外文翻译--数控系统在平面磨床上应用现状与发展趋势.doc
英文原文DigitalsysteminthehorizontalgrinderapplicationofthestatusquoanddevelopmentRaymondCooperModernindustrialproduction,smallandlargepartsfortheproductionofproductsoftheincreasingproportionofpartscomplexityandprecisionrequirementsrapidyincrease,thetraditionalgeneralmachinetoolshasbecomeincreasinglydifficulttomettherequirementsofmodernproduction,andahigh-precisionCNCmachinetools,high-efficiency,theuseofamanchinecancompletecompletypefaceprocessingcharacteristics,inparticulartherapiddevelopmentofcomputertechnologyandthewidespreaduseofdigitalsystems,digitaldevicesfromalmostallmajorsoftwarefunctionstoachieve,almosttoahardware,therebymakingitmoreflexibleprocessing,functionalstronger.Manufacturingcompetitionfromlowerlabourcostsearly,productcostandimprovetheiroverallefficiencyandqualitiyofcompetition,tomeetcustomerdemandscomprehensive,activelydevelopnewproductscompetitive,willfaceknowledgetechnicalupdatedproductshasbecomeshorterandshorter,anincreasingnumberofsmallproducts,andthequality,performancerequirementsarehigher,Meanwhilecommunitytoenvironmentalprotection,thegrowingawarenessofgreenmanufacturing.thereforeadvancedmanufacturingtechnologywillbequicklywonthecompetitionandsurvivaloftheenterprise,theprincipalmeansofdevelopment.Computerinformationtechnologyandmanufacturingautomationtasanimportantfoundationfordigitalmachineintheproductionofmachinetoolstosharemore.FirstdigitalPingfindsthestatusquoanddigitalsystemsprimaril.First,digitalpingfindsthestatusquoanddigitalsystemsprimarily.Horizontalgrindercomparedtothelathe,millingmachine,usingdigitalsystemslater,thespecialrequirementsbecauseofitsdigitalsustems.Inthepastdecade,withthetechnicalfacility,grinder,thegrindingwheelforrepair,automaticcompensation,automaticexchangegrindingwheel,andmoreworkstations,suchasautomatictransmissionandZhuangjiaworkinginoperablerealized,anddigitaltechnologyinthehorizontalgrinder,graduallyspread.InrecentHanover,Tokyo,Chicago,andotherlargedomesticmachinetoolexhibition,CNCgrinderthroughoutthegrinder,forthemajorityoftheexhibits,suchasGermanyBlohmcompanyELBconpaniessuchfamousgrinderfactoriesnolongerproudceordinarygrinderJapaneseForces,Japan,lowdigitalpinghimself.GermanproductioncompanyafewyearsagoELBbrilliantseriestwoCoordinatesfacilityshapedgrinder,theverticalandhorizontalaxisfordigital,verticalforhydrauliccontrol,grindingwheelrepairworkplatforminstalledinarollerdiamonds,theapplicationofbrodader;SUPER-BRILLIANTseriesisone-dimensionalandshapedgrinderSsnzuobiaofacility,thebedsaremanufacturedusingnaturalgranite,highgeometricaccuracy,slideawayfromstraightrollingguide,drivingwithoutrecoilingmachinery,thusensuringabetterworkingsurfacesmoothness;BRILIANT-FUTUREseriesofimprovementstotheabovetwoproducts,usingartificialgranitebedwasproducedbystaticpressureverticalguide,Chixingbelttransmission,verticalandhorizontalguideforprereinforcedstraightrollingguide,Gunzhusigangtransmission,three-axisCNCcontrolACservoelectrical,measuring0.5m16ugimage.ELBcompanyhasalsodevelopedthelatestTechnologygrindercontemporaryproducts,andintegrationwithcomputerandtechnology-basedseriesofsoftskillsCAM-MASTERprocessingmodulesCAD-MASTERseriesandCOMPACT-MASTERseriesgrindingprocessingcenter,amaximumofupto24axiscontrolaxis,AsthefullimplementationofmodularDesignandanufactureofdedicatedgrindercycleshortenedELBcompanyhasalsodevelopedavarietyofhighlyefficientdedicatedgrinder,suchasSFVG100/2dedicatedgrinder,whichwilltiltMotou,continuousimprovements,toeaseinto,processingcenter.BritishandAmrricancompaniesJONES&SHIPMANA-BcompanydevelopedA-B8600digitalsystemsforigitalFORMAT5typepinghimselfformthefacilityhydrauliccontrolvalves,drivenverticalmovementcanbegovernor,totheuseofhorizontalandMotouintoGunzhusigangdeputy,ElectricalDCservodriven,intermittentstylegrindingwheelrepair,CRTgraphicssimulationshowed.Alsobeusedwithothertypesofdigitalsystemstomeetdifferentuserrequirements.Currently,thesemiconductormasterdegreescontinualincraseinthenewlyintroducedsystemintheappearanceofsmaller,morecompactstrccturefunctionsincreaseddistanceommuications,remotediagnosis,multipleplanenetworkingetc;InterfacetotheWindowoperatingsystemtoincreasethemouse.remoteoperationofvehicles.Fanucmajorcompanythisyearlaunched18,16I,20I,21IsystemSiemensis840D,810D,802Daretightstructuretypesystem.Thereareanumberofmanufacturerssuchas:TaiwanPrecisionCNCcontrolsontheuseofthewindowoperatingsystemofNC,andNTimmediatemulti-processingcore,single-sectionproceduresforprocessingspeed2000pieces/s,single-sectionpre-1000timetodealwithafewpieces,withAart(preadaptationtechnologies)andtheparametersofthebestlearingfunctionwouldfollowerrorconvergencetozero,thesoftwareprocessingpathfiltertoreducemachingprocessgeneratedbytheaccelerationchangesexcessivemechanicalresonance,therebyimprovingsurfaceroughness;withtheuseofservoflexible,with+,-10vanalogyservointerfaceItalsoprovidesinternationalstandardsSERCOSdigitalservocommunicationsinterfacedesignTixingtu;PLCprocedures,structureexpressions,functionalpieces,instructionscode,flowcharts,fivefacilitatedesign,communicationandmaintenance;long-rangecommunicationswiththecomputer,instantremotemaintenancefunctions;controlcanbeextendedtoamaximumaxleandspindleaxis64.I/Opointswhichcanbeexpandedto792/528point,theintroductionofPentiumprocessors,high-speedPlcprocessingspeedto25K.ApartfromtheworldfamousSiemens,Fanucdigitalsystems,suchasprofessionaldevelopmentandproductionoftheplanthasbeenappliedtomanyhorizontalorshapedgrindingsystem,anumberofproductionplantsPingfindsitselfactivelydevelopedapplicationinthedigitalgrindersystem.Notably:SiemensSINUMERIK840Dofthesystem,thesystemhasmorethan20rootsservoaxis,thecoordinatesforthetripcontrol,manualdataentryorimportedthroughexternalcomputer,remotediagnosismayreducethegrindingwheeldiameterchangeitinerary,grindingwheelrepairofautomaticcompensationGunzhusiganggaperrorcompensation,Siemens3Gsystemisspecificallyforgrindingandprocessingdevelopment,forbothdialoguewiththepresentationdevicesoperateinaxistilt,canalsobestraightandarcwidelyingrinding,recurringoperationalcycle,suchasthemainaxisswing,anduseexternalsignalinterruptionimplementationprocedures,grindingwheelcut,grindingwheelrepair,andotherspecialfunctionsforthepreparationofafixedcycleprocedures.Notonlycanuseitsexternalmeasurementdevices(switchessignal),butwhenconnectedtoasuitabletimetofirstmeasurementandcontroldevicesdirectlytotheultimatesizecomparison.AmericancompaniesALLEY-BRANDLYproduction8400CNCdigitalseriesapplylathe,millingmachineandgrinder,8400CNCupto6rootsservoaxiscontrol,theSection2axlemaydrain,thethreeaxismayhelixspaced,sixaxlestraightdrain.8600CNCseriesofcoordinatestocontrol17,includingeightinthedrainaxle,eightspacescontrolaxleandoneallegationthatagraphicshownthattheexpansionofbranchproceduresthatprocessingtime,high-speedaccessprocedures,cutlerylifemonitoringfunction.JapanesecompaniesdevelopedFANUCOGhigh-speedhighperformancedigitalsystem,which0-GSGapplicabletohorizontalgrinder,thegrindingpartsunderdifferentshapes,fourdifferentmethodsofgrinding,agrindingwheelaxleanglecycleofgrindingwheelflowpositionafterfinishingcompensationfunction.Comparedtorepairvehicleswererepairedroundnoemallinedirectioncontrolfunctionalgrindingwheelshapegraphicsandgrindingparametersshowthatthefunctional,systemsmallestunitset0.116ugm,a“tight”typedigitalsystems,lowerprices.TherearealsocompaniessuchasGermanyandUniversityjointlydevelopedbyELBUNICONsystemJapanesebigcoveironworkerOSP5000G-G,OSP30-NFsuchasselfdevelopmentandshapedgrindingdigitalprintsystem,themaximumcontrolOSP5000G-Gninecoordinates,whichcanbelinkedsixcoordinatesa12-inchhall,intractiveprogramming,automaticidentificationofcuttingfactoruseddikrttesimported,intoautomatedsystems.thesmallestpulseequivalent,themobileequivalentandtestingequivalent16ugare0.1m,Pinghimselfalsousedsimultaneouslybytheentireloopdetectors.AlthoughthereisthepinghimselffactoryusingdigitalZhujichangsystem,butselfdevelopmentofsoftware,useitmoresuitableforhorizontalandshapedgrinding,suchasGermancompanySiemensSINUMERIK810Jungbased,thecompanyspecializedsoftwareusedbyJungKonturprogramminglanguageforashapedgrindingwheelrepair,andgraphicssupportingoperationalfunctions.JapansincerelycompaniesinFanucdigitalsystemshardwarecompanies,theOPLdevelopmentlanguageforgrindingprocessing,andsoon.Thelinerelectrical,balance,technology,thegrowingdueprocess,andgreatltenhancetheefficacyofachinetools,theapplicationofappropriatemeasurementtechniquesforthedevelopment.Sincethestartofproductiondigitalhorizontalgrinder1980s,thedevelopmentofmanufactureshavedevelopedseparately,thedevelopmentofcooperationwithuniversitiesandresearchunitsdirecttointroducematuredigitalsystemsdevelopment.Forexample:HangzhouMachineToolPlantisahistoryof50yearsofprofessionalgraphicgrinderoffactoryproduction,whichbeganproductioninthemid-1980sfromdigitalpinghisself,hasdevelopedaproductionMGK7132straightaxleruleTaiwanhigh-precisionpinghimselfinto,MGK7120,MK7163,MK7150straightaxleruleTaiwandigitalpinghimself,MKY7760verticalshaftdigitalHZ-K2010,HZ-050CNC,HZ-KD2010,HZ-K3015,HZ-K3020,suchasdedicateddigitalDragonGateTypeHZ-K4020horizontalgrinderandguide.Thedevelopmentandapplicationofsystems,developedincooperationwithuniversitiesandscientficresearchunitsinShanbanjisystem,butalsoforself-developmenttothemainframeChanpianjithesimplecontrolsystem,andtheuseofdigitalZhujichangmaturedigitalproductionsystem.PingfidnsitsproductionMGK7120high-precision,thecompanyintroducedJapanFanucMATE-DpurchaseddigitalrecordingsystemtocontrolMotouchin,chintothesmallestvolume0.116ugm,acompleteautomaticgrindingcyclefunctions.MKY7650/0101carrynoodlesgrinderisfullyautomaticdigitaldoubletechnicalcooperationwithIraliancompanyViottoproductsusingSinmensSimaticS5-115UprogrammablecontrollercontrolCRTdisplay,machinetoolsleft.rightMotoudrivenbythetwoaxisDCservoelectrical,machinetoolscapableofmanualandautomaticgrindingcycleofadjustmentoptions.EquippedwithItalianMaerbosiE9-measurementsystems,thefirsttwomeasurements,ameasurementgrindingwheel,grindingwheelwearandtearoffeedbacktothecontrolsystem,AbrasiveWheelscompensation;Anothermeasureafterherfirstmeasuremrntsgringing,andmeasurementsgrinding,sandmeasutementsofthecontrolsystemintotheservocompensationforelectrical;LeftandrightMotouusedforpositionmeasurementViottorastercontrol,Havingachievedawholesetsfromtheexpectedcompletionoftheentireloopgringdingandfullyautomaticprocessing.HZ-050CNCdigitallinearrollingguidededicatedgrinderistheShanghaiScienceandTechnologyfortheproductionofkeyindustrialprojectsinthethirdresearchanddevelopmentprojectdedicatedgrinder.Bothfuctionalandshapedgrindingflatgrindingfuction,andithasadoptedtheU.S.companyA-B8400MPdigitalproductionsystem,aseven-kandigitalaxismachinetools,X,Y,ZintothreerootsMotoutoaxleandU,V,W3rootgrindingwheelrepairaxledirectcontrolbythesystem,AnotherQforthehorizontalgrindingwheelhorizontalaxisintothe(one-dimensionalwithgrinding)throughSLCprogrammablecontrollerpluswifepositioning