外文翻译--Movax说明手册

附录三 英文资料翻译及原文 Movax 说明手册 目录 SP 20 - SPH80 中文 V 100603 1. 简介 2. 液压系统及功能 3. 安全指示和保修事项 4. 操作前的 基本检查 16 5. 提伸桩至垂直位置 6. 搬运桩 7. 挖掘机斗杆力 8. 液压系统空气的净化 9. Movax 和 Movax II 的自动操控 10. 手动打桩 10. 手动打桩 11. 实践训练 错误 !未定义书签。 12. 保修注意事项 13. 可选零件 14. 实用性建议 15. SPH80 型号中“锤击桩”命令的修改的介绍改变相位 错误 !未定义书签。 16. Movax SP W/SPH W 型号的特别提示 下夹桩爪液压缸垫片 附录 1 Movax/挖掘机适配器 附录 2 1.简介 独特性在于它的侧面性，侧面工作允许在其他同类产品无法工作的地方工作（如隧道、桥底下、动力线下与那些超过规定高度的地方）。使用 Movax 装置搬运一根 12 米长的桩甚至只须一台普通的挖掘机 认真阅读这本手册 , ,了解使用 Movax什么是允许和安全的 . 本手册中您也可 以从其他使用者的经验中找到有用的提示 随着对 Movax 的不断地研究和改进，它的性能提高了很多并将有更多的改进 在订购 Movax 的备件时请清楚序列号、类型和所有可能做了的变化 . 这些确保你将获得正确的零配件。自动装置的一些地方都有自己的系列号和版本号， 当订购零件时，你也应该注意到。 为了安全的 最大性能的发挥 Movax 的优势，请注意指南中所有安全预防措施 通过培训，操作证书作为一个单独的证明授予操作者。 只有经过 Movax 公司或发行人培训的操作工被允许操作此机器，经过培训后，操作人员必须通过考试（具体见 11 章），通过考试者将颁发操作许可证，这也是授权的条件之一（尤其见第 10 章）。 倾斜油缸 倾 斜 连 接 头 液 压 集 成 块 回转涡轮 U 形架 上夹桩爪 下夹桩爪 振动箱 第 3 钳爪 第 4 钳爪 上 夹 桩 爪 油 缸 回转马达 锁定油缸 下 夹 桩 爪 油 缸 吸 收 橡 胶 块 上 夹 桩 爪 油 缸 振动马达 下 夹 桩 爪 油 缸 1.1 运输过程 把电缆线 B 从显示器上拔出，因为在运输过程中，假如挖掘机接触电源 线， 驾驶室的电脑有可能被烧毁。 1.2 在挖掘机 /Movax/桩上焊接时 焊接之前，关闭电脑和把电缆线 B 从监视器上拔出 1.3 连接器的保护 拔出电缆后，保持连接器的清洁和防止显示器的电源线短路 在拔出电缆前先关闭显示器 当拔出电缆，保护好液压系统连接器及软管，防止污垢进入液压系统 2. 液压系统功能介绍 2.1 钳 每个钳口同时动作 振动时停止钳爪的动作 在使用第四个钳爪时，请特别注意，它张开时其他的钳爪是停止的。 注意：当用第四个钳爪打桩时，只需要一个按钮 2.2 倾斜油缸 倾斜角度 30 度 当振动打桩时总是开启“倾斜浮动”，选自动档二档时将自动开启，在桩被打入 0.5 米时，软件版本 2.86 或更后的版本会自动开启“倾斜浮动” 2.3 振动马达 SP20-60 大约 3000RPM（取决于挖掘机油的流动性） SPH80 大约 4000RPM 需要的油液流动性取决于 Movax 型号，不要超过标准值（参考表 3，第 21页） 注意： SPH80 也有一条泄油管，为了保护马达，它应该最先连接和最后断开。 小心！ SPH80 型的油液流动速度最大是 240 升每分钟。超过最大流量授权将是无效的。 2.4 回转马达 利 用涡轮转动，由于采用旋转接头，所以它的旋转角度是无限的 2.5 锁定油缸（只有 SP40-60 配备） 当提升长重桩时使用（超过 8 米） 使用锁定油缸后， Movax 成为 U 形架和吸收橡胶块，不能负担桩的重量。锁定油缸连接振动马达和 U 形架。 当桩位于垂直位置时，松开锁定油缸。 当使用振动时，液压系统会自动松开锁定油缸，但是有可能不松开，如果你牢牢按住前臂，在振动前，系统将不停核实锁定油缸是否已经打开。 在抓一根超过 8 米长的桩前，记得确保锁定油缸锁定，锁定油缸是人工操作（见第 5 章）。 在没有锁定锁定油缸提升超过 8 米 的桩时，保修服务将失效。 SPH80 没有锁定油缸，但配置更多的吸收橡胶，桩的安全重量为 1000 千克 注意：如果移动 U 形架上的 4/2 阀（清洗时），确保用同样的方式把它们安装在同样的地方，如果你打开控制钳爪和锁定油缸的阀，请注意阀上线轴的尾端指向旋转接头，否则架子所将不会打开和钳爪将不会锁定在振动时。 2.6 0 度以下启动 Movax 液压油在冷时是稠的（有很大的回路压力） 当温度“冰冻”时，不要振动，否则将损坏液压马达及轴密封 根据挖掘机的指示把油液热起来，当油温达到 20 度时，低 RPM 运行振动（无桩）。振 动 3-5 分钟，加热 Movax 液压系统的油液 3 安全指示和保修条件 3.1 操作人员的安全指示 由下面的例子可以知道， Movax SP 模型能用不能的方式提升和转移桩 从地板上提升桩 提升可能利用侧握 ,下握 ,部分薄板桩使用第四钳爪 . 3.1.1 尾爪（第三爪） 小心！在没有安全链时，不能使用尾爪提升桩至垂直位置 在尾爪离开桩的根部之前，桩必须被牢固固定在地面上。 图 1 图 2 换爪前桩必须固定在地面 如果有桩滑动或下落，不要张开爪。 3.1.2 第四个 钳爪 提升桩（见图 3） A）确保无其他人在工作区域。 B）提升桩最多离地 0.5 米，避免桩撞击其他东西。强烈的撞击将会损坏第四钳爪的螺栓和使桩坠落。 图 3 使用第四爪提升桩 图 4 使用侧爪夹桩 3.1.3 侧爪 桩在其中 A）确保无其他人在工作区域 B）夹桩的中部，然后按住（关闭爪）按钮 2-3 秒以确保已经牢固夹住桩。 C）不要用桩猛烈撞击其他东西 3.1.4 侧爪 从桩的侧面夹桩（见图 5） 注意以下安全防范 :没有安全链时绝不要夹桩的侧面 图 5 不安全的提升桩的方式 图 6 不正确的夹桩方式 3.2 特殊保修条件 1. Movax 操作者必须有资格证书 . (更多见第 1， 10， 11 章 ) 2. 开始提升的过程中 ,必须依照指示进行操作 . (更多见第 2.6 章 ) 3. Movax 应经常使用正确的振动 RPM 和工作压力 (更多见章节 4.3 4.4 表和第 22 页 ) . 4 . 轴承温度不能超过 90 - 100 5. 振动马达内液压 油的数量和质量必须 是正确的 (具体 见章 12.1 ) 6 . 首次换 液压油时间不超 过 20 个小时 . 4操作前的基本检查 4 1 检查油位 检查压桩机的油位使用角度传感器（压桩机的 X=0， 压桩机的 Y=0） 油位必须是在是视油玻璃孔从底部数起的第一个四分之一刻度线到底部之间（看图 8）。用油量超过标准，会导致压桩机使用性能降低。 图 8 油位太高，可能导致温度过高 SPH80 型号的油面观察玻璃的位置见于 24 页。 4.2 检查裂缝和泄漏 确保完成了维修服务。（换油，润滑） 检查软管处是否有泄漏或损坏的地方。 检查抓铲的垫子。必须有 超过 50%的齿空余（见 12 章 4 节）。 仔细检查所有的焊缝 /铁板是否有裂缝。 所有的破损都必须在压桩机使用前修复。 检查并加紧松了的螺钉和水压装置。 注意！ 要认真保持螺钉和水压装置的清洁，在加紧螺钉之前请使用密封胶。 检查电线（电缆）和其它联接装置是否有损坏。 视察外面的吸附橡胶层。 4.3 检查油箱输油线路 确保压力的调整和油缸软管（在 SPH80 型号里包括溢流线路）相互之间都处于合适的状态。如果分离装置的钻孔机油路是开或关的状态或者有分流， 必须保证：油箱的输油管路是打开的！在油箱输油管路关闭的状态下使用压桩 机或导致水压系统的严重受损 尤其是马达部分。 当水压系统替换软管或者进行了其它可能导致空气进入系统的动作之后，一定要把空气抽尽。只要振荡 10-15 秒即可实现。 注意！振荡不能消除柱阀和旋转管里面的空气 （见第 8 章）。在夹紧桩之前仔细检查每个动作。 4.4 检查钻孔机的油的流量和油压。 每工作 750-1000 个小时检查一次油量和油压 .(详见 22 页 ) A） 当行使到地质较软的地方时，选用钻孔机发动机的低转速，但要保证压桩机的振动马达时刻在平稳地运行。（不要引起振动马达的共振） B） 当行驶到地质较硬的路面上时，使用高转速以便加 大油的流量。同时也要保证振动马达运行的平稳性。不过，也不能使压桩机马达每分钟的转速过高。 注意 : 低于 30的油流量可以导致剧烈的共振，从而引发： 使轴承升温 轴承损坏 振杆断裂 5.打桩时角度要垂直 A） 在用夹桩铲夹紧桩之前，检查桩与压桩机是否平行（见图 9）。 B） 在举桩之前，确保夹桩铲卡在桩的内侧（见图 10）。 C） 按下“夹紧”按钮并持续 2-3 秒，使夹桩铲提供了最大的工作输出。 D） 使桩稍微提离地面。（见图 11） 图 9 桩与夹桩铲平行 图 10 夹在桩内侧 图 11 稍微提离地面 MOVAX INSTRUCTION MANUAL TABLE OF CONTENTS SP 20 - SPH80 English V 100603 1. INTRODUCTION 10 2. HYDRAULIC SYSTEM AND FUNCTION 12 3. SAFETY INSTRUCTIONS AND WARRANTY CONDITIONS 4 4. BASIC INSPECTION BEFORE OPERATION 16 5. LIFTING A PILE INTO VERTICAL POSITION 18 6. DRIVING EXTRACTING THE PILE 错误 !未定义书签。 7. EXCAVATOR BOOM FORCE 错误 !未定义书签。 8. PURGING AIR FROM THE HYDRAULIC SYSTEM 错误 !未定义书签。 9. MOVAX AUTOSTEERING AND MOVAX II AUTOSTEERINGMovax 和 错误 !未定义书签。 10. PILING WITHOUT AUTOMATICS 错误 !未定义书签。 10. PILING WITHOUT AUTOMATICS 错误 !未定义书签。 11. PRACTICAL TRAINING 错误 !未定义书签。 12. MAINTENANCE INSTRUCTIONS 错误 !未定义书签。 13. OPTIONAL EQUIPMENT 错误 !未定义书签。 14. PRACTICAL ADVICE 错误 !未定义书签。 15. INSTRUCTIONS TO CHANGE THE “HITTING” DIRECTION OF SPH80 = CHANGING THE PHASE 错误 !未定义书签。 16. MOVAX SP W / SPH W SPECIAL INSTRUCTIONS: 错误 !未 定义书签。 LOWER CYLINDER SHIMMING appendix 1 MOVAX / EXCAVATOR ADAPTER appendix 2 1. INTRODUCTION Movax sheet-piler is unique because of its side-grip. The side-grip allows you to work in places( tunnels, under bridges, under power-lines, and generally wherever the space above the pile is limited) where other competitors cant. By using Movax you can drive even 12 meter long piles with normal excavator. Read this instruction manual conscientiously with thought, to understand what is allowed and safe when using Movax. In this manual you will also find useful hints from other users. Because of the constant research and development performed on Movax, it has been changing during the years and will continue to change in the future. When ordering spare parts for Movax always make sure to inform the serial number, type and all the possible changes that have been done on your Movax. This insures you will receive the correct spare parts. Some parts on the automatics have their own serial-numbers and version-numbers. You should also note them when ordering parts for it. To safely get the maximum benefit from your Movax, please pay attention to all safety precautions mentioned in this manual. Only an operator trained by a Movax manufacturer or distributor is allowed to drive a Movax. After training, the operator must pass a test (see chapter 11.). After passing the test, the operator will receive the operators certificate. This is also a condition of warranty (see especially chapter 10.). The operators certificate is a separate document given to an operator after the training. T i l t C y l i n d e rT i l t J o i n tH y d r a u l i c b l o c kR o t a t i o n g e a rU- F r a m eU p p e r A r mL o w e r A r mV i b r a h a u s e3 r d J a w4 t h J a wU p p e r a r m c y l i n d e rV i b r a M o t o rL o c k c y l i n d e rL o w e r a r m c y l i n d e rA b s o r b i n g r u b b e r sU p p e r a r m c y l i n d e rV i b r a m o t o rL o w e r a r m c y l i n d e r 1.1 During transportation Disconnect the cable B from the display because the computer inside the cab might get damaged if the excavator touches power lines during the transportation 1.2 When welding excavator / Movax or the pile Turn off the computer and disconnect the cable B from the monitor before welding 1.3 Protecting connectors After disconnecting, protect the connector from impurities and see that the power line of the display does not short circuit The display has to be turned off before disconnecting cables Protect all hydraulic connectors and hoses while they are disconnected so that dirt cannot enter the hydraulic system 2. HYDRAULIC SYSTEM AND FUNCTION 2.1 Jaws All jaws move at the same time Close during the vibration When using the 4th jaw, pay special attention because it opens when other jaws close Caution: Only one button is needed to drop a pile from the 4th jaw 2.2 Tilt cylinder Tilting angle 30 Always use tilt floating while vibrating. Driving automatically with Auto II, software version 2.86 or later one will automatically activate tilt floating after the pile has been driven 0,5 meters down. 2.3 Vibra-motor SP 20 - 60 about 3000 RPM (depending on the oil flow of the excavator) SPH 80 about 4000 RPM Needed oil flow depends on Movax Model. Do not exceed oil flow (see table 3, page 21). NOTE: SPH 80 also has a leak line and it should be connected first and disconnected last to protect motors CAUTION! The max oil flow of the SPH 80 is 240 l/min. Exceeding the max oil flow voids the warranty. 2.4 Swing motor Uses worm gear to rotate Movax. Due to rotary joint, the rotation angle is unlimited 2.5 Lock cylinder (ONLY SP 40 60) Use when lifting long heavy piles ( over 8m ) With the lock cylinder, the Movax becomes one with the U-frame and the absorbing rubbers are no longer carrying all the weight of the pile. Lock cylinder connects the vibrating part to the U- frame Disengage the lock cylinder, when the pile is in vertical position The hydraulic system disengages the lock cylinder automatically when vibrating, However, it might not open, if you press Movax firmly with the boom. Always verify that the lock (see pictures 14,15) is disengaged before vibrating. Remember to engage the lock before gripping onto a pile longer than 8m. The locking is always to be done manually (see chapter 5). The warranty will lapse, if piles longer than 8m, are lifted without locking the lock cylinder SPH 80 does not have a lock cylinder, but includes more absorbing rubbers. Safe pile weight is 1000 kg NOTE! If you remove the 4/2 valves above U-frames (for cleaning), be sure to refit them on same places and in same way as they were. If you open the valves which control the jaws and the lock cylinder, note that the grinded ends of the spools of the valves must point towards the rotary joint. Otherwise the frame lock does not open and jaws are not locked during the vibration. 2.6 Starting Movax when the temperature is below 0C Note that the oil is thick when cold (very high return pressure) Never vibrate when the oil temperature is “freezing”, because it will damage the hydraulic motors and shaft-seals. Heat up the hydraulic oil following the excavators manufacturer instructions. When the oil temperature is about 20C, start vibrating with low RPMs (without pile). Vibrate for 3 5 minutes to warm up the oil in Movax and the hydraulic system 3.SAFETY INSTRUCTIONS AND WARRANTY CONDITIONS 3.1. Safety instructions for operator Movax SP models can lift and transfer the pile in different ways, as explained below. Lifting a pile from the ground. The lifting is possible using the side grip, end grip, and with some sheet pilers using the 4th jaw. 3.1.1 End grip (3rd jaw) The pile must be firmly on ground before taking a grip from the end of the pile. Picture 1. Picture 2. CAUTION! Never lift a pile into a vertical position with end grip without a safety chain (see pictures 1 and 2). The pile must be firmly on ground before changing the grip. Do not open the jaws, if there is a danger of pile slipping or falling. 3.1.2 Lifting with the 4th jaw (see picture 3) A) Check that NOBODY is in the working area. B) Lift the pile max 0.5m from the ground, avoid hitting the pile against anything. Strong hit will break the 4th jaw bolts and cause the pile to drop. Picture 3 Lifting with 4th jaw Picture 4 Handling a pile using the side-grip 3.1.3 Side-grip inside the pile (see picture 4) A) Check that nobody is in the working area B) Take grip inside the pile in the middle and press “close jaws” button for 2-3 seconds to ensure that you have a firm grip of the pile. mm C) Dont hit the pile against anything. 3.1.4 Side-grip from the side of the pile (see picture 5) Note the following safety precaution: Never lift a pile without a safety chain when gripping it from the side. Picture 5 Unsafe way to lift a pile Picture 6 Incorrect way to grip a pile 3.2 Special Warranty Conditions 1.Every Movax operator must have operators certificate. (See more on chapters 1, 10 and 11) 2. Start up procedure must be carried out according to the instructions. (See more on chapter 2.6.) 3. Movax should always be used at correct vibration RPM and working pressure (See more on chapters 4.3, 4.4 and table on page 22.) 4. BEARING TEMPERATURE SHOULD N EVER EXCEED 90 - 100C 5. Vibra-house oil quantity and quality must be correct (See more on chapter 12.1) 6. The first oil-change must take place no later than after 20 hours. 4. BASIC INSPECTION BEFORE OPERATION 4.1 Check the oil level Level the Movax using the angle sensors (Movax x = 0 Movax y = 0) The oil level must be between the first quarter from bottom and bottom in the oil sight glass (see pictures 7,8). Using more oil than recommended, will decrease the performance of your Movax Picture 8 (too high oil level,May cause overheating ! ) SPH 80 see page 24 for location of oil sight glass 4.2 Check for cracks and leaks Ensure that maintenance service is done. (oil change, lubrication) Check for any leaks or damage to the hoses. Check the grip pads. They must have more than 50% of teeth left (see chapter 12.4) Check carefully all welded seams / steel plates for cracks ALL CRACKS MUST BE REPAIRED BEFORE ANY USE OF MOVAX! Check and tighten loose bolts and hydraulic fittings Note! Always clean the bolts and hydraulic fittings carefully and use locking glue before tightening the bolts. Check the electric wires (cables) and connectors for any damage. Check visually the absorbing rubbers. 4.3 Check the tankline Make sure that the pressure and tank hoses (in SPH 80 also the leak line) are in correct order. If the excavators pipeline for separate devices has on / off valves or a separate tap, BE ABSOLUTELY SURE, THAT THE TANK LINE IS OPEN! USING MOVAX WHILE TANK LINE IS CLOSED WILL CAUSE SE