SupplierPeranceDevelopmentProcess-PPAP(1).ppt

SupplierPerformanceDevelopmentProcess,Task15PPAP,Task15:PPAP,2,20-Sep-99,TaskDescription,ProductionPartApprovalProcess(PPAP)Productionpartsaremanufacturedattheproductionsiteusingproductiontooling,gaging,equipment,operators,etcPartsfromproductionrunareanalyzedTestresultsandrecordsfromAPQParesubmittedwithPartSubmissionWarrant,PPAP,Task15:PPAP,3,20-Sep-99,Purpose,Forthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements,Task15:PPAP,4,20-Sep-99,SomethingChanged,Application,AIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewpartCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling&equipment,Task15:PPAP,5,20-Sep-99,Methodology,BuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaultlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL.xlselectronicsubmissionrecommended,ApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus,Task15:PPAP,6,20-Sep-99,DFMEAControlPlanEarlyProductionContainmentPlan(Pre-LaunchControlPlan)ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation&scopeRestricted&ReportableMaterialsformInterimWorksheet,ifrequired,SupplierDataReceived,WarrantAppearanceApprovalReport(AAR),asrequiredSamplePartsPrint/DesignRecordEngineeringChangeDocumentsCheckfixtures/aidsProcessFlowDiagramPFMEA,Task15:PPAP,7,20-Sep-99,PPAPReviewChecklist,DelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist,Task15:PPAP,8,20-Sep-99,FlowChart,LinkageofProductCharacteristicsfromDFMEAtoOperationalStepsOperationnumbersconsistentwithPFMEA,ControlPlan,OperatorInstructionsEnsureidentificationofinspectionandreworkUseA-6ProcessFlowChartchecklistinAPQPmanualtoevaluate,Task15:PPAP,9,20-Sep-99,PFMEA,LinkagewithDFMEA,ProcessFlow,ControlPlan,OperatorInstructions,etcDegreetowhichhighRPNsareaddressedwithpreventivestrategiesActionPlansassigned,implemented,effectivenessassessedandRPNrecalculatedUseA-7ProcessFMEAchecklistinAPQPmanual,RPN=504,Task15:PPAP,10,20-Sep-99,DFMEA,Assessfeasibility,risk,designintentissuesConfirmmanufacturingprocesscapabilityconsideredFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA-1DesignFMEAchecklistinAPQPmanualtoevaluate,Task15:PPAP,11,20-Sep-99,ControlPlan,EnsureControlPlanisalignedto,andcorrelateswith,DFMEA,ProcessFlow,PFMEAControlMethodsappropriatetovariationtype(s)IncorporatesLessonsLearned,StatisticalDataUseA-8ControlPlanchecklistinAPQPmanualtoevaluate,Task15:PPAP,12,20-Sep-99,Pre-LaunchControlPlan,EarlyProductionContainmentrequirementsAdditionalcontrolsincludedforproperdurationorquantityPFMEAandstatisticaldatausedtodeterminewhatadditionalcontrolsnecessaryshorttermcapabilitylongtermcapabilityonsimilarprocess,Task15:PPAP,13,20-Sep-99,ProcessCapabilityStudies,Task15:PPAP,14,20-Sep-99,MSAStudies,MeasurementuncertaintydeterminedGageR&R,Bias,Stability,andLinearityGageR&Racceptanceguidelines30%unacceptable,measuringsystemneedsimprovementVerifystudyperformedcorrectly,Task15:PPAP,15,20-Sep-99,PartSubmissionStatus,FullProductionApprovalInterimApprovalAuthorizeshipmenttoDelphiwithoutFullProductionApprovalCorrectiveActionPlanisrequiredRejectedCorrectedsubmissionrequiredbeforeproductionquantitiesmaybeshipped,Task15:PPAP,16,20-Sep-99,InterimPartClass,Apartsfromproductiontoolingandmeetspecs,notallPPAPrequirementshavebeenmetBpartsfromproductiontoolingandrequirereworktomeetspecs,Cpartsnotfromproductiontooling,partsmeetspecsDpartsdonotmeetspecsEpartsdonotmeetspecsandvehicleswithclassEpartsrequireretrofittomakethemsaleable,Task15:PPAP,17,20-Sep-99,Summary,AIAGPPAPmanualdefinesrequirementsAPQPProductandProcessValidationSuppliersubmitsPPAPtoproperlevelPPAPpackageevaluatedandstatusdeterminedSupplierandDelphimanufacturingsitenot