operating manualbhdsl_0310_en

1、PrefaceSINUMERIKSINUMERIK 840D sl/828DTurningOperating Manual10User data11Teaching in a program12Working with a B axis13Tool management14Program management15Setting updrives16HT 817Easy Message (828D only)18Easy Extend (828D only)Valid for:Control SystemSINUMERIK 840D sl/840DE sl/828DSoftwareCNC sof

2、tware for 840D sl/ 840DE sl/828D with SINUMERIK Operate for PCU/PC19Service Planner (828D only)Ladder Viewer and Ladder20add-on (828D only)Version2.6 SP12.6 SP1Alarms, error messages, and system alarms 21 AAppendix03/20106FC5398-8CP20-1BA0Introduction1Setting up the machine2Working in manual mode3Ma

3、chining the workpiece4Simulating a machining operation5Creating G code program6Creating a ShopTurn program7Programming technology functions (cycles)8Multi-channel support9Legal information Warning notice systemThis manual contains notices you have to observe in order to ensure your personal safety,

4、as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.If more than on

5、e degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.Qualified PersonnelThe product/system described in this documentation may

6、be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks an

7、d avoiding potential hazards when working with these products/systems.Proper use of Siemens productsNote the following:TrademarksAll names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their ow

8、n purposes could violate the rights of the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this

9、 publication is reviewed regularly and any necessary corrections are included in subsequent editions.Siemens AG Industry Sector Postfach 48 4890026 NRNBERG GERMANYOrdernumber: 6FC5398-8CP20-1BA0Copyright Siemens AG 2010. Technical data subject to changeWARNINGSiemens products may only be used for th

10、e applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are require

11、d to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed.NOTICEindicates that an unintended result or situation can occur if the corresponding information is not taken

12、into account.CAUTIONwithout a safety alert symbol, indicates that property damage can result if proper precautions are not taken.CAUTIONwith a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.WARNINGindicates that death or severe personal injur

13、y may result if proper precautions are not taken.DANGERindicates that death or severe personal injury will result if proper precautions are not taken.PrefaceStructure of the documentationThe SINUMERIK documentation is organized in three parts:General documentation User documentationManufacturer/serv

14、icedocumentationInformation on the following topics is available at /motioncontrol/docu:Ordering documentationHere you can find an up-to-date overview of publications. Downloading documentationLinks to more information for downloading files from Service & Support. Researching do

15、cumentation onlineInformation on DOConCD and direct access to the publications in DOConWEB.Compiling individual documentation on the basis of Siemens contents with the My Documentation Manager (MDM), refer to /mdm.My Documentation Manager provides you with a range of features fo

16、r generating your own machine documentation.Training and FAQsInformation on our range of training courses and FAQs (frequently asked questions) is available via the page navigation.TargetgroupThis documentation is intended for users of turning machines running the SINUMERIK Operate software.Benefits

17、The operating manual helps users familiarize themselves with the control elements and commands. Guided by the manual, users are capable of responding to problems and taking corrective action.TurningOperating Manual, 03/2010, 6FC5398-8CP20-1BA03PrefaceStandard scopeThis documentation only describes t

18、he functionality of the standard version. Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer.Other functions not described in this documentation might be executable in the control. However, no claim can be made regarding the availability of th

19、ese functions when the equipment is first supplied or in the event of servicing.For the sake of simplicity, this documentation does not contain all detailed information about all types of the product and cannot cover every conceivable case of installation, operation, or maintenance.Terms and definit

20、ionsThe meanings of some basic terms used in this documentation are given below.ProgramA program is a sequence of instructions to the CNC which combine to produce a specific workpiece on the machine.ContourThe term contour refers generally to the outline of a workpiece. More specifically, it refers

21、to the section of the program that defines the outline of a workpiece comprising individual elements.CycleA cycle, such as the tapping cycle, is a subprogram defined in SINUMERIK Operate for executing a frequently repeated machining operation.Technical SupportIf you have any technical questions, ple

22、ase contact our hotline:Turning Operating Manual, 03/2010, 6FC5398-8CP20-1BA04AmericasPhone+1 423 262 2522Fax+1 423 262 2200E-mailmailto:Europe/AfricaPhone+49 180 5050 222Fax+49 180 5050 2230.14 /min. from German landlines, max. 0.42 /min for calls from a mobile phoneIntern

23、et/automation/support-requestPrefaceNoteCountry-specific telephone numbers for technical support are provided under the following Internet address:/partnerQuestions onIf you have any queries (suggestions, corrections) in relation to this documenta

24、tion, please fax or e-mail us:FaxE-mail+49 9131- 98 2176mailto:A fax form is available in the appendix of this document.Internet address/motioncontrolTurningOperating Manual, 03/2010, 6FC5398-8CP20-1BA05Asia/PacificPhone+86 1064 719 990Fax+86 1064 74

25、7 474E-mailmailto:PrefaceTurning Operating Manual, 03/2010, 6FC5398-8CP20-1BA06Table ofcontentsPreface3Introduction19........131.4.14Product overview19Operator panel fronts20

26、Overview20Keys of the operator panel22Machine control panels28Overview28Controls on the machine control panel28User interface31Screen layout31Status display32Actual value window35T,F,S window36Current block display37Operation via softkeys and buttons38Entering or selecting parameters39Pocket calcula

27、tor42Context menu43Touch operation44Changing the user interface language44Entering Asian characters45Protection levels47Online help in SINUMERIK Operate492Setting up the machine5....Switching on and switching off53Approaching a re

28、ference point54Referencing axes54User agreement55Modes and mode groups56General56Modes groups and channels58Channel switchover59Settings for the machine60Switching over the coordinate system (MCS/WCS)60Switching the unit of measurement60Setting the work offset61Measuring the tool63Measuring a tool m

29、anually64Measuring a tool with a tool probe65Calibrating the tool probe67Measuring the workpiece zero69TurningOperating Manual, 03/2010, 6FC5398-8CP20-1BA07Tableofcontents....2.11.4Work offsets71Display active zero offs

30、et72Displaying the work offset overview73Displaying and editing base zero offset74Displaying and editing settable zero offset75Displaying the zero offset details76Deleting a work offset77Measuring the workpiece zero78Monitoring axis and spindle data79Specify working area limitations79Editing spindle

31、 data80Spindle chuck data81Displaying setting data lists83Handwheel assignment84MDA85Loading an MDA program from the Program Manager86Saving an MDA program86Executing an MDA program87Deleting an MDA program883Working in manual mode8...3.7General.89Select

32、ing a tool and spindle89T,S,M window89Selecting a tool91Starting and stopping the spindle manually91Positioning the spindle92Traversing axes93Traverse axes by a defined increment93Traversing axes by a variable increment94Positioning axes95Simple stock removal of workpiece96Thread synchronizing98Defa

33、ult settings for manual mode1004Machining the workpiece10.4.7.1Starting and stopping machining101Selecting a program102Executing a trail program run103Displaying the current program block104Current block display104Displaying a basic block105Display program level10

34、6Correcting a program107Repositioning axes108Starting machining at a specific point109Use block search109Turning Operating Manual, 03/2010, 6FC5398-8CP20-1BA08Table of contents...24.13Continui

35、ng program from search target111Simple search target definition111Defining an interruption point as search target112Entering the search target via search pointer113Parameters for block search in the search pointer114Block search mode114Intervening in the program sequence117Program control117Skip blo

36、cks118Overstore120Editing a program121Searching in programs122Exchanging program text123Copying/pasting/deleting a program block124Renumbering a program125Opening a second program126Editor settings127Displaying G functions and auxiliary functions128Selected G functions128All G functions131Auxiliary

37、functions132Displaying the program runtime and counting workpieces134Setting for automatic mode1365Simulating a machining operation13.......5Overview139Simulation before machining of the workpiece143Simultaneou

38、s recording before machining of the workpiece144Simultaneous recording during machining of the workpiece145Different views of a workpiece146Side view146Half section146Face view1473D view1472-window148Graphical display148Editing the simulation display149Entering blank details149Showing and hiding the

39、 tool path149Program control during the simulation150Changing the feedrate150Simulating the program block by block151Editing and adapting a simulation graphic152Enlarging or reducing the graphical representation152Panning a graphical representation153Rotating the graphical representation154Modifying

40、 the viewport155Defining cutting planes156TurningOperating Manual, 03/2010, 6FC5398-8CP20-1BA09Tableofcontents5.10Displaying simulation alarms.1576Creating G code program15..16.7Graphical programming159Program views159Program structure163Basic information163Machin

41、ing planes163Current planes in cycles and input screens164Programming a tool (T)164Generating a G code program165Blank input167Function167Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP,SC, F)169Selection of the cycles via softkey170Calling technology cycles

42、176Hiding cycle parameters176Setting data for cycles176Checking cycle parameters177Changing a cycle call177Additional functions in the input screens178Measuring cycle support17...56.107Creating a ShopTurn program18..07

43、.4Graphic program control, ShopTurn programs181Program views181Program structure185Basic information186Machining planes186Machining cycle, approach/retraction188Absolute and incremental dimensions190Polar coordinates191Entering the master dimension192Creating a ShopTurn program194Progra

44、m header196Generating program blocks198Tool, offset value, feedrate and spindle speed (T, D, F, S, V)199Call work offsets201Repeating program blocks202Entering the number of workpieces203Changing program blocks204Changing program settings205Selection of the cycles via softkey207Turning Operating Man

45、ual, 03/2010, 6FC5398-8CP20-1BA010Table of contents7.18.4Calling technology functions213Additional functions in the input screens213Checking cycle parameters213Setting data for technological functions214Changing a cycle call214Programming the

46、 approach/retraction cycle215Measuring cycle support217Example: Standard machining219Workpiece drawing220Programming220Results/simulation test234G code machining program2368Programming technology functions (cycles)23......8.2

47、.........8.4.1Drilling239General239Centering (CYCLE81)240Drilling (CYCLE82)242Reaming (CYCLE85)243Deep-hole drilling (CYCLE83)245Boring (CYCLE86)248Tapping (CYCLE84, 840)250Drill and thread milling (CYCLE78)2

48、55Positioning and position patterns258Arbitrary positions (CYCLE802)259Line position pattern (HOLES1)261Circle position pattern (HOLES2).264Repeating positions267Rotate268General268Stock removal (CYCLE951)268Groove (CYCLE930)271Undercut form E and F (CYCLE940)274Thread undercuts (CYCLE940)277Thread

49、turning (CYCLE99)279Thread chain (CYCLE98)288Cut-off (CYCLE92)291Contour turning293General information293Representation of the contour.294Creating a new contour295Creating contour elements297Changing the contour302Contour call (CYCLE62) - only for G code program303Stock removal (CYCLE952)304Stock re

50、moval rest (CYCLE952)309Plunge-cutting (CYCLE952)311Plunge-cutting rest (CYCLE952)313Plunge-turning (CYCLE952)315Plunge-turning rest (CYCLE952)318Milling320Face milling (CYCLE61)320TurningOperating Manual, 03/2010, 6FC5398-8CP20-1BA011Tableofcontents.....

51、................Rectangular pocket (POCKET3)323Circular pocket (POCKET4)327Recta

52、ngular spigot (CYCLE76)332Circular spigot (CYCLE77)335Multi-edge (CYCLE79)338Longitudinal groove (SLOT1)340Circumferential groove (SLOT2)344Open groove (CYCLE899)348Long hole (LONGHOLE) - only for G code program355Thread milling (CYCLE70)357Engraving (CYCLE60)361Contour milling367General information

53、367Representation of the contour367Creating a new contour369Creating contour elements371Changing the contour376Contour call (CYCLE62) - only for G code program377Path milling (CYCLE72)378Contour pocket/contour spigot (CYCLE63/64)382Predrilling contour pocket (CYCLE64)384Milling contour pocket (CYCLE63)388Contour pocket residual material (CYCLE63, option)391Milling contour spigot (CYCLE63)393Contour spigot residual material (CYCLE63, option)396Further cycles and functions398Swiveling plane/tool (CYCLE800)398Swiveling tool (CYCLE800)407Orienting turning