CPS-T-A-0103威埃姆螺旋压实机

• • •SCREWCOMPACTORTECHNICALCATALOGUE01.03A期1TECHNICALCATALOGUEDESCRIPTIONANDTECHNICALCHARACTERISTICSSTANDARDSUPPLYTECHNICALDATACODEINDEXMECHANICALCOMPONENTS“A”TYPEFINISHINGHOLLOWSHAFTGEARMOTORGEARREDUCERELECTRICMOTORSPERFORMANCESINSTALLATION–CONNECTIONSMODULARCODEKEYACCESSORIESMODULARCODEKEY货物过磅日期WEIGHT–SHIPPINGDATAINQUIRYANDORDERFORM-CPS无轴螺旋桨（螺旋）槽式螺旋压实机使用-生物脱水含有大量沙子或类似材料的粗眼筛-各种自然的有机物例如蔬菜，屠宰产品，钢结构废物-304不锈钢制成的接触零件，碳钢制成的螺栓和衬套除外或者-304不锈钢制成的接触零件，或者-316不锈钢制成的接触零件，包括衬套在内或者-316不锈钢制成的接触零件，衬套除外MACHINECODE-CPSTYPEOFMACHINETroughscrewcompactorswithshaftlessscrew(spiral).USE-Biological,de-wateredsludge.-Screeningshavinghighcontentofsandorsimilar.-Organicmatterofvariousnature,e.g.vegetables,slaughteringby-products,steelfabricationwaste.MATERIAL-Contactpartsin304stainlesssteelexceptscrewincarbonsteelpluslining.Or-Contactpartsin304stainlesssteelexceptliner.or-Contactpartsin316stainlesssteelpluslining.or-Contactpartsin316stainlesssteelexceptliner.DESCRIPTION1TROUGH2SPIRAL3LINER4GEARMOTOR5DRAININGSET6COVERS7PLATEMOUNT8COMPACTINGMODULE9CASING10SLIDEBARSOVERALLDIMENSIONL=MULTIPLEOF500mmDOUBLEFLIGHTING-ST.ST.304代码CODE代码CODE高密度聚乙烯制成的衬套LINERMADEOHHDPE代码CODE代码CODE排水装置DRAINAGESETR=AISI316R=StainlesssteelAISI316代码CODE代码CODEThedrainagemodulemakesitpossibletodrainoutliquidsthatmaygetseparatedinsidethemachine.Itsinstallationisrecommendedininclinedapplicationswiththrustdriveunit.Tokeepthedrainageworking,themachinemustberunning.Itisprovidedwithan8mmperforatedmeshtofilteroutlargeparticles.Thebolted-oncoverisnotprovidedwithalimitswitch.GR型轴密封GR-TYPESHAFTSEALING代码CODE代码CODECPS压实机由下列部件组成：CPScompactorsconsistofthefollowingcomponents:代码CODE描述DESCRIPTIONCSTTROUGHCVU盖子COVERSSPC螺旋SPIRALPOLINERMTR齿轮电动机GEARMOTORGR轴密封SHAFTSEALING机械部件机械部件Thestandardsupplyincludesthefollowingcomponents.Whenordering,specifytypeofCPS.TROUGHINLETCOVERCOVERLOCKTROUGHLINERonrequestboltedonrequestonrequestboltedbolted不锈钢AISI304/AISI316StainlesssteelAISI304/AISI316不锈钢AISI304StainlesssteelAISI304槽Trough内部internalexternal180网状抛光180meshbuffing180网状抛光180meshbuffing盖子Cover内部internalexternal180网状抛光180meshbuffing180网状抛光180meshbuffing螺旋Spiral螺旋片flighting螺旋片焊接weldingofflighting耦合法兰焊接weldingofcouplingfange持续电线类型continuoswiretype持续电线类型continuouswiretype入口Inlet内部internalexternalwelding180网状抛光180meshbuffing180网状抛光连线型180meshbuffingcontinuouswiretype末端法兰EndFlange内部internalexternalwelding180网状抛光180meshbuffing180网状抛光连线型180meshbuffingcontinuouswiretype末端金属板Endplate内部internalexternal180网状抛光180meshbuffing180网状抛光180meshbuffing螺母和螺钉NutsandBolts不锈钢.AISI304st.st.AISI304齿轮减速器GearreducerRA-type标有RAL6010PaintedRAL6010轴密封ShaftsealGR型GRtype标有RAL7001PaintedRAL7001轴和法兰材料S=不锈钢AISI304T=高电阻钢ShaftandFlangeMaterialS=StainlesssteelAISI304T=High-resistancesteel电动机电动机-MT塑料制成的电缆密封管电动机左边的接合点位于风扇后面。*现有不同产品允许50mm的偏差**允许注意：装配输送机时，电动机涂有龙胆蓝RAL5010。备件涂刷底漆。Cableglandsmadeofplastic.Junctiononleftsideofmotorseenstandingbehindfan.Cableglandsbelow.*ALLOWFOR±50mmTOLERANCEWITHDIFFERENTMAKES.**ASAVAILABLEN.B.:WhenmountedonconveyormotorpaintedGentianBlueRAL5010.Assparepartonlyprimerpainted.电动机电动机-MTB5法兰安装电压230/400V-大约1450转每分钟的4极轴速绝缘等级F

-电动机防护IP55,接线盒防护ThemotorslistedinthetableonpageT04.27areWAMmodelsmanufacturedaccordingtoIECaswellasDINstandardsasfarasjunctionboxconnectionsareconcerned.Thismeans,otherelectricmotormakescanbeusedprovidingtheyconformtotheabovementionedstandardswithoutneedofchangingthegearreducer.Ifmotorswithspecialtechnicalcharacteristicsarerequired(voltage,cycles,doublespeedetc.)pleasecontactaWAMsalesoffice.Standardfeatures:-B5flangemounting-Voltage230/400V-4polesforshaftspeedof1450rpmapprox.-InsulationclassF-MotorprotectionIP55,junctionboxprotectionIP55电动机电动机-MT合格声明每个机器都有符合93/68CEE指示修订的73/23/EEC低压指示的合格声明。每个机器都有符合93/68CEE指示修订的73/23/EEC低压指示的合格声明。有效性此指导对于发电机框架尺寸为63－400的WAM电子机器类型有效。此指导对于发电机框架尺寸为63－400的WAM电子机器类型有效。交付使用(启动)验收立即对机器的外部损坏进行验收，如果发现，即刻通知运输代理。检查所有标牌数据，特别是电压和绕组连接（星形或三角形）。用手旋转轴来检查空转情况，拆除运输固定如果有的话。DeclarationofConformityDeclarationofConformitywithrespecttotheLowvoltageDirective73/23/EECamendedbytheDirective93/68CEEareissuedseparatelywithindividualmachines.TheDeclarationofConformityalsosatisfiedtherequirementsofaDeclarationofIncorporationwithrespecttotheMachineryDirective89/392/EEC.ValidityTheInstructionsarevalidfortheWAMelectricalmachinetypes,ingeneratoroperationinframesizes63-400.(Additionalinformationmayberequiredforsomemachinetypesduetospecialapplicationand/ordesignconsiderations)Puttingintoservice(starting)ReceptioncheckImmediatelyuponreceiptcheckthemachineforexternaldamageandiffound,informtheforwardingagentwithoutdelay.Checkallratingplatedata,especiallyvoltageandwindingconnection(starordelta).Turnshaftbyhandtocheckfreerotation,removetransportlockingifemployed.电动机电动机-MT绝缘电阻检查如果怀疑绕组受潮，在试运转之前检查绝缘电阻。如果怀疑绕组受潮，在试运转之前检查绝缘电阻。MOHM(MOHM(使用(周围温度每增加20℃，绝缘电阻参考值就减半)如果无法获得参考值，绕组太潮湿，必须进行烘干。烘干温度应在90℃条件下进行12－16个小时，接着在105℃下进行6－8个小时的烘干。如果安装了排水孔插头，加热时必须将它拆下。如果绕组被海水浸湿，通常需要重新缠绕。InsulationresistancecheckMeasureinsulationresistancebeforecommissioningandwhenwindingdampnessissuspected.Resistance,measuredat25°C,shallexceedthereferencevalue,i.e.whereU=voltage,Volt;P=outputpower,kW.WARNINGWindingsshouldbedischargedimmediatelyaftermeasurementtoavoidriskofelectricution.(Insulationresistancereferencevalueishalvedforeach20°Criseinambienttemperature).Ifthereferencevalueisnotattained,thewindingistoodampandmustbeovendried.Oventemperatureshouldbe90°Cfor12-16hoursfollowedby105°Cfor6-8hours.Drainholeplugs,iffitted,mustberemovedduringheating.Windingsdrenchedinseawaternormallyneedtoberewound.电动机电动机-MT直线或星形/三角形启动标准恒速机器上的接线盒包含六个绕组终端和至少一个接地终端。直线开始可能使用Y或A绕组连接。例如，660VY,380YA表示660V的Y连接和380V的A连接。星形/三角形连接(Y/A)供应的电源必须是A连接中机器上的额定电压。从接线盒拆除所有连接环节。对于双速和特殊机器，必须按照接线盒内部的指导进行电源接线。终端和旋转方向Direct-on-lineorStar/DeltastartingTheterminalboxonstandardsinglespeedmachinesnormallycontains6windingterminalsandatleastoneearthterminal.Earthingshallbecarriedoutaccordingtolocalregulationsbeforethemachineisconnectedtothesupplyvoltage.Thevoltageandconnectionarestampedontheratingplate.Direct-on-linestarting(DOL)Yorwindingconnectionsmaybeused.e.g.660VY,380YindicatesY-connectionfor660Vand-connectionfor380V.Star/Deltastarting(Y/)Thesupplyvoltagemustbeequaltotheratedvoltageofthemachinein-connection.Removeallconnectionlinksfromtheterminalblock.Fortwo-speedandspecialmachines,supplyconnectionmustfollowtheinstructionsinsidetheterminalbox.TerminalsanddirectionofrotationDirectionofrotationisclockwisewhenviewingtheshaftfaceatthemachinedriveend,whenthelinephasesequenceL1,L2,L3isconnectedtotheterminalsasshowninthefigure1.Toalterthedirectionofrotation,interchangetheConnectionofanytwolinescables.电动机电动机-MT图1接线图Figure1.Connectiondiagram图1接线图Figure1.Connectiondiagram如果机器装有双向风扇，可以根据机器上标记的箭头检查旋转方向。使用操作条件此机器是用于工业传动应用。标准环境温度限制－25℃到＋40℃，最高海拔高度1000m安全注意事项此机器必须由熟悉相关安全要求并具有资格的人员来安装和操作，用来防止安装和操作现场事故的必需安全设备应依照国家本地主要的规章来提供。警告直接由热感应开关控制的小型电动机可以自动启动。注意-电动机不适合脉冲操作。Ifthemachinehasaunidirectionalfancheckthatthedirectionofrotationisaccordingtothearrowmarkedonthemachine.UseOperatingconditionsThemachinesareintendedforuseinindustrialdriveapplications.Normalambienttemperaturelimits-25°to+40°C.Maximumaltitude1000mabovesealevel.SafetyconsiderationsThemachineisintendedtobeinstalledandusedbyqualifiedpersonnelwhoarefamiliarwithrelevantsafetyrequirements.Safetyequipmentnecessaryforthepreventionofaccidentsatthemountingandoperatingsiteshallbeprovidedinaccordancewiththeregulationsprevailinginthelocalcountry.WARNINGSmallmotorswithsupplycurrentdirectlyswitchedbythermallysensitiveswitchescanstartautomatically.Pointstoobserve-Themotorsarenotsuitableforpulseoperation.电动机电动机-MT-在操作过程中，由于电动机外部机箱的温度过高，不能用手触摸。-在操作过程中，由于电动机外部机箱的温度过高，不能用手触摸。电动机重量相同框架尺寸（中心高度）的机器的总重随着不同输出量、不同安装配置和添加的特殊元件而改变。下面表格展示了基本功能版本的机器的最大预计重量。对于特殊的电动机，可以在标牌上找到更准确的重量。-Thetemperatureoftheoutercasingofthemotormaybehottothetouchduringnormaloperation.-Somespecialmotorapplicationsmayrequirespecialinstructions(e.g.usingfrequencyconvertersupplies).MotorweightsTotalweightsformachinesvarywithinthesameframesize(centreheight)dependingondifferentoutputs,differentmountingarrangementsanddifferentaddedonpecialdetails.Thefollowingtableshowsestimatedmaximumweightsformachinesintheirbasicversionsasafunctionofframematerial.Moreaccurateweightforaspecificmotorcanbefoundontheratingplate.框架大小框架大小FrameSize铝铸铁Castiron钢额外制动Add.forbrake电动机电动机-MT连接标准电动机设计是接线盒位于顶部，电缆入口位于两侧。有些特殊用途的电动机在顶部安装可旋转的4×90的接线盒，有些是在两侧安装接线盒。这些用途将在产品目录中做详细描述。必须关闭不使用的电缆入口。除了住绕组和接地终端之外，接线盒还可以容纳电热调节器、停止加热部件、二金属开关和PT100电阻部件的接线。警告可在加热部件或直绕组加热的接线盒a内部稳定时，连接电压。可以在接线盒盖内找到辅助设备的接线图。警告单相电动机中的电容器可以储蓄通过电动机终端的电流，甚至在电动机停止运转的时候也可以。装配和分解轴承处理轴承时要特别小心。ConnectionThenormalmotordesigniswithterminalboxontopandwithcableentrypossibilitiesfrombothsides.Somemotorsareavailable,asspecialsolutions,withtopmountedterminalboxesrotatable4x90°,andsomewithsidemountedterminalboxes.Availabilityofthesesolutionsisdescribedintheproductcatalogues.Unusedcableentriesmustbeclosed.Besidesthemainwindingandearthingterminalstheterminalboxcanalsocontainconnectionsforthermistors,standstillheatingelements,bimetallicswitches,orPT100resistanceelements.WARNINGVoltagemaybeconnectedatstandstillinsidetheterminalboxforheatingelementsordirectwinidingheating.Connectiondiagramsforauxiliaryelementsarefoundinsidetheterminalboxcover.WARNINGThecapacitorinsinglephasemotorscanretainachargewhichappearsacrossthemotorterminals,evenwhenthemotorhasreachedstandstill.AssemblyanddismantlingBearingsSpecialcareshallbetakenwiththebearings.电动机电动机-MT应使用拔具拆卸轴承，通过加热或专用底座来装配轴承。关于更换轴承的细节描述，参见分开的WAM安装指导手册。环境要求噪音级别小型电动机的声压级别不能超过70dB(A)。下面表格指出了距离机器表面一米可以超过70dB(A)的框架尺寸。可以在相关的产品目录中找到特殊机器的限制值。表格中的值以50Hz正弦曲线供应条件作为参照。对于60Hz的正弦曲线，在上面的值的基础上加4dB(A)。上述框架尺寸的所有机器声压级别具有分开的冷却系统，M2F*、M2L*和M2R*系列在各自的机器安装指导中分别指出。Bearingsshallberemovedusingpullersandfittedbyheatingortheuseofspecializedfeetforthepurpose.ChangeofbearingsisdescribedindetailinaseparateinstructionleafletavailablefromWAM.EnvironmentalrequirementsNoiselevelsSmallermotorshaveasoundpressurelevelwhichdoesnotexceed70dB(A).Thefollowingtableindicatesthoseframesizeswheresoundpressurelevelsat1mfromthemachinessurfacecanexceed70dB(A).Valuesforspecificmachinescanbefoundintherelevantproductcatalogues.Thetablevaluesreferto50Hzsinusoidalsupplyconditions.For60Hzsinusoidalsupply,add4dB(A)totheabovevalues.SoundpressurelevelsforallmachinesintheaboveframesizeshavingseparatecoolingsystemsandforgeriesM2F*,M2L*,andM2R*,areindicatedinseparatespecificMachineInstructiions.噪音级别噪音级别NOISELEVELS框架尺寸声音指标、压力级别，dB(A)Guidelinesoundpressurelevel,dB(A)极POLE电动机-MT极POLE极POLE极POLE性能性能压实功率出口处消耗的音量超过40%的音量负荷COMPACTINGEFFICIENCYWastevolumereductionatoutletmorethan40%ofvolumeloaded.最小min最小min.生产量最小min最小min.生产量TRPIGHPUTERATE性能PERFORMANCE注意：这些生产量对应理想的效率条件。必须将机器限制30％到50％的值考虑在内。Note:thesethroughputvaluescorrespondtoidealefficiencyconditions.Amachineuselimitof30%to50%ofthesevaluesmustbetakenintoconsideration.安装－连接安装－连接日常机器清理的水管结合配件1/2”上层水入口，供应清水（技术方面）；最大压力：5巴；流量：0.5升每秒；由手动阀调整。它的功能是通过筛子过滤材料来清洗和清理污水收集区域。1/2”上层水入口，供应清水（技术方面）；最大压力：5巴；流量：0.5升每秒；由手动阀调整。其功能是用来清洗抗压筛清洗下部1/2”筛子，供应清水（技术方面）；最大压力：5巴；流量：0.5升每秒。WATERCONNECTIONSFORDAILYMACHINECLEANINGa)1/2’’upperwaterinlet,suppliedwithclean(technical)water,max.pressure:5bar;delivery:0.5l/sec,withmanualvalve.Itsfuctionistowashandcleanthecollectingareaofthesewageyieldedbythematerialscreened.b)1/2’’upperwaterinlet,suppliedwithclean(technical)water,max.pressure:5bar;delivery:0.5l/sec.Itsfuctionistowashthepressingscreen.c)Waterinletforwashingthelower1/2’’screen,suppliedwithclean(technical)water,max.pressure:5bar,delivery:0.5l/sec.螺旋式压实机螺旋式压实机SCREWCOMPACTOR型号－尺寸Model-Size钢结构材料SteelStrct.Material螺旋片材料SpiralMaterial模块代码键附件附件附件附件CPS选择权和附件CPSOPTIONSANDACCESSORIES项目POS.ITEM描述DESCRIPTION01入口INLET02加强筛选的平衡锤COUNTERWEIGHTFOR03加强筛选的扩展设备SCREENING04固定支架INCREMENT05可调整的支撑底座EXTENSIONFOR06螺栓滑杆SCREENING07缩短延伸INCREMENT08电动机传动机箱FASTENINGBARCKETS扩展设备/缩短扩展设备/缩短EXTENTION/SHORTENING类型材料MATERIAL扩展设备EXTENTION缩短SHORTENINGF最小F最大附件BQ-BQ-型入口BQ-TYPEINLET不锈钢AISI304StainlesssteeAISI304代码CODE附件不锈钢AISI316StainlesssteeAISI316参见型号参见型号SEE“TYPE”代码CODE类型附件BR-型入口BR-TYPEINLET不锈钢AISI304StainlesssteeAISI304不锈钢AISI316StainlesssteeAISI316倾斜度Angleofinclination倾斜度Angleofinclination代码CODE类型附件BI-型入口BI-TYPEINLET倾斜度Angleofinclination不锈钢AISI304StainlesssteeAISI304不锈钢AISI316StainlesssteeAISI316参见型号SEE“TYPE”PCSA-PCSA-型螺栓滑杆PCSA-TYPEBOLTEDSLIDEBARS代码CODE附件不锈钢AISI304StainlesssteeAISI304不锈钢AISI316StainlesssteeAISI316附件附件加强筛选的平衡锤COUNTERWEIGHTFORSCREENINGINCREMENTCP01:用来增加压实效果，可以通过滑动杆上的砝码来调整。CP01:usedtoincreasethecompactingeffect.Itcanbeadjustedbyslidingtheweightalongtherod.附件筛子额外加强的扩展部分EXTENSIONFORSCREENINGINCREMENT代码CODEPP0x:扩展设备设备同CPS一起使用或卸载要求进行了规定。PP0x:theextensionisusedincombinationwiththeCPSorwhenunloadingrequirementsmakeitnecessary.双固定角度支架DOUBLEFASTENINGANGUL