试产与controlrun教材forpm.ppt

2019/4/25,prepared by: joan.h,1,試產與control run,一. 基本知識介紹,二. 試產,三. CONTROL RUN,2019/4/25,prepared by: joan.h,2,BTO (BILL TO ORDER)架構 大量的流水線 大量的訂單(A/M OR FORECAST) 大量的人力 足夠時間的備料,CTO(CONSUMER TO ORDER )架構 時間太短 網上購買 樣式多樣 量少的可憐 不需太多人力,公司運作模式,2019/4/25,prepared by: joan.h,3,OEM: Original Equipment Manufacture 客戶品牌,客戶設計,自已生產 (如NEC,DEL),ODM: Original Design Manufacture 客戶品牌,自已RD設計,自已生產 (如聯想,富士通,BBY),公司運作模式,2019/4/25,prepared by: joan.h,4,產品及BU介紹,SBU-(SYSTEM BUSINESS UNIT) PC(CASE KIT )傳統機箱: MUFI,BLUFORD SERVER (如: GROVER,FJ2),NBU-(NEW BUSINESS UNIT) LCD MTR , IA, BOOK ST (桌上型電腦) 如: 17AE,15VX,FJ,16MATE等),PBU-(PORTABLE BUSINESS UNIT) Note Book ( 8640,SHARK,WEASEL等COB廠產品),2019/4/25,prepared by: joan.h,5,試產與CONTROL RUN,試產: 一般稱為: PIOLT RUN PIOLT RUN 之前的一些測試有時會叫TRY RUN 此都為新產品導入時的試產的叫法.,CONTROL RUN: 一般稱為: 控制生產 此為產品於量產中由於某些原因需要做一些受控的試產證明一些決議是及判定一些材料是否符合要求.此產品試完后必需等ECR通過才可正試出貨,2019/4/25,prepared by: joan.h,6,NEW PRODUCT PIOLT RUN,EVT: Engineer verify TEST(工程師檢驗測試) 一般用MOLDCUP產品,台數薛約10SETS,DVT: Design verify TEST (設計檢驗測試) 針對RD的設計做測試檢驗 一般約100SETS左右,PVT: Process verify TEST (小批量生產測試) 主要針對制程及作業員熟習產品用做試產,一般約200-1000左右,2019/4/25,prepared by: joan.h,7,NEW PRODUCT PHASE IN FLOW,Production plan,TW EVT,PMM in charge,MTC DVT,MTC PVT,MTC MP,RD in charge,P/L in charge,Transfer Sample BOM data,TEST,TEST,TEST,ok,ok,ok,China DVT,china PVT,China MP,ok,ok,China EVT,Product build Make product Insp. Product name make transfer plan Plant all stage date,Engineer try,A-TEST SAFETY TEST EMI TEST,RAD TEST CAD TEST SAFETY TEST EMI TEST,CAD TEST RAD TEST EMI TEST SAFETY,P/L operate try Technology transfer to P/L engineer,P/L operate try R&D support,MSL PMP & RD in charge,P/L in charge,CAD TEST RAD TEST EMI TEST,CAD TEST RAD TEST EMI TEST,All engineer study sample PE test study,and make TPI IE study manufacture flow And make MPI Me study Mechanic parts PQE make QII,RD support Engineer pre-DVT Technology transfer to p/l,First MP pilot run,Lead time: one month,MSL PLANT,TWN PLANT,Tooling make stage,Tooling final,If engineer change, modify tooling,Transfer TOOLING TECHNOLOGY,Transfer tooling flow,如是OEM客戶則用MOLDCUP產品由RD做好給客戶,2019/4/25,prepared by: joan.h,8,Tooling Transfer Flow,ID,R&D,TOOLING VENDOR,HAN TONG,ITL,RQ CUSTOM,MSL W/H,P/L,MIC ID,MIC RD,TOOLING VENDOR,RD & SQA,TOOLING VENDOR,HAN TONG,ITL,MSL CUSTOM,MSL W/H,P/L,ID,RD,Vendor,RD& SQA,Design,Release Drawing,Open tool,Leatime: 45 days,Vendor,RQ CUSTOM,HAN TONG,approval,ITL,Provide packing data, tooling data, tooling drawing, tool net weight,length, high, width dimension,Packing tool,RQ CUSTOM,MSL W/H,P/L,Invoice ,packing,MSL CUSTOM,Invoice ,packing MSL custom apply contact lead time: 15 days,Follow packing and contact validate, send the tooling carry list to msl custom,If arrive befor18:00, 22:00 will shipped, lead time: 12H,Lead time: 3 days,TWN漢通目前負責任人為 付淑婷(Nicole ext: 824-1297 新竹),香港由進鐵公司幫忙處理,注: 提供的packing data, invoice cost需提供美金,需有模具的淨重,2019/4/25,prepared by: joan.h,9,MSL APPROVAL Tooling and Modify FLOW,W/H,P/L,MSL tooling room,Adjust machine,Engineer,RD, SQA,PQE,P/L,W/H,P/L,MSL TOOLING room,Adjust machine,engineer,PQE,RD, SQA,P/L,MSL TOOLING room,W/H,P/L,MSL tooling room,Adjust machine,Pull out,Engineer,inform,Plant tooling part removing packing, and check tooling structure,Put up tooling , and adjust machine, try produce 50times, remark tooling,Complete 3B approval: IE: MPI,PMP, flow chart ME: TVR PQE: FAP, CPK,RD, SQA,PQE,P/L,MSL tooling room,MSL tooling room,Approval 3B data, complete try tool record, and sign try sample,Release M/P information,M/P,OK,OK,BUG,Release modify tool notice Release ECO,Release modify tool notice IE release MN,Modify,try,approval,approval,NG,NG,MODIFY FLOW,TRANSFER FLOW,Brush oil,如模具由大陸漢達開則此流程在試模中完成 修模則由模具廠負責,2019/4/25,prepared by: joan.h,10,ALL DEP. WORK,PM: KICK OFF MEETING HOLD REVIEW MEETING HOLD(BEFOR RUN ) BOM COMP. DATA AND EQUIPMENT FOLLOW RUN IN SCHEDULE FOLLOW MATERIAL FOLLOW PLAN RUN IN SEND RUN REPORT REVIEW MEETING (AFTER RUN) TEST 追蹤 3B承認資料的追蹤,2019/4/25,prepared by: joan.h,11,ALL DEP. WORK,ME: 機構材料的追蹤承認(含油漆,及包材) 機構問題的發現及處理 治具的設計與跟摧 試模的跟摧及確認 模具的承認,FAI 的制作 測試結果的跟蹤及確認,IE: BOM 與SAMPLE 的核對 材料的核對 MPI的編寫 操作員的培訓 治具需求的提出或制做 試產時BUG的解決及發現,2019/4/25,prepared by: joan.h,12,ALL DEP. WORK,PE: SAMPLE的測試 測試程式的確認 測試流程的安排 TPI的編寫,作業員的培訓 試產材料的確認 測試治具的制作 BUG 的發現及解決,PQE: SAMPLE的確任 QA檢驗規范制定(QII) 檢驗員的培訓 試產中問題的發現(FOLLOW SPEC.) 量產的通知 CPK 的制作,2019/4/25,prepared by: joan.h,13,Control Run,FLOW CHART,CAUSE,2019/4/25,prepared by: joan.h,14,CONTROL RUN CAUSE,COST DOWN,2ND SOURCE,ENGINEER CHANGE,CUSTORMER REQUEST,2019/4/25,prepared by: joan.h,15,CONTROL RUN FLOW CHART,PM,CONTROL RUN MEETING,CONTROL RUN SHEET,需求部門,P/L,TEST,REVIEW,提出需求,RESULT,有關到要技服做測試的必需要求技服人員參加並在SHEET上注明測試相目,2019/4/25,prepared by: joan.h,16,針對CONTROL RUN 須知:,目的何在,誰的要求,如需新材料,材料由何而來 廠商提供? 物管下單采購?,從何制程開始CONTROL RUN,需要做何種測試,需要客戶確認嗎,如要正式導入必需要發 ECR 更改,joanpmsop表單表PM-INS-21A.shs,2019/4/25,prepared by: joan.h,17,COTROL RUN 中職責,PM/PMP:,主要為主導及督促CONTROL RUN 的各階段執行及結果. CONTROL RUN 的 准備會議召開 CONTROL RUN 的計劃安排 試產進度追蹤 試