大底模具技术术语中英文对照.doc

LN TECH *PFC TERMINOLOGY*LN3-PU/Phylon/Rubber ProcessContents for these three sections of English Version PFC: Phylon Work SheetPH数据表 Components Specification Sheet(Phylon)部件明细单(Phylon) Component Specification Sheet Set Up(Phylon) (此部分无中文) Phylon Midsole SpecificationsPH全插规格 Phylon Preform SpecificationsPH粗胚规格 Preform Drawing粗胚图 Component Specification Sheet Set Up(PU)(此部分无中文) PU Midsole SpecificationsPU全插规格 PU Midsole Specifications IIPU数据表 Components Specification Sheet(PU)部件明细单(PU) PU Midsole Pouring SpecificationPU灌注明细 Outsole Color Schedule本底颜色明细 Outsole Preform Specifications本底粗胚规格 Outsole Pressing Process本底压制流程 Outsole Degreasing Process本底水洗流程*FPU SectionFPU部分*air bag schedule空 气袋分段specific instructions特别说明air bag diagram空气袋图示hardness(skin on)硬度（带皮）density密度elongation延伸率tear撕力tensile拉力split tear撕裂painting喷漆MCS number材料编号mold release agent脱模剂polyurethane聚安脂polyester 聚脂Density must be within NIKE spec and follow weight chart 密度必须符合NIKE要求及重量表No dirty midsole sidewalls yellowing or poor cosmetics due to mold condition.无因模具造成的边墙黄变及外观不良。Correct molded or painted colors per NIKE confirmation.根据NIKE的确认，成型材料及喷漆颜色正确。Correct top/bottom edge trimming within 1mm width allowance.正确修边上部及底部边缘，允许1mm余量。No larger than 5mm diameter internal air voids.(checked by light table)内部气泡直径不可大于5mm(用照明桌查看)No pin holes on cosmetic area larger than 1mm in diameter.外观无直径大于1mm的针孔。Adequate anti yellowing white paint applied to pass NIKE yellowing test.用合适的耐黄变白漆通过NIKE耐黄 变测试。No over spraying of paint into bonding areas and/or below cosmetic boundaries.喷漆不得过量，碰到粘合处或到外观边缘下面。All airbags should not have exposed areas on the component bottom, and no voids larger than 15mm diameter are allowed for all airbags on top area. Any voids in coverage should be filled and buffed.在部件底部不得有空气袋外露，空气袋上部不得有大于15mm的空洞，上部的任何空洞都要补上磨平。Visible airbags should not have visible centerlines twisted by window plugs.空 气袋窗口不得因窗口塞而使中心线扭曲。Correct visible window depth margin of both sides.两边空气袋外露深度一致。Visible airbag plugs should be cleaned to remove/release flashing that causes margin cosmetic problems.外露窗口塞要保持干净，有边料要清除，以免引起外观问题。Visible airbag weld tips that protrude through the PU side wall must not exceed 1mm width, and paint must cover these to avoid visibility.可见的空气袋接头伸入PU边墙不可超过1mm宽，而且上面要喷漆以免影响外观Excess mold release on mold/bottom plates should be removed to avoid poor bonding surfaces on the component.模板上过多的脱模剂要清理干净，以免造成部件表面粘着不良。PU color marbling specs are per confirmed allowance samples.PU颜色按确认的样品。Any skinning of PU on top/bottom of midsole must be buffed off, no side skinning allowed.上下PU脱皮要磨去，两侧不可有脱皮。Correct Hardness in confirmed checking area.在确认的检验部位，硬度正确。inspection specification检验说明pouring position灌注部位stationary固定性mobility流动性toe to heel/heel to toe从前掌到后跟/从后跟到前掌mold angle模具斜度air bag diagram空气袋图示forefoot air bag schedule前掌空气袋分段heel air bag schedule后跟空气袋分段polyester聚脂anti-yellowing painting喷耐黄 变漆PU pouring processPU灌注流程closing the mold盖模going through heat oven/heat channel过烘箱opening the mold开 模demolding脱模vent hole排气孔take out finished products取成品remove flashing清边料spray release agent喷离型剂blow by air gun吹气wipe release evenly擦离型剂put in airbag放空气袋press the middle plate压中框pour per setting time and pour into hole around fore-airbag 依正确秒数灌注，原料需注入BAG前端孔内action must be brisk动作宜轻宜快open the top plate first ,then removable middle plate 先将上盖架起，再将活 动小中框打开 Pull PH out by heel parallel with air bag window plug, report immediately if any mold problem, PU rotten or stick to the mold and lack of material. 用手抓PH后跟，用力方向与窗口塞平行，发现模具不良，烂料，粘模,失 肉立即反映。against the direction of vulcanizing line逆着硫化线方向using bamboo tools使用竹制工具Ensure the PH part size must be the same as mold, reject the defect PH part 注意PH号码与模具号码一致，剔除不良品Exactly insert the airbag to fit mold window plug, left window first, then close the middle plate.将PH确实钩入窗口塞，先将左边窗口钩入再放下中框Press the airbag to fit mold window plug with clean gloves on.戴干净手套，将BAG确实压好，保持BAG与窗口塞吻合PU process after de-moldingPU脱模后处理流程marking the production date写记号quality inspection质检mending修补removing the blow-by洗溢料100% inspection全检packing包装middle plate中框midsole hand-painting全插描漆blowing发泡blowing agant发泡剂deformation变形anti-yellowing耐黄 变wedge半插shortage短少，缺陷texture咬花hairy毛边hardness硬度printing移印，印刷blowby溢料cavity模穴demolding脱模tank料桶delaminating脱胶color swatch色卡chamber漏斗/搅拌室catalyst催化剂isocynate异氰酸盐release离型剂lubricate润滑剂venting 排气pin hole针孔cosmetic/appearance外观specific gravity/S.G.比重shrinkage缩水strainer搅拌器polyol多元醇reactor反应器oxidation氧化作用PU plugPU块group of pin holes麻面color shade/inconsistency/color variation色差PU void包风flash边料Teflon coating喷铁氟龙sand-blush喷砂gear齿轮compressor空压机innersole board蒙贴士cylinder气缸rotation循环 ，旋转coloring agent着色剂UV stabilizer抗UV(黄 变)剂filler填充剂thermal stabilizer热安定剂rigid foam硬质泡棉flexible foam软质泡棉elastomer弹性体thermosetting热固体liquid casting液态浇铸sealant 填缝剂PU curingPU硬化formulating配方法gloss control亮度控制ration比例puffing吹喷作用pot life作业时限section thickness截面厚度surfactants界面活性剂moisture cure水分硬化inhibitor抑制剂heat resistance耐热性mold release脱模剂filter滤网impeller搅拌器*HPH SECTIONHPH部分*All pre-form must be weighed prior to molding在成型前所有粗胚都必须称重preform Skiving diagram粗胚削皮图示preform buffing diagram粗胚磨皮图示buffed preform diagram磨过皮的粗胚图示pressing 压制成型process/conditions流程/条件hot pressing热压mold temp=1400C,time=1模温达140度以上，维持1分钟cooling冷却mold temp=250C模温25度以下cleaning by water用自来水清洗drying in air自然干燥bottom view diagram底部图示lateral view diagram外侧图示medial view diagram内侧图示EVA operating process and attentionEVA操作流程及注意事项align med./lat. from heel for gauge marking 由后跟对准两腰划 糊线roughing edges according to gauge marking line倒弧度use sand wheel to rough the middle area, the jute cloth wheel to skin off the injec.preform and smooth all edges中腰使用砂轮磨斜，射出粗胚表面用麻布轮倒干净，周边倒圆顺trimming process and attention修边流程及注意事项PH inspection processPH检查流程sorting by size 分 号slicing切条skinning off刨皮splitting 对刨slope cutting切片blend混 合kneador利拿机skinning剖皮die cutting裁制edge buffing靠板研磨hole buffing/drilling挖孔forefoot slope cutting前掌削斜preform weighing粗胚磅重stripe cutting切条calendar cutting blade出料刀combine 3 batches of EVA into 1 batch3手料合为1手starter foams/EVA sheet平板tensile strain抗伸应变tensile stress抗伸应力postcure/maturing熟化regrind粉碎再生cross-linking交联作用/架桥green strength生料强度/初期接着力match to batch uniformity每批料的均一性*ERUBBER SECTIONERB部分*outsole color schedule本底颜色明细outsole preform specification本底粗胚规格parts thickness as following 各部位厚度如下RB material can be die cut only after 6-12hour fully drying and cooling胶料须完全干燥冷却6-12小时后方可裁制preform part本底粗胚部位preform formula MCS number本底粗胚配方料号total single weight per size每只总重量total pair weight per size每双总重量outsole pressing process本底压制流程top sidewall上边墙pressing condition 受压条件clean the mold by air-gun before putting into the material 入料前先将模内杂物清除干净roll-press F area logo material轮压F部 位商标料put RB into A,C area then fix mid-plate, secondly E side wall area ,then closing mold and start pre-pressing 入AC部位胶料置隔板，再入E部位边墙胶料，盖模预压recover mold and take out the mid-plate after 25”+/-10 pre-pressing, clean the blow-by 预压25+/-10秒后，开模并取出隔板，清除边料put RB into B,D area, close the mold and start pressing 最后入BD部位胶料，盖模热压make sure the material on A area to be pressed into color dam 将A部位胶料确实挤入隔色沟内keep the mold upside down at least 2 times after 30”+/-10” pressing to avoid air trap热压30”+/-10”后，须将模具上下挤压至少两次以防包气refill material into heel area properly to prevent from deforming.后跟部位适当补料，以防缺料full size run所有号头average usage per part每个部件平均消耗outsole degreasing process本底水洗流程sorting RB by left and right footRB分左右脚RB edge cuttingRB裁边RB trimmingRB修边scissoring剪角RB punchingRB冲孔checking/inspecting检 查packing by dozen配打RB degreased through degreasing machine RB经水洗toluene甲苯RB primingRB上处理剂usable only after 15 minutes drying in air 自然干燥15分钟后方可使用valid for 36 hours有效期36小时priming can not exceed the perforation area.处理剂不可 在冲孔处外露 RB activatingRB上活化剂use silicon pressing pad使用矽利康压垫surface temperature表面温度stamp production date/time盖日期/时间章operating perRB degreasing manual依RB水洗规定操作dry in air for 15 munites自然干燥15分钟D area should be die cut by single layer; keep the cutting board clean to prevent the RB staining. D部位以单层裁制，须注意裁板之清洁，以防胶料污染。hot pressing m/c热压机color bleeding渗色color migration移色using scissors to trim missed punching area 冲孔不到位，用剪刀修剪干净Rubber compoundingRB配料plasticizer可塑剂vulcanizing agent硫化剂accelerator促进剂activator活化剂retarder延迟剂promo