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version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 1 / 16 sms demag ag all rights reserved 1 profibus interface description remarks: in the reference value telegram the status word 2 (sw2) and in the actual value telegram the control word 2 (cw2) are customized functions realized with the mpba multiblock programming application software from abb. inside the status word bit 2 ist used for as toggle bit for communication. this bit is toggled from tcs system with a cycle time of approx. 0.05 to 0.5 sec. this value is inverted and send back to the tcs system in the control word 2 (cw2) bit 7. if the inverter dont detect any status change in the status word 2 inside a window time (approx. 1 sec set as parameter) a e-stop of the drive has to be generated. version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 2 / 16 sms demag ag all rights reserved 2 reference value telegramm (ppo5) to acs 800 / 600 inu (inverter unit) acs 800 / 600 inu (inverter unit) pb communication (pp05) with tcs level 1 system word id name description range unit 100% = abb reference 1 pke pke parameter identification 2 ind ind parameter index 3 pwe(h) pwe (h) parameterwert high 4 pwe(l) pwe (l) parameterwert low 5 pzd1 mcw main control word (mcw) 0-65535 bitcoded 6 pzd2 speed ref. value 20000 % max motor speed 7 pzd3 torque ref. value (torque ref b) if the drive is running in speed control the value is set to zero by the overriding system. 10000 % motor nominal torque. 8 pzd4 acw_1 aux control word 1 (acw_1) 0-65535 bitcoded 9 pzd5 load compensation additional torque ref value remark: see note in abb docu 10000 % motor nominal tourque 10 pzd6 spc torq max max. speed controller output 10000 % motor nominal tourque 11 pzd7 spc torq min min. speed controller output 10000 % motor nominal tourque 12 pzd8 gd gd damping factor (not used) 32768 +- 10 = 1 knm/rpm 13 pzd9 nrefgd n refgd speed ref. value for damping function (not used) 20000 % max motor speed 14 pzd10 cw2 controlword2 (cw2) note: i(f acs 600/800 the 0-65535 bitcoded version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 3 / 16 sms demag ag all rights reserved mpba multiblock programming is used) - definition of status- and control words see next pages: main control word (mcw) acs 800 / 600 inu (inverter unit): bit value=0 value=1 description abb reference sim 0 on cmmand 0 off command (discharging) 1 on command to ready run (charging) 07.01 1 no off2 (no emercency off) 0 command to on inhibit“ state 1 no off2 (emergency off or coast stop) 07.01 2 no off3 (no emercency stop) 0 command to on inhibit“ state drive will be stopped by emergency stop mode, lv-cb will stay closed 1 no off3 emergency stop ( stop by torque limit) 07.01 3 run (inverter enable) 0 command to stop (stop by coasting) 1 command to rdy ref“ -state 07.01 4 ref. ramp output not forced to zero 0 speed ramp output is forced zero 1 no other activities 07.01 5 ref. ramp output not in hold 0 speed ramping stopped. 1 no other activities 07.01 6 enable setpoint (ramp input is not forced to zero) 07.01 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 4 / 16 sms demag ag all rights reserved 0 speed ramp input is forced zero. 1 enable setpoint 7 fault reset 0 no significance 1 fault resetting with a rising edge 07.01 8 inching1 (jogging +) 0 . 1 constant speed 1 defined by a parameter 07.01 9 inching2 (jogging -) 0 . 1 constant speed 1 defined by a parameter 07.01 10 remote control request from level1 0 no control from overriding system, only off commands are valid 1 overriding control system is requesting to control the drive 07.01 11 reserved 07.01 12 reserved 07.01 13 reserved 07.01 14 reserved 07.01 15 reserved 07.01 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 5 / 16 sms demag ag all rights reserved aux control word 1 (acw_1) acs 800 / 600 inu (inverter unit): bit value=0 value=1 description default abb reference acs 600 sim 0 restart_dlog 0 1 restart data logger (rising edge) 0 07.02 0 1 trigg_logger 0 1 data logger triggering (rising edge( 0 07.02 0 2 ramp_bypass 0 1 bypass ramp speed 0 07.02 0 3 bal_ramp_output 0 1 force command for speed ramp output 0 07.02 0 4 flux_on_dc (flux off:set this bit and mcw bit3 to 0) 0 1 flux on dc. 0 07.02 0 5 flux_on 0 1 flux on (zero torque) 0 07.02 0 6 hold_ncont 0 1 integral part of the speed control is frozen 0 07.02 0 7 window_control false = add control, true = window control 0 add control 1 wondow control 0 07.02 0 8 bal_ncont 0 1 force command for speed controller output 0 07.02 9 sync_command 0 1 position counter: synchronise command 0 07.02 0 10 sync_disable 0 1 position counter: synchronise disable 0 07.02 0 11 reset_sync_rdy 0 1 position counter: rest of synchronous ready command 0 07.02 0 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 6 / 16 sms demag ag all rights reserved 12 (reserved) 0 07.02 0 13 (reserved) 0 07.02 0 14 (reserved) 0 07.02 0 15 (reserved) 0 07.02 0 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 7 / 16 sms demag ag all rights reserved control word 2 (cw2) acs 800 / 600 inu (inverter unit): bit value=0 value=1 description default abb reference acs 600 sim 0 brake control 0 brake close command 1 brake open command (remark: not used) 0 1 toggle bit communication (cycle time appr. 0,5 s); adjusted timeout in the drive = 2 s, then the drive system activates an internal e-stop 0 / 1 2 auxiliary on / off acs 600 0 auxiliary off 1 auxiliary on starts all auxiliary devices (motor fan, lubrication. pumps, jecking pumps) of one drive, if the drive is not on. (the drive (inu) usually starts and stops the auxiliary devices by itself regarding with the on command in the mcw from the overriding system. for acs 600/800 without motor fan, hydraulic or lubrication system, the function is not used. 0 3 4 5 6 7 8 9 10 11 12 13 14 15 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 8 / 16 sms demag ag all rights reserved 3 actual value telegram (ppo5) acs 800 / 600 inu (inverter unit): acs 800 / 600 inu (inverter unit) pb communication (pp05) with tcs level 1 system wortnr . ken-nun g bezeich-n ung beschreibung werte-be reich einheit 100% = abb reference 1 pke pke parameter identification 2 ind ind parameter index 3 pwe(h) pwe (h) parameter high 4 pwe(l) pwe (l) parameter low 5 pzd1 msw main status word (msw) 0-65535 bitcoded 6 pzd2 motor speed actual motor speed filtered 20000 % max motor speed 7 pzd3 motor torque actual motor torque 10000 % motor nominal torque 8 pzd4 apsw ap satus word (apsw) 0-65535 bitcoded 9 pzd5 limit word 1 0-65535 bitcoded 10 pzd6 motor rms current measured motor current absolut value (rms) 32767 10 = 1a nominal current 11 pzd7 torque ref 2 final torque reference from the speed controller chain 10000 % motor nominal torque 12 pzd8 motor temp est calculated motor temperature is used for motor overtemperature protection 32767 c 13 pzd9 alarm word 1 0-65535 bitcoded 14 pzd10 sw2 status word 2 0-65535 bitcoded version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 9 / 16 sms demag ag all rights reserved (sw2) note: (if acs 600/800 the mpba multiblock programming is used) - definition of status- and control words: main status word (msw) acs 800 / 600 inu (inverter unit): bit value=0 value=1 description abb reference sim 0 ready on on_rdy (ready to accept on command) 0 not ready to switch on 1 ready to accept command: on 08.01 1 ready run rdy (ready to accept run command) 0 not ready 1 ready to accept command: run (ready to start the drive) 08.01 2 ready ref run (ready to accept references) 0 operation inhibited 1 operation enabled (running) (ready to accept all references) 08.01 3 tripped (fault) 0 no fault pending 1 fault (drive is tripped because of some fatal fault) 08.01 4 no off2 (emergency off is not active) 0 off2 (emergency off) active 1 nooff2 08.01 5 no off3 (emergency stop is not active) 0 off3 (emergency stop) active 1 nooff3 08.01 6 on-inhibit on_inh (on command must be set to 0) 0 1 switch on inhibit (on command must be set to 0) 08.01 7 alarm al 0 no alarm active 1 alarm (some alarm active) 08.01 8 at setpoint no_dev 0 actual value differs from reference value (= is outside tolerance band) 1 setpoint/act. value monitoring in the tolerance (actual value equals reference value, is within tolerance band) 08.01 9 remote control is active plc_req 0 local control (drive control location: local , by panel or dw) 1 remote control (drive control location: remote) 08.01 10 actual speed 0 0 actual frequency or speed value is within supervision 1 actual frequency for speed value equals or is 08.01 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 10 / 16 sms demag ag all rights reserved greater than supervision limit (par. 50.10). (valid in both directions regardless of setting of par. 50.10.) 11 reserved 08.01 12 internal interlock (motor par. typed and no prev. of unexpected start-up) 0 1 motor par. typed and no prev. of unexpected start-up 08.01 1 13 reserved 08.01 0 14 reserved 08.01 0 15 communication lost ch0 1 communication lost ch0 (npba-12, npba-80) 08.01 0 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 11 / 16 sms demag ag all rights reserved ap status word (apsw) acs 800 / 600 inu (inverter unit): bit value=0 value=1 description abb reference sim 0 08.02 0 1 ready for start 0 1 a drive is ready for immediate start 08.02 0 2 running 0 1 a drive is running 08.02 0 3 magnetized 0 1 a flux has been formed in the motor 08.02 4 modulating 0 1 igbts are switching voltage to the motor 08.02 0 5 sync_rdy 0 1 position counter synchronous ready status 08.02 0 6 1_start_not_done 0 1 not started after the setting of group 99 08.02 0 7 identif_run_done 0 1 motor identification run has been completed 08.02 0 8 start_inhibition 0 1 prevention of unexpected start-up is active 08.02 0 9 limiting 0 1 control at a limit (see signal 8.03-8.04) 08.02 10 torq_control 0 1 drive is torque controlled 08.02 0 11 zero_speed 0 1 motor actual speed is below zero speed lim. 08.02 12 internal_speed_fb 0 1 internal speed feedback selected for spd ctrl 08.02 0 13 alarming 0 1 an alam is activ 08.02 0 14 faulted 0 1 a drive is tripped 08.02 0 15 08.02 0 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 12 / 16 sms demag ag all rights reserved alarm word 1 acs 800 / 600 inu (inverter unit): bit value=0 value=1 description abb reference sim 0 start inhibi 0 1 preventation of unexpected start-up active 09.04 0 1 em stop 0 1 emergency stop function has been activated di1=0 09.04 0 2 0 1 09.04 0 3 motor temp 0 1 overtemperature alarm of the thermal module 09.04 0 4 acs 600/800 temp 0 1 power plate overtemperature 09.04 0 5 encoder err 1 0 1 pulse encoder error 1. see param. 50.50 09.04 0 6 encoder err 2 0 1 pulse encoder error 2. see param. 50.17 0 7 dio alarm 0 1 basic digital i/o alarm (rmio) 09.04 0 8 aio alarm 0 1 basic analouge i/o alarm (rmio) 09.04 0 9 ext dio alm 0 1 external digital i/o alarm (rdio) 09.04 0 10 ext aio alm 0 1 external analouge i/o alarm (raio) 09.04 0 11 ch2 com los 0 1 ch2 master / follower link communication error 09.04 0 12 0 1 09.04 0 13 0 1 09.04 0 14 earth fault 09.04 0 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 13 / 16 sms demag ag all rights reserved 0 1 earth fault / current unbalance with parallel connected drives 15 0 1 0 limit word 1 acs 800 / 600 inu (inverter unit): bit value=0 value=1 description abb reference sim 0 torq_motor_lim 0 1 08.03 1 spc_torq_min_lim 0 1 08.03 2 spc_torq_max_lim 0 1 08.03 3 torq_user_cur_lim 0 1 08.03 0 4 torq_inv_cur_lim 0 1 08.03 0 5 torq_min_lim 0 1 08.03 6 torq_max_lim 0 1 08.03 7 tref_torq_min_lim 0 1 08.03 0 8 tref_torq_max_lim 0 1 08.03 0 9 flux_min_limit 0 1 08.03 0 10 freq_min_limit 0 1 08.03 0 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbcpl_rqb_v001_chapter4_inverters.doc page 14 / 16 sms demag ag all rights reserved 11 freq_max_limit 0 1 08.03 0 12 dc_undervolt_lim 0 1 08.03 0 13 dc_overvolt_lim 0 1 08.03 0 14 torque_limit 0 1 08.03 0 15 freq_limit 0 1 08.03 0 version 2007-08-09 bssb tcs cold plate leveler d:databssb07 basic engineering09.08.07cplbssbc

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