供应链物流管理中科院 龚其国二sclm chapter 13

1、13-1Supply Chain Logistics ManagementChapter 13: WarehousingSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-2ECONOMIC BENEFITS OF WAREHOUSINGConsolidationBreak-bulk or cross dock

2、Processing/Postponement StockpilingSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-3WAREHOUSE BENEFITS CONSOLIDATIONSupply Chain Logistics Management, First Edition. Bowersox, Clo

3、ss, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/IrwinPlant CPlant BConsolidation WarehousesCustomersABCPlant A13-4WAREHOUSE BENEFIT DISTRIBUTION ASSORTMENTSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 b

4、y The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/IrwinPlant CCustomer CPlant BDistribution CenterCustomer BCustomer APlant A13-5WAREHOUSE BENEFIT BREAK BULK OPERATIONCustomer BBreak Bulk WarehousePlant ASupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. C

5、opyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/IrwinCustomer CCustomerA13-6SERVICE BENEFITS OF WAREHOUSINGSpot stockAssortment MixingProduction supportMarket presenceSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The

6、 McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-7WAREHOUSING BENEFITSIN-TRANSIT MIXINGSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/IrwinPlant CCustomer ZA-BCustome

7、r Y A-B-CPlant BWarehouse Transit Mixing PointProduct DCustomer XA-B-C-DPlant ACustomer W A-B-C-D13-8WAREHOUSING BENEFITS MANUFACTURING SUPPORTSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-H

8、ill/IrwinVendor CVendor BManufacturing WarehouseAssembly PlantVendor A13-9WAREHOUSING ALTERNATIVESOptions Private Public Contract OtherSelect warehousing option with best strategic fitSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Com

9、panies, Inc. All rights reserved.McGraw-Hill/Irwin13-10SHARE OF WAREHOUSE BUSINESS33%14%53%Supply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/IrwinPrivate Contract Public13-11DECISION FACTOR

10、SStrategyType of need Information system ControlProduct characteristicsCultureSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-12STRATEGYFull lineCentralized postponementUtilizatio

11、n of current capacity and resources Market presenceSegment focusedSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-13USE OF ALTERNATIVES(Percent of Facilities)Type of FirmPrivatePu

12、blic ContractGrocery2858 14Drug/HC6530 5Chemical4942 9Automotive849 7Electronics847 9Consumer Goods57385Supply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-14WHO USES THE MOST FACILIT

13、IES?Type of Company Number of FacilitiesGrocery 14Drugs/Healthcare 8Chemical 25Automotive 6Electronics 8Consumer Goods 5Supply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-15TYPE OF N

14、EEDTurn inventoryPromotional inventory Speculative inventoryCustom services and activitiesSeasonalSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-16INFORMATION SYSTEMCommunication

15、 capabilitiesSystem compatibility Handling technologies Activity based costingSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-17CONTROLCustoms and bondingTemperature SecrecyLot co

16、ntrol and recallSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-18PRODUCT CHARACTERISTICSHandling characteristicsStorage characteristics Speed of movement FlexibilitySupply Chain

17、Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-19NEW WAREHOUSES WILL BE:22%28%50%Supply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hi

18、ll Companies, Inc. All rights reserved.McGraw-Hill/IrwinLarger SameSmaller13-20CULTUREUnionizationExpertiseIndustry experience and economiesSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill

19、/Irwin13-21VALUE-ADDED WAREHOUSINGPackagingRefined unitization Adjust pallets or shrink-wrap Change containers Production specialization Product climatization Recall capabilityMarket confidentialitySupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The M

20、cGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-22TRADITIONAL HANDLINGPalletizing, put away, storage,replenishment, selection and loading for shipmentFood industry products handled up to 17 times in SC and in DC 4.3 timesSupply Chain Logistics Management, First Edition. Bowersox,

21、Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-23CROSS-DOCKINGProducts received, selected, repackaged,loaded for shipment w/o storageEnabled by conveyors & sortation equipmentUsed with general merchandise & foodFast moving products replen

22、ished using POS/planagram systemsUsed in large (800K to 1,200K sq.ft.) DCsSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-24FOOD INDUSTRYLess Impediments to C-DScanning data-OCBet

23、ter category mgt. & tracking systemsBar-code scanning at case & pallet levelsAdvanced ship EDI transactionsAutomated replenishment programsExpansionforwardw/mfg. pre-assembly multi-SKU palletsSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-

24、Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-25CROSS-DOCKING RESULTSMFG. added costs+$.10 /case Average distributorcost savings $.35 /caseBreak down store sorted cases saves $.50 to $.55/caseSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002

25、 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-26ECR PILOT C-D TESTS RETAIL & WHOLESALEInventory carrying costsStorage & processing spaceLogistics savings to product sales supportSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 200

26、2 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-27STUDY OF C-DININDUSTRYOnly 76% space of traditionalOnly 57% of direct laborCase/hour increases Up to 75%Excellent payback periodsSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 200

27、2 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-28CONTRACTWAREHOUSINGStorage space, software systems, labor &management dedicated to a specific shippers logistics systemResources customized to a specific clients requirementsSupply Chain Logistics Management, First Editio

28、n. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-29DIFFERENTIATION CONTRACT VS. PUBLICProductivity sharingReal estate arrangementsBusiness relationshipsPricing agreementsSupply Chain Logistics Management, First Edition. Bowerso

29、x, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-30INTEGRATED LOGISTICSSERVICESMission-Provide services to meet all orsignificant part of a shippers total logistical requirementsTitles-Third party logistics, contract logistics, logistics

30、 utilities, and integrated logistics service providersSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-31CONSIDERATION OF QUALITATIVE DECISION FACTORSPrivateContractublicPresence synergy Industry synergy Operating synergy Location flexibility Scale economiesSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.McGraw-Hill/Irwin13-32TECHNOLOGYRemote Computing Aut