衬里材料性能间接描述.doc

衬里材料性能描述Description of Lining Material Property江苏项目Pickling tanks and storage tanks 橡胶衬里材料选择如下：PRE-CLEANING TANK、PICKLING TANK、RINSE TANK、STORAGE TANK fresh ACID 40m3橡胶衬里胶板牌号为U-640及配套的粘接剂，衬里厚度为5mm硬胶，TANK连接部位P-CIIR-27预硫化丁基胶板及配套粘接剂；STORAGE TANK waste acid (7100m3)橡胶衬里牌号为HY-66及配套的粘接剂，衬里厚度为5mm硬胶。The rubber lining materials for the project Pickling Tanks and Storage Tanks of Changshu, Jiangsu are as follows: 40m3 U-640 rubber lining and supporting adhesive for PRE-CLEANING TANK, PICKLING TANK, RINSE TANK, STORAGE TANK fresh ACID, with a lining thickness of 5mm, P-CIIR-27 precured butyl rubber slab and supporting adhesive for the connective part of TANK; (7100m3) HY-66 rubber lining and supporting adhesive for STORAGE TANK waste acid, with a lining thickness of 5mm.一、U-640胶板特性 . Properties of U-640 Rubber Slab 1、 基本性能1. Key PropertyU-640胶板是以天然橡胶（NR）为基础的硬胶板，它能在硫化罐内用蒸汽或热空气硫化。The U-640 rubber slab is a kind of hard rubber slab based on natural rubber (NR), which can be vulcanized by steam or hot air in vulcanizing tank.U-640这种材料最显著的特点是对无机酸、碱、盐，特别是对盐酸有很好的化学耐性。The most remarkable property of U-640 is that it has very good chemical resistance against mineral acid, alkali, and salt, especially hydrochloric acid.这种衬里材料可在-5+90的温度范围内使用。由于它有很好的耐盐酸性能，所以U-640胶板能在化工和冶金、电力行业使用。如酸洗槽、真空防腐设备等。This kind of lining material can be applied within the temperature range of -5+90. Since its good resistance against hydrochloric acid, U-640 rubber slab may be used in chemical engineering, metallurgy, and electric power industries, such as pickling tank, vacuum pickling device, and so on. 2、 技术数据2. Technical Data 2.1厚度thickness 3mm、4mm、5 mm、6 mm 2.2宽度width 1000mm3、 Mechanical and physical DatePOLYMERUnitValuePolymerNRTensile StrengthMPa20HardnessShore D755Densityg/cm31.42Bonding strengthTo steelMPa6.0Test voltage KV/mm3(max20)Temperature of use90硫化温度Curing temperature143颜色Color 黑色Black以上给出的信息是基于认可的测试结果，代表产品统计数据，但这不能一定保证产品的专门性能。The abovementioned information is based upon approved test results, standing for the statistical data of the product. However, this not necessarily guarantees the special properties of the product.只要确保技术改进不是对产品大的更改，我们将保留不用事先通知修改技术规格的权利。Provided technical improvement will not bring about major changes to the product, we will reserve the right to modify technical specification without prior notice.4、贮藏和运输4. Storage and Transportation 设备内衬用U-640胶板在贮藏和运输时注意以下几点：The following points should be noticed for storage and transportation of the U-640 rubber slab used as equipment internal lining: 4.1设备运输、吊装、安装时轻装、轻放、严禁粗鲁作业。The equipment should be handled carefully during transportation, hoisting, and installation, and rough handling is prohibited. 4.2安装过程中严禁在设备上进行电焊、氧焊等施工作业。In the process of installing the equipment, it is prohibited to carry out work such as electric welding, oxygen welding, etc. 4.3环境温度低于-5时应采取保温措施。Measures for heat preservation should be taken when the temperature is less than -5 4.4设备在贮存和使用过程中严禁与其它化学介质接触，如油脂类物品。During storage and application, it is prohibited to let the equipment contact other chemical mediators, such as oil and fat. 4.5设备应远离火源，及尖锐类物品刮擦。The equipment should be kept away from fire, and scrapes by sharp objects should be avoided. 4.6衬里设备若有损坏必须经专业人员修复方可使用。In case the rubber-lined equipment is damaged, it only can be used after repairing by professionals.二、P-CIIR-27胶板特性 . Properties of P-CIIR-27 Rubber Slab1、 基本性能1. Key propertyP-CIIP-27胶板是氯化丁基胶（CIIR）和乙丙胶（EPDM）为基础的软胶板，它通过专用的粘接剂可以粘到钢、混凝土和其它物质上，它的硫化（分子间的交联）已在我厂完成，所以衬完后不需进行热处理并长时间等待。P-CIIP-27 rubber slab is a kind of soft rubber slab based on CIIR and EPDM, which can be adhered to steel, concrete and other materials by special adhesive. Its vulcanization (cross linking between molecules) has already been finished in our factory, therefore, it is unnecessary to carry out heat treatment and wait for a long time after lining. P-CIIR-27胶板最显著特点是对无机酸、碱、盐，特别是氧化性酸、混酸、盐酸等均有很好的抗酸性。The most evident property of P-CIIR-27 rubber slab is that it has very good acid resistance against mineral acid, alkali, and salt, especially oxidizing acid, mixed acid, hydrochloric acid, etc.这种材料可在-20+90的温度范围内使用。This kind of material can be applied within the temperature range of -20+90. 2、 技术数据2. Technical Data 2.1厚度thickness 2mm、3mm、4 mm、5 mm 2.2宽度width 1000mm 2.3长度length 10m3、Mechanical and physical DatePOLYMERUnitValuePolymerCIIR/EPDMTensile StrengthMPa4.0Elongation at break%350HardnessShore A605Densityg/cm31.35Bonding strengthTo steelKN/m3.9Test voltage KV/mm3(max20)Temperature of use90颜色Color 黑色Black以上给出的信息是基于认可的测试结果，代表产品统计数据，但这不能一定保证产品的专门性能。The abovementioned information is based upon approved test results, standing for the statistical data of the product. However, this not necessarily guarantees the special properties of the product.只要确保技术改进不是对产品大的更改，我们将保留不用事先通知修改技术规格的权利。Provided technical improvement will not bring about major changes to the product, we will reserve the right to modify technical specification without prior notice.4、贮藏和运输 4. Storage and transportation 4.1 P-CIIR-27胶板及配套的专用粘接剂在252可以贮藏18个月。 4.1 P-CIIR-27 rubber slab and equipped special adhesive could be stored in 252 for 18 months. 4.2 P-CIIR-27胶板及配套的专用粘接剂在贮藏、运输、施工过程严禁火源（高度易燃、易爆，且对人体有害）。4.2 P-CIIR-27 rubber slab and equipped special adhesive should be far away from fire in storage, transportation and construction. (Highly inflammable and explosive, harmful for human body)4.3它们严禁在阳光下曝晒，应放置在凉爽、通风良好的地方。4.3 They are forbidden to be insolated in sunlight and should be put in cool place with excellent ventilation.三、HY-66胶板性能 III Function of HY-66 rubber slab 1、基本性能 1. Basic performance HY-66胶板是天然橡胶（NR）和丁苯胶（SBR）为基础的硬胶板，它是通过热水或蒸汽硫化。HY-66 rubber slab is the hard rubber slab based on natural rubber (NR) and butadiene-styrene rubber(SBR), which is cured by hot water or steam.HY-66胶板最显著特点是对无机酸、碱、盐有很好的化学耐性。The distinguished feature of HY-66 rubber slab is the favorable chemical resistance to mineral acid, alkali and salt.这种衬里可在-5+90的温度范围内使用。The lining could be used within -5+90.由于它有很好的耐化学性能，所以HY-66胶板在冶金、化工等行业的大型贮槽等设备的防腐衬里上被广泛使用。如：酸再生设备的贮罐、磷化肥行业贮罐等。Due to its favorable chemical resistance, HY-66 rubber could be widely used in equipment like large-scale tank in industries like metallurgy and chemical industry. For example: stock tank for regeneration of acid, stock tank for phosphor fertilizer industry, etc.2、技术数据2. Technical data 2.1厚度 3mm、4mm、5 mm、6 mm2.1Depth 3mm、4mm、5 mm、6 mm 2.2宽度 1000mm2.2Width 1000mm 2.3长度 3m2.3Length 3m3、Mechanical and physical DatePOLYMERUnitValuePolymerNR/SBRTensile StrengthMpa10HardnessShore D655Densityg/cm31.42Bonding strengthTo steelMpa6.0Test voltage KV/mm3(max 20)Temperature of use90硫化温度 Curing temperature100颜色 Color黑色 Black以上给出的信息是基于认可的测试结果，代表产品统计数据，但这不能一定保证产品的专门性能。The abovementioned information is based on approved test results which could represent the product statistical data. However it does not necessarily assure the special performance of the products.只要确保技术改进不是对产品大的更改，我们将保留不用事先通知修改技术规格的权利。Provided the technical improvement will not bring about major changes for products, we reserve the right to modify technical specification without prior notice. 1、 贮藏和运输4. Storage and transportation HY-66胶板是一种用热水硫化的胶板，是一种对大型防腐设备（无法运输等客观情况）进行现场防腐衬里用胶板，其贮藏和运输注意以下几点： HY-66 rubber slab is cured by hot water, which can be used in large scale anticorrosive equipment (no transportation, etc.) for locale anticorrosive lining. The following points should be noticed in the storage and transportation. 4.1 HY-66胶板及配套的专用粘接剂在202可以贮藏30个天。 4.1 HY-66 rubber slab and equipped special adhesive can be stored in 202 for 30 days. 4.2 当环境温度高于25时在贮藏和运输过程中应采用冷藏措施。 4.2 Adopt cold storage methods in storage and transportation when the surrounding temperature is above 25. 4.3在贮藏、运输、施工过程中严禁在阳光下曝晒，应放置在凉爽、通风良好的地方.4.3 They are forbidden to be insolated in sunlight and should be put in cool place with excellent ventilation.4.4在贮藏、运输、施工过程中严禁火源（高度易然、易爆、对人体有害）。4.4 It should be far away from fire in storage, transportation and construction. (Highly inflammable and explosive, harmful for human body)4.5在施工过程中当环境相对湿度大于80%应采取除湿措施；当环境温度低于8时，应采取加温措施。In construction, adopt dehumidification methods when the relative humidity is above 80%; adopt warming methods when the surrounding temperature is below 8.4.6在施工过程中容器内应足够通风。4.6 Enough ventilated in the container during construction.IV Granite PICKLING TANKS 采用浙江温州洞头的Granite,其物理指标和化学成分如下：PICKLING TANKS use the Granite from Dongtou of Wenzhou, Zhejiang Province, the physical indexes and chemical components are as follows:项目单位指标密度g/cm32.552.65吸水率%1.0干燥压缩强度Mpa200水饱和压缩强度Mpa190软化系数0.9耐酸率%98.8弯曲强度Mpa15.2ProjectUnitIndexDensityg/cm32.552.6