RSL及CPSIA培训教材

1、RSL及CPSIA培训,RSL主要说明,1：What is RSL/什么是RSL 2：Why we do this/ 为什么要做RSL 3：RSL control in CONVERSE/ RSL 控制 RSL certificate/ RSL 证明 Group test-vendors/ 分类测试-供应商 Random test-contract factories/ 随机抽测-合约工厂 4：RSL implementation/ RSL 执行 Which item need test/ 需要测试什么项目 How to write the TRF (Test Request Form) an

2、d sample quantity/ 如何填写测试申请书&样品数量 Approved lab/ 认证的实验室 5：Where does risk come from?-Reference /危险来自何处?-参考,1： What is RSL/什么是RSL,RSL: A List of Substances/ 有害物质列表 restricted by legislation/ 法律法规限制 voluntarily selected for elimination by CONVERSE/ 主动限制,2： Why we do this/ 为什么要做RSL,Fact/ 面临 Every compan

3、y in our industry has or will have a RSL related failure/ 鞋业中每家公司都有或将可能有RSL的失败 Failures disrupt business / 失败损害生意 Failures damage brand image/ 失败伤害品牌 Failures are expensive/ 失败的代价昂贵,Protect/ 保护 the consumer/ 顾客 the worker/ 工人 the environment/ 环境,Ensure/ 确保 Ensure the ability of CONVERSE Footwear to

4、sell product anywhere in the world regardless of chemical regulations / 确保CONVERSE的鞋子能在全世界销售而没有化学品污染的问题 Reduce the risk of product recall due to chemical contamination/ 降低产品因为化学品污染而召回的风险,3： RSL control in CONVERSE/ RSL 控制,What the vendors should do is classifying its products according to different

5、raw materials& different chemical processes& different coating & different functional treatment/ 供应商应该首先根据不同原材料/不同化学流程/不同表面涂层/不同功能性处理来将自己的产品分类 Vendors need test its different type products according to its classifying once per year/ 供应商应该每年按照其分类测试每一个种类的产品 Test results will be valid for one year from

6、 the RSL test date/ 从测试之日起, 测试结果一年内有效 If you have new innovation& new product (new raw material/new chemical process/new chemical finish), please test first to ensure RSL compliance before Converse use it./ 如果你有新研发的产品(新原材料/新化学流程/新化学修饰), 请在Converse 使用前测试以确保 RSL 没有问题 Be honest will make our RSL contro

7、l easy/ 相互之间的诚实将使违禁品的控制更容易,3： RSL control in CONVERSE/ RSL 控制,Random test-contract factories/ 随机抽测-合约工厂,We trust our vendors but we must verify, so all the contract factories need pick up samples randomly and send to test/ 我们相信供应商, 但是我们必须核实查证, 所以所有的合约工厂需要随即抽取样品进行测试. One sample per month can be accep

8、table/ 每月一个样品比较合适 All the random test by contract factories should test all the core test items according to different material types/ 所有合约工厂的随机抽测, 必须按照材料类型测试所有的核心测试项目,4：RSL implementation/ RSL 执行,Which item need test/ 需要测试什么项目 How to write the TRF (Test Request Form) and sample quantity/ 如何填写测试申请书&

9、样品数量 Approved lab/ 认证的实验室,5： Where does risk come from?-Reference /危险来自何处?-参考,Azo Dyes/ 偶氮染料,Application /应用: Water soluble azo compounds (-N=N-) applied as direct, acid, basic, mordant or reactive dyes/水溶性的偶氮化合物用作直接, 酸性, 碱性媒染剂或反应性染料 Azo dyes is suitable for cotton, rayon, nylon and polyester fibers

10、/ 适用于棉,人造丝, 尼龙和聚酯纤维,Harmful effect / 危害性: Certain azo dyes can release harmful aromatic amines under reductive chemical condition/还原条件下一些偶氮燃料分解出有害的芳香胺 Some of the aromatic amines have been considered as carcinogens/芳香胺致癌,Maybe found in/可能发现于: Natural fiber, synthetic fiber and leather/天然纤维, 人造纤维, 皮革

11、,Remark /备注: not all the Azo Dyes are prohibited, just only the ones which will produce the listed Aromatic amides(found to be carcinogenic)are prohibited/并不是所有偶氮染料都禁止使用, 只是在还原时能产生列出的芳香胺(致癌性)的偶氮染料才被禁止,Limit /限制线: 20ppm for each listed amine/列出的每种胺类化合物百万分之二十,5： Where does risk come from?-Reference /危

12、险来自何处?-参考,Chromium VI/ 铬,Application /应用: Tanning reagent: basic chromium (III) sulphate/ 鞣革剂硫酸铬,Harmful Effect/危害性: 9Cause cancer by inhalation/吸入引起癌症 9Cause sensitization by skin contact/皮肤接触引起过敏 9Be toxic to aquatic organisms/ 对水生物剧毒,Found in/发现于: Leather/真皮,Remark /备注: not all the Azo Dyes are p

13、rohibited, just only the ones which will produce the listed Aromatic amides(found to be carcinogenic)are prohibited/并不是所有偶氮染料都禁止使用, 只是在还原时能产生列出的芳香胺(致癌性)的偶氮染料才被禁止,Limit /限制线: 3ppm/百万分之三,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Disperse Dye/ 分散染料,Application /应用: Compounds with limited

14、 solubility in water/在水中只有有限的溶解度 Suitable for acetate, triacetate, polyester, nylon, spandex and acrylic fibers/适用于醋酸纤维, 三醋酸纤维, 聚酯, 尼龙, spandex 和亚克力纤维,Harmful effect / 危害性: Cause irritation to sensitive skins/皮肤过敏 Some disperse dyes are carcinogenic/致癌,Maybe found in/可能发现于: Polyester, Cellulose Acet

15、ate/聚酯, 醋酸纤维,Limit /限制线: Not detected/检测不到,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Formaldehyde/甲醛,Application/ 应用: Prevent shrinkage, Crease resistance/预防缩水, 抗皱 Cross linking agent (Fiber protection for wool)/耦合剂(保护羊毛的纤维) Use in leather industry for bacteria-killing and preservativ

16、e/皮料工业中用于杀菌和防腐剂 Harmful effect/ 危害性: Release from textile at body temperature/体温下从纺织品中释放 Strong contact allergen, respiratory tract irritation/强烈的接触过敏, 呼吸道过敏 Allergy, acute toxic and potential carcinogenic/敏感症, 急性中毒和潜在的致癌性 Maybe found in/可能发现于: Leather, textile, polymer/皮料, 纺织品, 聚合物 Limit /限制线: 160m

17、m)/ 小孩鞋百万分之二十, 大人鞋百万分之七十五,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Heavy Metals -Lead/ 重金属铅,Application/ 应用: Lead-based paint/ 油漆 Harmful effect/ 危害性: Lead Chromate, Lead Acetate, Lead Diacetate are category 1 reprotoxins/铬酸铅, 醋酸铅, 二醋酸铅是第一类生殖性毒物 9Limit: 90 ppm/百万分之九十 Heavy Metals -Me

18、rcury/ 汞 Application/ 应用: Contaminant in poor quality metal catalysts/差质量的金属催化剂的污染物 9Harmful effect/ 危害性: Damage central nervous system/ 损害中枢神经系统 9Limit: 1ppm/百万分之一 Heavy Metals -Cadmium/ 镉 Application/ 应用: Plastic stabilizer, mordant dyes, plating agent/ 塑料稳定剂, 媒染剂, 电镀剂 9Harmful effect/ 危害性: CdO, C

19、dCl, CdF, CdSO4, are category 2 carcinogens/ 第二类致癌物 CdCl, CdF are category 2 reprotoxins/第二类生殖性毒物 9Limit/ 限制线: 50ppm/百万分之五十,RSL主要说明： Where does risk come from?-Reference /危险来自何处?-参考,Application/应用: Use in anti-corrosion plating for metals/用于金属镀层的抗腐蚀 Harmful effect/危害性: Sensitizing agent can trigger

20、dermatitis/敏化剂可以引发皮炎 Affect central nervous system (Over 200mg/day)/影响中枢神经系统 Certain nickel compounds like NiO, NiO2, Ni2O3 and NiS are category I carcinogens/一些镍的化合物是第一类致癌物 May not be used in product intended to come into direct and prolonged contact with the skin such as rivet buttons, tighteners,

21、 rivets, zippers and metal marks, when these are used in garments/不可用在直接和长时间接触皮肤的产品中, 例如纽扣, 收紧器, 铆钉, 拉链和金属标志 Maybe found in/可能发现于: metal accessories: buttons, zippers, rivets/ 金属附件中: 纽扣, 拉链和铆钉 Limit/限制线: Nikel-release/镍释放 : 0.5ug/cm2/week/0.5ug/cm2/每星期,Nickel/ 镍释放,RSL主要说明 Where does risk come from?-

22、Reference /危险来自何处?-参考,Organotin Compounds/ 有机锡化合物,Application /应用: As biocides against odor in textiles/纺织品中去除异味的生物杀灭剂 As stabilizer in plastics like PU and PVC/ PU和PVC等塑料中的稳定剂 As binding agent in fabric with PVC print (Protect degradation of PVC in high temp.)/ 用于粘合织物和PVC印刷的粘合剂 (保护PVC在高温下不脱落) Harmf

23、ul effect / 危害性: Organotins are water insoluble and can be easily absorbed through skin/ 有机锡不溶于水, 容易被皮肤吸收 TBT is toxic and has androgen effects/三丁基锡有毒并有男性荷尔蒙效果 TPhT has adverse effects on immune system, reproductive and development system/ 三苯基锡对免疫, 生殖和发育系统有害 Maybe found in/可能发现于: Natural Fiber, Synt

24、hetic Fiber, Leather, PU, PVC, Plastic/ 自然纤维, 合成纤维, 真皮, 聚氨酯, 聚氯乙烯, 塑料 Limit /限制线: 0.5ppm total for TBT and TPhT, 1.0ppm for DBT,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,PVC/ 聚氯乙烯,What is PVC: A synthetic polymer/人造的聚合物 Application /应用: Good weather resistant, water and chemicals resi

25、stant, electrical insulation/ 良好的抗老化性, 对天气, 水和化学品稳定, 电绝缘体 Harmful effect / 危害性: Stabilizer: salts of lead and cadmium, or organotin compounds/ 铅盐和镉盐或有机锡化合物作稳定剂 Plasticizer: phthalates/邻苯二甲酸盐作增塑剂 Produce dioxin during incomplete combusion/ 不完全燃烧时产生戴奥辛 Maybe found in/可能发现于: Plastic accessories, printi

26、ng paste, synthetic leather/塑料配件, 印刷胶, 人造皮 Limit /限制线: Not detected/检测不到 (10%),RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Application /应用: Softener in PVC and PVC prints/ PVC和PVC印刷中的软化剂 Stabilizer in plastic and textile prints/塑料和纺织品印刷中的稳定剂 Property/性质: insoluble in water, soluble in m

27、ost organic solvent, body plasma and saliva/ 不溶于水, 溶于大多数有机溶剂, 血液和体液 Potential risk when in direct contact with body fluid/直接接触体液有潜在的风险 Harmful effect / 危害性: DEHP-Category 2 reproductive toxicant for both fertility and development effects/ DEHP, 第二类生殖性毒物, 包括生育和发育 DBP- DEHP-Category 2 reproductive tox

28、icant for development effect and category 3 for fertility/DBP-DEHP, 发育的第二类生殖性毒物, 生育的第三类生殖性毒物 Maybe found in/可能发现于: All the polymer, such as PVC, RB, synthetic fiber, plastics, printing paste/所有的聚合物, 例如 PVC, RB, 人造纤维, 塑料, 印刷胶 Limit /限制线: 500 ppm for baby shoes (160mm)/小孩鞋, 百万分之五百,Phthalates/ 邻苯二甲酸盐或酯

29、,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Flame Retardants/ 阻燃剂,Application /应用: Product has been modified to inhibit ignition and reduce the rate of buring/改良产品, 抑制点燃并降低燃烧的机率 Protective clothing/保护衣物 Harmful effect / 危害性: Some of the halogenated flame retardants are suspected carcin

30、ogens/ 一些卤化阻燃剂是可疑的致癌物 Brominated/chlorinated compounds-might deplete stratospheric ozone/ 溴化氯化物会破坏臭氧层 Limit /限制线: Not Detected/检测不到 （5ppm）,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Short Chain Chlorinated Paraffins (SCCP)/ 短链氯化石蜡,Application/应用: Flame retardant in textile, RB and PVC/

31、纺织品, 橡胶, PVC 中的阻燃剂 Manufacture of pigment dispersants/色料分散剂的制造 Fat liquoring of leather/皮料的加脂 In products like adhesive and plasticizer in paints/胶水和油漆中的可塑剂 Harmful effect/危害性: Cause cancer in animals experiments but limited data in humans/ 动物实验引起癌症, 人类比较少的实验数据 Dangerous substances to the environmen

32、t, especially aquatic environment/ 环境的危险物质, 尤其是水环境 Carcinogen category 3/第三类致癌物 Limit/限制线: 1000ppm/百万分之一千,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Volatile Organics/ 挥发性有机物,What is VOC (volatile organic compounds): Any organic compound having a vapor pressure of 0.01k Pa or more at 2

33、0oC or having the corresponding volatility under the particular condition of use/什么是挥发性有机物: 任何在20oC, 蒸汽压力大于等于0.01k Pa 或在特定使用条件下有相应挥发性的有机化合物 Application /应用: Use in manufacturing process: paint, adhesive and cleaner/ 生产流程中: 油漆, 胶水和清洁剂 Halogenation of RB outsoles/橡胶大底的氯化处理 Harmful effect / 危害性: Pollut

34、e working areas causing eye and skin irritation, headache, dizziness, lung problem with prolong inhalation/引起眼睛皮肤过敏, 头痛, 眼花, 哮喘 Limit /限制线: 1000ppm百万分之一千,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Asbestos/ 石棉,Application /应用: Asbestos is a mineral fiber/矿物纤维 These minerals have been u

35、sed in many products, including insulation and fireproofing materials, automotive brakes and textile products, and cement and wallboard materials/用于很多产品中, 包括绝缘和防火材料, 汽车刹车片, 纺织品, 胶水和墙板材料,Harmful effect / 危害性: The asbestos minerals have a tendency to separate into microscopic-size particles that can r

36、emain in the air and are easily inhaled/趋向于分成微小粒子并悬浮在空气中, 容易被吸入 Persons occupationally exposed to asbestos have developed several types of life-threatening diseases, including lung cancer/长期暴露在该环境中, 容易得威胁生命的疾病, 包括肺癌,Limit /限制线: Not detected/检测不到,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-

37、参考,Pesticides/ 杀虫剂,Application/应用: Chemical products-destroy or control pests and other harmful organisms/ 杀灭或控制害虫的化学品 Under community legislation, pesticides have been divided into two groups/ 杀虫剂分为两类: 1) plant protection products/保护植物 2) biocidal product /杀灭生物 Protection of cotton plant, Protectio

38、n of raw and finished wool/ 保护棉类植物, 羊毛初产品和成品 Harmful effect/危害性: Pesticides are poisonous when in skin or oral contact/皮肤或口接触有害 Small dose of pesticides might cause headache, dizziness and vomiting/ 少量引起头痛, 眼花和呕吐 Some pesticides are carcinogens/一些杀虫剂是致癌物 Limit/限制线: Not Detected/检测不到 （0.5ppm for each

39、）,RSL主要说明 Where does risk come from?-Reference /危险来自何处?-参考,Pentachlorophenol (PCP)/ 五氯联苯,Application/应用: Pesticides in cultivation of natural fiber/自然纤维耕作中的杀虫剂 Preservative in leather/皮革中的防腐剂 Harmful effect/危害性: Toxic & Carcinogenic/有毒并致癌 Incineration of PCP containing waste will release dioxin/燃烧释放

40、戴奥辛 Limit/限制线: 5ppm/百万分之五,RSL主要说明,RSL Management/ RSL 管控,RSL Certificate/ RSL 保证书 Can not replace RSL test 不能代替测试report/ Only show that/ 只表明 1, vendors understand Converse RSL policy 供应商了解Converse RSL 政策 2, vendors can cooperate with Converse on RSL 供应商愿意跟Converse 在RSL 方面配合 3, vendors can promise RS

41、L compliance 供应商保证其材料遵从RSL,RSL主要说明,RSL Management/ RSL 管控,一、Routine Test-Vendors/ 常规测试-供应商 RSL Implementation Guide/ RSL 执行指南 1, testing materials is mandatory & this guide take effect on July 1, 2009/ 测试材料是强制性的& 该指南2009年七月一日生效 2, do RSL test once per year & use Converse Test Request Form and approv

42、ed labs / 每年测试一次，即报告有效期为一年& 使用Converse 测试申请书和确认的实验室 3, only Prod Quality reports are acceptable (no composite or partial report) & use production ready material as specimen/ 只有量产报告可接受(不接受混合 or 部分报告) & 用量产材料作测试样品 4, RSL test request time-S/S & production/ 要求RSL测试的时间点-销样&量产 a, Move RSL test to Product

43、ion for Green vendors from Sep 2009, factories will collect RSL test reports, and RSL Management will be factories responsibility for these vendors./ 从2009年9月开始，将绿色供应商的RSL测试时间调整到量产阶段，鞋厂将收集RSL测试报 告，并全权负责这些供应商的RSL管控。 b, Move RSL test to Production for Yellow vendors from Jan 2010./ 黄色供应商的RSL测试将从2010年1月后调整到量产阶段 c, Development Centers will focus on Red vendors (no RSL record in our data or RSL pass rate 90%) in the future./ 开发中心将来主要管控红色供应商 (没有RSL测试纪录或通过率低于90%)。 二、Random Test-Contract Fact