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1、The Standard for Checking of a wall drainage Installation同层排水安装的验收标准Content:目录:1. General ideas about checking an installation验收安装的基本概念2. Necessary documents必要文档3. Checking of the layout of the pipes验收管道的走向4. Checking of the HDPE connections验收HDPE管道的连接5. Checking of the duofix installation and the p

2、re wall验收杜菲斯水箱的安装以及假墙6. checking of wall hung facilities检查壁挂式卫生洁具的安装7. Checking report and conclusions验收报告和小结8. List of related literature相关文献清单1. General ideas about checking:关于验收的基本概念There are several phases of checking in the process of a Wall drainage project. There is the check of the calculati

3、on, the training on site with standard training schedule, the on site checking during installation and the final checking. After every on site checking there must be made a report (checking report form). This report must be sent to all the related partners to this project. It is the regional manager

4、s task to choose the relevant parties. This is different for several seizes of projects.All the material must be from Geberit, only if the technical consultant together with the regional manager decides otherwise.同层排水项目进程当中有几个验收阶段. 分为设计计算的确认,按照培训进度表在现场进行培训,现场安装检查和最终检查,在每一次现场检查之后必须写一份报告 (验收报告格式).此报告必

5、须发给所有项目相关人员. 项目相关人员有吉博力公司区域经理选择. 这是由由一些项目的不同所决定的.All the material must be from Geberit, only if the technical consultant together with the regional manager decides otherwise.所有材料都必须由吉博力提供,只有吉博力公司技术顾问和区域经理才能决定其它特殊情况.The final check should always be together with the technical consultant accompanied b

6、y our application engineers and the distributor/installation company. 最终检查应该是由吉博力公司技术顾问由应用工程师和经销商以及安装单位陪同进行.2. Necessary documents for checking必要文档的验收n Installation drawing (1,2,3)安装图纸n Checking report form(2,3)验收报告n Material list(1,2,3)材料清单n Order list from the distributor(1,2,3)经销商的订单清单n Training

7、schedule(1)培训进度表n Copies of installation manual in Chinese(1)中文安装手册的复印件n All former reports for the project(3)所有项目相关的报告For training need document marked with 1培训时需要的文档标注1For on site checking need documents marked with 2现场验收检查时需要的文档标注2For the final check to require the guarantee documents need marked

8、 with 3要求质保书的最终检查需要的文档标注33. Checking of the layout of the pipes验收管道的走向The checking is done by visual check. We measure that all the diameters and the dimensions of the installation are the same as on the installation drawings. All the horizontal changes of direction must be done by 2 x 45 bends. The

9、 change from horizontal to vertical pipes must be done under 88,5. The change from vertical pipes to horizontal must be done under 45. For a drainage installation the slope is important, all the pipes must have slope (at least 0.5% towards EN 12056). 0% slope or negative slope cannot be accepted. 此验

10、收通过目测进行,所有管道的管径必须与施工图纸上的相同,所有水平方向的变向都必须采用2 x 45弯头连接,从水平管到立管的变向角度必须小于88,5; 从立管到水平管的变向角度必须小于88,5,对于排水安装坡度是很重要的,所有横管都必须有坡度(按EN 12056标准至少0.5%).,无坡度或倒坡是不被接受的。4. Checking of the HDPE connections验收HDPE管道的连接All the connection types from Geberit, mentioned in the application technique, can be applied in a dr

11、ainage system. All the material must be from Geberit, only in special cases and approved by a technical consultant other material is allowed. The welding must be done by the trained workers, they will receive a certificate that they are allowed and trained to weld the Geberit HDPE pipes.所有连接形式必须由吉博力

12、认可(在HDPE应用技术中所提到的),所有材料都应由吉博力提供, 只有吉博力技术顾问和区域经理一起才能决定允许使用其它材料,只有通过培训并获得上岗证书过的管道工才能焊接管道; Butt welding:对焊:The thickness of the butt welding must be homogenous and must have the thickness of the wall thickness of the pipe, the welding must be done in the ax of the pipe. The ax difference can go up to 1

13、 mm. (follow strictly the Geberit application book)对焊管道的厚度必须均匀而且达到管壁厚的1/2,焊接的管道必须对齐中心线,中心线的偏移不得超过1mm.(严格按照吉博力应用手册执行) Electric couplings电焊管箍The yellow indicator must be seen, for bigger diameters the sticker must be colored black.Deformation of the electric couplings bigger then 1 mm of the surfaces

14、is not allowed; these couplings must be changed and replaced by a piece of pipe and 2 new couplings.On both sides there must be traces of the use of sand paper on the pipe, no traces of the use of sand paper can be found on the coupling.(follow strictly the Geberit application book)电焊结束后,黄色的指示标记必须完全

15、弹出,对于大管径的管箍指示头应被涂成黑色,电焊管箍表面形变不得超过1mm,如有不符合上诉情况,该电焊管箍必须被调换,可用一段管道和两个新的电焊管箍代替.(严格按照吉博力应用手册执行) Ring seal socket带密封圈的承插节The ring seal socket is provided with a yellow protection cap, during installation this yellow cap must be on the socket until the socket is used; in order to prevent dirt falling in t

16、he pipe which can cause damming afterwards. The ring seal socket can be used in horizontal as in vertical pipes.The pipe must be completely inside the socket, this must be trained.(follow strictly the Geberit application book)带密封圈的承插节配有一个黄色的保护帽子,这个黄色帽子必须放置在承插节之上,直到承插节被使用,以防止有杂物落入管道从而造成堵塞。这种承插节不仅可以用在

17、立管上,同时也可以使用在横管上。在使用中,管道务必完全插入承插节,而这个是必须要求培训的(严格按照吉博力应用手册执行) Expansion socket 膨胀伸缩节At least one expansion socket must be provided on vertical pipes running from floor to floor, long collector pipes and before going out of the building.The installation depth is linked to the temperature during the ins

18、tallation. The scale is marked on the outside of the socket.Every expansion socket must be followed by a fix point. The expansion socket can be used in horizontal as well in vertical pipes.(follow strictly the Geberit application book)层与层之间的立管上至少需要一个膨胀伸缩节膨胀伸缩节插入的深度取决于安装时的温度。在伸缩节的外壁有相应的尺寸标记。每一个膨胀伸缩节处

19、都需要一个固定关卡。同样,膨胀伸缩节不仅可以用在立管上,也可以使用在横管上。(严格按照吉博力应用手册执行)5. Checking of the duofix installation and pre wall验收duofix水箱的安装以及假墙The duofix must always be installed on the concrete, not on the layer above the concrete (except when specifically the technical consultant agreed on doing it differently). The du

20、ofix must be fixed to the floor and to the back wall, at least four fixation points are necessary. The duofix must be installed in a way that the finished pre wall is parallel to the finished back wall. 吉博力杜菲斯(Duofix)水箱必须固定在混凝土楼板上,而不是在混凝土上面的装饰层(如有特殊情况,只有吉博力公司技术顾问和区域经理一起才能决定不同的做法)Duofix水箱必须固定于地板和墙壁上,

21、必须至少有四个固定点. 杜菲斯水箱假墙的完成面与背后墙壁的完成面必须是平行的.The level of the axe of the flushing bend of the duofix must be 22cm above finished floor. This height can be 3 cm different upwards.杜菲斯冲水弯头的中心线的标高必须距完成楼面22cm.允许向上抬高3cm.The gypsum or wooden boards can be applied for pre wall, preferable are water rejecting boar

22、ds, especially in very wet environments complete water rejecting panels are necessary. The thickness of the panels must be at least 18mm (or equivalent to 18 mm gypsum board). Stability problems and noise related problems can occur if the panels are thinner.假墙可以用石膏板或木质板,最好是用防水板.尤其是在潮湿的环境中,防水板是必要的.板材

23、的厚度至少18mm(或是与18mm的石膏板相当),如果板材过薄,稳定性问题和噪音以及相关问题将可能发生。6. checking of wall hung facilities: 壁挂式设备的检查The wall hung toilet must be installed like on the training. The manual is already given during the training. There must be insulation between the toilet and the back wall. The screws must be installed t

24、ight. The checking person should stand on the toilet and no significant movement can be seen at the toilet. The toilet can bear 400kg.壁挂式的坐厕必须要按照培训示范地安装,安装手册应在在培训前给予,坐便器的螺栓必须安装牢固. 检验时站在坐便器之上应该没有明显的可见移动. 正确安装的坐便器能承受400公斤重量. 7. Checking report 检查报告Every visit on side must be followed with a checking report, this c

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