超声波焊接结构设计.ppt

1、1,焊接结构,2,1.超声焊接结构,3,焊接筋的角度,120,90,60,45,4,超声焊接结构,基本型,W,W64,W4,W8,BasicEnergyDirector,5,超声焊接结构,阶梯型,StepJoint,6,超声焊接结构,阶梯型,BeforeAfter,Chiselenergydirector450.015to0.019”tall(0.4to0.5mm),0.060”(1.50mm),0.010”to0.025”(0.25to0.64mm),ChiselEdge,7,超声焊接结构,阶梯型,StepJoint,8,超声焊接结构,阶梯型,0.40,0.17,0.03,0.20,(0.3

2、0),StepJoint,9,超声焊接结构,阶梯型,0.130.2975m0.300.44115m0.45以上150m,焊接筋高,火花纹凹,火花纹,EnergyDirectorwithOpposingTexturedSurface,10,超声焊接结构,阶梯型,齿型,齿型高度约焊接筋的60%,ContinuousCriss-CrossEnergyDirector,11,超声焊接结构,榫槽型,3.0,1.5,0.6,2.0,0.7,(0.7),角度35,Tongue&Groove,12,超声焊接结构,剪切型,ShearJoint,13,超声焊接结构,剪切型,ShearJoint,14,超声焊接结构

3、,剪切型,0.1,0.5,0.25,0.1,0.25,0.5,ShearJoint,15,超声铆接结构,基本型,BeforeAfter,D=Studdiameter,2D,0.5D,1.6D,StandardProfile,D,D/2RAD,D,D2,16,超声铆接结构,低矮型,BeforeAfter,D=Studdiameter,Horn,0.6D,1.5D,0.25D,LowProfileStake,D,0.75D,D/2,D2,17,超声铆接结构,半圆型铆接,BeforeAfter,D=Studdiameter,2.1D,0.5D,D,D1-5,2D,0.5D,DomeStake,18,

4、超声铆接结构,中空型铆接,BeforeAfter,D=Studdiameter,1.5D,0.25D,HollowStake,D2,D1,D2=D1/2,19,超声铆接结构,高压型铆接,BeforeAfter,HighPressureStake,2D,D,0.3-0.5D,D0.5,90,KnurledStake,HighPressureStake,20,超声铆接结构,点焊,T,1.5T,1.5T,3T,SpotWelding,21,超声嵌插结构,嵌插,D,D+0.030,D+0.015,D-0.045,D=1/4以下1000WD=1/2以下2000W,塑件,金属螺钉,(D1),(D2),In

5、sertion,22,超声嵌插尺寸,D2,D1,23,超声嵌插尺寸,D1,D2,4,。,24,超声浇口切除结构,GateArea,TangentMeltZoneLocalized,SmoothGateArea,0.080inch(2.03mm),0.080inch(2.03mm),0.080inch(2.03mm),合理设计,浇口尺寸,不合理设计,GateSizes,GateDesign,25,2.振动焊接结构,26,振动焊接结构,常用于密封罐焊接,27,振动焊接结构,焊接宽2mm深1mm,28,振动焊接结构,产品内侧无溢料,29,振动焊接结构,无凸沿，两侧无溢料且运动方向与振动方向相同,30

6、,振动焊接结构,常用于阀盖的焊接两侧无溢料,31,振动焊接结构,避免两侧溢料,32,振动焊接结构,位移较小，但强度要求较高,33,振动焊接结构,典型应用位置狭窄，容器较大（洗衣机，洗碗机等）,34,振动焊接结构,用于透明材料溢料少，外观优良,35,振动焊接结构,外侧无溢料,36,振动焊接结构,mm壁厚mm凸沿,焊接.mm宽.mm高,37,振动焊接结构,较小的厚度包括凸沿的结构,38,振动焊接结构,典型应用用于较薄容器盖子的焊接,39,振动焊接结构,典型应用用于较薄且有压力容器盖子的焊接,40,振动焊接结构,无凸沿产品的焊接，常用于ABS,41,振动焊接结构,用于高压力产品（如储液容器）,42,振动焊接结构,典型应用有凸沿，高压力容器焊接,43,振动焊接结构,典型设计避免在焊接