program package pp_phase_manager_1_1power programming v2 0 - s88 mapping

1、Power Programming S88 MappingUlrich Arlt / Achim Thomsen / Dan Seger / Tom Soistmann / Robert Guenther1Confidential - For Internal Use Only. Copyright 2005 Rockwell Automation, Inc. All rights reserved. Addressing the different Layers of S88 IntegrationS88 Machine to Module IntegrationSubstitute Equ

2、ipment Model Terminology in Power Programming with S88 equivalencesMachine UnitSection Equipment Module Function Control ModuleSubstitute Procedure Model Terminology in Power Programming with S88 equivalencesSignal Flow in a Machine (When does what happen?)Reflect on Data Constructs required to supp

3、ort the aboveData constructs supporting Signal FlowNomenclature for Programs / Routines / DataEngineering OverviewWhat does this mean to the Engineering Departments in an OEM2Confidential - For Internal Use Only. Copyright 2005 Rockwell Automation, Inc. All rights reserved. Differentiation of Contro

4、l Module Equipment Moduleand Unit in PackagingA Control Module encapsulates an ideal functional algorithm (Regulation of Temperature, Homing on a Linear Axis, Valve Handling) or it represents the users requirement of the interface to a device (such as a Frequency Converter, a Servo or an Analog Inpu

5、t). In Process Valve / Motor / Alarm In Packaging Servo / Valve / Motor / AlarmAn Equipment Module forms part of a Technological Process, where the product receives part of its transformation (is being put into the machine, is aggregated, is collated or wrapped) In Process Inlet, Outlet, Agitator In

6、 Packaging Infeed, Discharge, Grouping, Gluing, wrappingA Unit forms a Technological Process, where a Product is transported or transformed fromone to another state (cut, packaged, filled, dried, ) In Process Mixer, Silo, transport In Packaging VFFS, Packer, Cartoner, Filler, CapperA Process Cell is

7、 a full transformation, where one or multiple ingredients or materials according to a recipe will be converted into a new material with new properties. In Process Pre-blend, Final-Blend, soap, In Packaging Multipack Line, Wrap-Around Line, Bottle-Line3Confidential - For Internal Use Only. Copyright

8、2005 Rockwell Automation, Inc. All rights reserved. Recap of S88 Execution and Equipment Layer4Confidential - For Internal Use Only. Copyright 2005 Rockwell Automation, Inc. All rights reserved. Power Programming Standard Requirement(with S88 references)Power Programming standardizesThe Encapsulatio

9、n of a Unit as a Program with associated Phases The Encapsulation of an Equipment Module as a ProgramThe Encapsulation of a Control Module as a Routine / as an AOIThe Existence of a Mode / multiple Modes as Routines within the Unit ProgramThe Existence of an Operation Routine in the Unit to Interfac

10、e to the Machine IO and HMI CommandsThe Existence of a Phase as a State Machine for S88The Existence of a Command Condition Interface as the Interface between Units and Equipment ModulesData Encapsulation using UDTs and aliases for Command Conditions Data Encapsulation for PackML Data for MESPower P

11、rogramming gives examples for (but does not standardize)Explicit Commands in the Command Condition InterfaceExplicit Modes or State Machines beyond the Automatic Mode State Machine Control Module and Equipment Module granularity5Confidential - For Internal Use Only. Copyright 2005 Rockwell Automatio

12、n, Inc. All rights reserved.Base FunctionBase FunctionCustomized ModuleCustomized ModuleCustomized ModuleCustomized Module Software Design Departments and Tasks within OEMsDevelopment of a Functione.g. a Valve Control, Homing Routine or Basic Machine SequenceLibrary ManagementCommon NomenclatureStan

13、dardized Signal FlowFunctionDevelopment of Machine-ModulesDevelopment of Module Matrix ConceptEase of use of Library FunctionAbility to generate a “standard” Signal flowDay to Day Changing RequirementsFlexibilityDesign EfficiencyQuality6Confidential - For Internal Use Only. Copyright 2005 Rockwell Automation, Inc. All rights reserved.Machine DesignMachine BMachine AMachine DevelopmentCustomizedModuleCustomizedModuleBaseR&DBase FunctionBase FunctionCustomized ModuleCustomized ModuleCustomized ModuleCustomized Module S88 - EquivalenceControl Module