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SY5040
CCM+QRModeSSRFlybackController
GeneralDescriptionFeatures
TheSY5040isapeakcurrentmodeSSRFlybackRatedSwitchingFrequency:65kHz
controllerthatcombinesCCMandQRmodetogetherCCM+QRCombinedOperatingMode
tominimizetransformersizeandachievehighFrequencyFoldBackandBurstModeControl
efficiency.Underlowlineandheavyloadcondition,MinimumSwitchingFrequencyLimitedto25kHz
theSY5040worksunderCCM,whileunderhighline
FSWModulationtoReduceEMINoise
ormediumloadcondition,itworksunderQRmodeProgrammableBrownoutProtectionbyZCSPin
(valleyswitching).TheSY5040adoptsfrequencyfold-ProgrammableOutputOVPbyZCSPin
backcontrolwhentheloaddecreasestoachievethe
ProgrammableExternalOTPbyCSPin
highaverageefficiency.Whentheloaddecreasesto
OLP,VCCOVP,InternalOTP
verylightlevel,theSY5040willenterburstmodeand
theswitchingfrequencyisfixedto25kHztoavoidSecondaryDiodeShortCircuitProtection
audiblenoise.OCPCompensationoverUniversalInputRange
LowStartupCurrent:<4A
TheSY5040alsoprovidescomprehensiveandGateDriveCapability:210mA/420mA(source/sink)
reliableprotectionsincludingbrownoutprotection,InternalSoftStartProcess
outputOVP,externalOTP,OLP,VCCOVP,internalRoHSCompliantandHalogenFree
OTP,etc.CompactPackage:SOT23-6
TheSY5040isavailablewithacompactSOT23-6
package.
Applications
AC/DCPowerSupply
NoteBookAdapter
LCDTV
AuxiliaryPowerSupply
LVO+
NVO-
GNDGATE
COMPVCC
ZCSCS
optional
Fig.1.TypicalApplicationCircuit
SY5040Rev.1.0ASilergyCorp.Confidential-PreparedforCustomerUseOnly1
©2024SilergyCorp.AllRightsReserved.
SY5040
OrderingInformationPinout(topview)
Ordering
PackagetypeTopMark
PartNumberGND16GATE
SOT23-6
SY5040ABCRoHS-CompliantandYaxyzCOMP25VCC
Halogen-Free
x=yearcode,y=weekcode,z=lotnumbercodeZCS34CS
PinDescription
PinNoPinNamePinDescription
1GNDGroundpin
2COMPThispinisconnectedtoanopto-couplerforoutputvoltagefeedback
Multi-functionincludingvalleydetecting,brownoutprotectionandoutput
3ZCS
OVP
4CSPrimarypeakcurrentsensepin,alsousedforexternalOTP
5VCCPowersupplypin
6GATEGatedrivepin
BlockDiagram
VDDLDO
outputvoltageoutputOVP
ZCSVCC
detecting
VCC
monitor
BOGATE
valleydetectingBUSvoltage
detectingclamp
UVLO
VCCOVP
VDDPseudofixedCCM+QRPWM
oneshotSQlogicunitGATE
frequencycontrolcontrol
RQ
OLP
current
mirrorswitchingfrequency
OLP
foldbackcontrolVDD
PWMdebounce
timer
leadingedge
COMP
CSblanking
oneshot
PWMVCOMP_OLP
peakcurrent
control
GND
counterexternalOTP
oneshot
(N=4)
VCS_OTP
Fig.2BlockDiagram
SY5040Rev.1.0ASilergyCorp.Confidential-PreparedforCustomerUseOnly2
©2024SilergyCorp.AllRightsReserved.
SY5040
AbsoluteMaximumRatings
Parameter(Note1)MinMaxUnit
VCC-0.334
GATE-0.315V
CS,COMP,ZCS-0.33.6
SupplyCurrentIVCC20mA
JunctionTemperature,Operating-45150
LeadTemperature(Soldering,10sec.)260°C
StorageTemperatureRange-65150
DynamicCSNegativeCurrentin1usDuratio-2mA
DynamicCSNegativeVoltagein1usDuration-0.7V
DynamicZCSNegativeCurrentin20usDuration-2mA
DynamicZCSNegativeVoltagein20usDuration-0.7V
ThermalInformation
Parameter(Note2)MinMaxUnit
θJAJunction-to-ambientThermalResistance125
°C/W
θJCJunction-to-caseThermalResistance60
PDPowerDissipationTA=25°C1.1W
RecommendedOperatingConditions
ParameterMinMaxUnit
VCC1227V
JunctionTemperatureRange-40125°C
AmbientTemperatureRange-40105°C
SY5040Rev.1.0ASilergyCorp.Confidential-PreparedforCustomerUseOnly3
©2024SilergyCorp.AllRightsReserved.
SY5040
ElectricalCharacteristics
(Note3)
(VVCC=12V,TA=25°Cunlessotherwisespecified)
ParameterSymbolTestConditionsMinTypMaxUnit
Turn-onThresholdVVCC_ON2021.523V
Turn-offThresholdVVCC_OFF8910V
OVPThresholdVVCC_OVP27.729.731.7V
CurrentSinkunderOver
VoltageConditionIVCC_OVPVVCC=VCC_OVP+0.1V11mA
VCCPin
StartUpCurrentIVCC_STVVCC=18V2.64µA
OperatingCurrentIVCC_OPTCL=1nF,FSW=65kHz1.9mA
QuiescentCurrentIVCC_QUndersleepmode200270µA
CurrentSinkunderFault
ConditionIVCC_FAULT0.811.3mA
MaximumPeakCurrent
SenseVoltageVCS_MAX0.920.971.03V
PrimaryOCPThresholdVCS_OCP1.241.311.38V
LeadingEdgeBlanking
TCS_LEB470ns
Time
ExternalOTPThresholdVCS_OTP0.9411.06V
IZCS=500µA90105120µA
CSPin
OCPCompensationIZCS=400µA90µA
ICS_OCPC
CurrentIZCS=300µA64µA
IZCS=200µA36µA
CSPinShortCircuit
VCS_SCP100mV
ProtectionThreshold
CSPinShortCircuit
TCS_SCP_BLK3.5µs
DetectingBlankingTime
OutputOVPThresholdVZCS_OVP1.922.1V
BlankingTimeforVOUT
SenseafterVGATEJumpsTVOSEN_BLK1.62.63.6µs
fromHightoLow
ZCSPinBrownOutThreshold
IBO90100110µA
Current
HysteresisforBrownInIBO_HYS10µA
BrownOutDebounceTimeTBO_DBC5590125ms
RatedSwitchingFrequencyFSW_RATE606570kHz
MinimumSwitching
FSW_MIN202530kHz
SwitchingFrequency
FrequencyModulation
FrequencyFSWMOD_AMPVCOMP=1.8V,CCM±6.5kHz
Amplitude
FrequencyModulation
TSWMOD4ms
Period
COMPInternalPull-upVoltageVCOMP_PU2.7V
InternalPull-upResistorRCOMP_PU20kΩ
SY5040Rev.1.0ASilergyCorp.Confidential-PreparedforCustomerUseOnly4
©2024SilergyCorp.AllRightsReserved.
SY5040
ThresholdtoEnterSleep
VCOMP_INSLEEPVCOMPfallingdown0.250.30.35V
Mode
ThresholdtoExitSleep
VCOMP_EXSLEEPVrisingup0.370.420.47V
COMPModeCOMP
OLPThresholdVCOMP_OLP2.02.252.5V
OLPDebounceTimeTOLP_DBC5590125ms
GateClampVoltageVGATE_CLAMPVVCC=20V14V
MaximumSourceCurrentISOURCE_MAXCL=10nF210mA
GATEPin
MaximumSinkCurrentISINK_MAXCL=10nF420mA
MaximumONTimeTON_MAX13µs
InternalInternalOTPThresholdTOTP140°C
OTPHysteresisTHYS15°C
SoftStartSoftStartTimeTSS7ms
Note1:Stressesbeyondthe“AbsoluteMaximumRatings”maycausepermanentdamagetothedevice.Thesearestressratingsonly.
Functionaloperationofthedeviceattheseoranyotherconditionsbeyondthoseindicatedintheoperationalsectionsofthespecification
isnotimplied.Exposuretoabsolutemaximumratingconditionsforextendedperiodsmayaffectdevicereliability.
Note2:θJAismeasuredinthenaturalconvectionatTA=25°ConaloweffectivesinglelayerthermalconductivitytestboardofJEDEC
51-3thermalmeasurementstandard.Testcondition:Devicemountedon“2x2”FR-4substratePCB,2ozcopper,withminimum
recommendedpadontoplayerandthermalviatobottomlayergroundplane.
Note3:IncreaseVCCpinvoltagegraduallyhigherthanVVCC_ONvoltagethenturndownto12V.
SY5040Rev.1.0ASilergyCorp.Confidential-PreparedforCustomerUseOnly5
©2024SilergyCorp.AllRightsReserved.
SY5040
TypicalPerformanceCharacteristics
(Testcondition:VIN:90~264Vac;outputspec:20Vdc_3.25A;outputcable:18AWG_1.8m;TA=25±5℃)
SteadyStatesSteadyStates
(VIN=90VAC,Io=3.25A)(VIN=264VAC,Io=3.25A)
VDS50V/divVDS100V/div
Time(10µs/div)Time(10µs/div)
BrownOutProtectionBrownOutProtection
(VIN=90VAC60VAC90VAC,Io=3.25A)(VIN=90VAC60VAC90VAC,Io=0.5A)
VIN100V/divVIN100V/div
VO10V/divVO10V/div
VGATE10V/divVGATE10V/div
Time(1s/div)Time(1s/div)
AverageEfficiencyvs.InputVoltage
91
90
89
88
Average(cableend)
87Level6
AverageEfficiency(%)EfficiencyAverage
86
90115230264
InputVoltage(VAC)
SY5040Rev.1.0ASilergyCorp.Confidential-PreparedforCustomerUseOnly6
©2024SilergyCorp.AllRightsReserved.
SY5040
protectionlevel.Inputvoltagebrownoutlevel(RMS)
DetailedDescriptioniscalculatedasbelowequation:
CCM+QROperatingPrincipleIN
VRBOP
TheSY5040adoptsthemixedcontrolmethodthatcombinesIN_BOH
2NA
CCMandQRmodetogether.Underlowinputvoltageand
heavyloadcondition,itwilloperateunderCCM.UnderhighBUSVO+
inputvoltageormediumloadcondition,itwilloperateunder
QRmode.Duetothiscontrolmethod,theoptimizedefficiencyVIN
andtransformersizecanbeachieved.NPNS
OCPCompensation
VO-
Generally,OCPlevelunderlowinputvoltageconditionis
RH
lowerthanthatunderhighinputvoltagecondition.The
ZCS
SY5040adoptsOCPcompensationfunctiontomaketheNA
RL
variationofOCPleveloveruniversalinputvoltagerangetoGATE
besmaller.Thecompensationisachievedbyaddinga
resistorROCPCbetweenCSpinandpeakcurrentsense
resistor.ThelargerROCPCis,thelowerOCPlevelunderhighProgrammableOutputOVP
inputvoltagewillbe.ThiscompensationresistorROCPCwillbe
adjustedbycustomersfortheirspecifiedpowerconverterTheSY5040willsenseoutputvoltagebyZCSpin
design.andprogrammableoutputOVPcanbeachieved.
WhentheprimarypowerMOSisturnedoff,the
BUSVO+voltageonauxiliarywindingwillbeproportionalto
outputvoltage.TheZCSpinwillsensetheoutput
VINvoltagebyaresistordividerconnectedbetween
N
PNSauxiliarywinding.WhentheZCSpinvoltagerises
aboveOVPthresholdVZCS_OVP,theICwillstop
VO-switchingandenterauto-recoverymode.Theoutput
OVPthresholdiscalculatedasbelow:
GATENSRRHL
VVO_OVPZCS_OVP
CSNRAL
ROCPC
Note:TheupperresistorRHshouldbedetermined
firstlyaccordingtoinputbrownoutlevelsetpoint,
andthenthelowerresistorRLofZCSpinresistor
ProgrammableBrownOutProtectiondivideriscalculatedaccordingtoaboveequation.
TheSY5040willsensetheBUSvoltagebyZCSpinand
BUSVO+
programmablebrownoutprotectioncanbeachieved.When
theprimarysidepowerMOSisturnedon,theZCSpinwillbeVIN
internalclampedto0V,sincethevoltageonauxiliarywindingNPNS
(negative)isproportionaltoBUSvoltage,thecurrentflowout
ofZCSpinwillbeproportionaltoBUSvoltage.TheSY5040
willcomparethecurrentflowoutofZCSpinwithaninternalVO-
referencecurrent(typical100uA),ifthecurrentflowoutofRH
ZCS
ZCSpinislowerthanthereferencecurrent,atimerwillbeginNA
tocount,andwhenthetimerelapse,brownoutprotectionwillRL
GATE
betriggered,theICwillstopswitchingandenterauto-
recoverymode.DuringtheVinstart-up,whentheVCCrises
toVCC_ONthreshold,theGATEpinwillturnonprimaryMOS
WhentheprimarypowerMOSisturnedoff,there
forashortduration(~2us)andtheICwillidentifyiftheinput
willbeaparasiticresonanceonauxiliarywinding
v
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