandmanufacturing
Criticalmineraldemandandshareforkeyenergyapplications,historicalandintheStatedPoliciesScenarioandHighPotentialCase,2024-2035
CopperCobaltGraphite
kt
600
450
300
150
40000
30000
20000
10000
20000
15000
10000
5000
0
0
0
20242035
20242035
20242035
aSolarPVaWindaEVs&batteriesaElectricitynetworksaOtherOHPC
IEA.CCBY4.0.
Notes:EV=electricvehicle;HPC=HighPotentialCase.
IntheSTEPS,theunderlyingdriversofdemandforenergy-intensivecommoditieslikesteel,aluminiumandammoniaremainbroadlyunchangedbythegrowingmarketsforcleanenergytechnologieslikesolarPVandbatteries,relativetotoday.Demandgrowthforsteelandaluminiuminsectorslikeconstruction,transportationandpackaging,andforammoniainagricultureandexplosives,isincrementalintheSTEPS.Furthermore,inthisscenario,themethodsemployedtoproducetheseenergy-intensivecommoditiesremainlargelyunaltered.
Manycountriesandregionsare,however,lookingtotransformthemanufacturingprocessesfortheseenergy-intensivecommodities.TheHPCthereforeexplorestheglobalimplicationsofanincreaseinlow-emissions
1
productionofenergy-intensivecommoditiesasasubsetofdemandforthesecommodities,muchofwhichwillneedinvestmentinnewmanufacturingcapacity.Smallamountsoftheselow-emissionsmaterialsandchemicalscouldendupincleanenergytechnologies,buttheirmanufacturingprocessesalsoaccountforanon-trivialportionofdemandgrowthforcleantechnologies;solarPV,windandelectrolyserswouldbeusedtogeneratethelow-emissionselectricityandhydrogenusedinseverallow-emissionsproductionprocessesforthesecommodities.
IntheSTEPS,thereislimiteduptakeoflow-emissionstechnologiesintheproductionofenergy-intensivecommoditiesglobally.Evenbymid-century,thecombinedmarketforlow-emissionsammonia,aluminiumandsteelreachesjustUSD60billion,relativetoatotalmarketincludingmaterialsproducedviaconventionalprocessroutesofaroundUSD2.2trillion.IntheHPC,however,
1Inthisreportweuselow-emissionstorefertonear-zeroemissionsma
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