西门子贴片机常见错误及解决方法[1].doc

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芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄羈芇薇薀羇荿蒀衿羆聿芃螅羅膁蒈蚁羄芃芁薇肃羃蒆蒂肃肅艿螁肂膈蒅蚇肁莀芈蚃肀聿薃蕿聿膂莆袈肈芄薁螄肇莆莄蚀膇肆薀薆螃膈莂蒂螂芁薈螀螁肀莁螆螁膃蚆蚂螀芅葿薈蝿莇节袇螈肇蒇螃螇腿芀虿袆节蒆薅袅羁芈蒁袅膄蒄衿袄芆莇螅袃莈薂蚁袂肈莅薇袁膀薀蒃袀节莃螂罿羂蕿蚈罿肄莂薄 1 the most frequent error messages involving the revolver head（包括旋转轴在 0008 "rv/d axis: target position not reached"（目标位置未到达） in case of errors on only one segment: cause: sleeve, segment or incremental disk is contaminated; sleeve turns sluggishly in thesegment.原因：吸嘴光栅盘，段或增加的盘站被污染，吸嘴光栅盘在盘站上旋转缓慢。 remedy: exchange sleeve for one that has been cleaned and clean the segment. 方法：将已经清洁干净的重新换上。in case of errors on a number of segments:cause: o-ring of dp-station defective or contaminated原因：dp轴上的o形圈被污染或有损坏；remedy: clean or, if necessary, exchange o-ring of the dp-station 方法：清洁，如果需要，更换dp轴o形圈。cause: dp-station defective 原因：dp轴损坏remedy: exchange dp-station 方法：更换dpcause: dp station is not functioning原因：dp轴功能没有实现remedy: 方法： check that the connectors are seated securely (and ensure that the cables are laid correctly) 检查连接器连接是否安全固定（确保连线正确安装） exchange dp station (exchanged turning stations which turn out not to be faulty must be exchanged back again). 更换dpcause: the scanning unit on the turning station is faulty 扫描系统（照相机）在旋转处出错。 remedy: exchange the scanning unit 方法：更换扫描系统immediately after exchanging the head or removing the star: cause: incorrect zero point correction of the star原因：修正后的star轴零点位置错误。remedy: check zero point correction of the star and re-adjust if necessary.方法：检查零点位置是否正确，并且需要时，加以调整。 0038 "s-axis: required position not reached"s轴需要达到的位置未达到 cause: star jams or gets hung up. valve sleeve sluggish or not in the correct end position in the valve chamber.原因：s轴的运动受到拖延。电磁阀反应迟缓或则阀门的顶点位置不正确。remedy: push valve sleeve to stop. exchange sluggish valve sleeve and, if necessary, clean the valve chamber. 方法：推压式水阀塞住。更换，若有需要，清洁阀门内部。cause: star hard to turn. star brake contaminated.原因：闸门有脏物。remedy: clean and lightly grease the star brake. 方法：清洁并且在上面轻轻涂上防护油。cause: sleeve not engaged.轴不能使用。remedy: make certain that sleeve correctly seated. 方法：确定其是否正确固定。cause: components in the circular guide.元件总是循环动作remedy: remove components. 方法：移开元件。cause: star motor defective.星型马达损坏remedy: exchange star motor. 方法：更换星型马达。cause: mechanical defect in z-axis. mechanical transitions from circular guide to the jaw (catch) are out of adjustment.在z轴上运动的过失造成。remedy: check mechanics of the z-axis. check by service personnel; if necessary, exchange the head. 方法：检查z轴，若有必要，通过服务人员检查，更换旋转头。 -> flow diagram 生产过程图解： 1.3 95 fiducial missing in position recognition 基准点位置不识别 machine error 机器错误possible causes 可能导致的原因_ the pcb clearance on the pcb conveyor is too great 在pcb传送轨道上放的pcb板太大。 _ the pcb was inserted incorrectly pcb放入不正确_ the pcb fiducial is dirty pcb的基准点脏了。check position of pcb on conveyor 检查传送轨道上pcb的位置_ open the protective cover 打开安全防护盖；_ check the position of the pcb 检查pcb的位置；_ place the pcb on the input belt 将pcb放在传送轨道上；_ close the protective cover 关上安全防护盖；_ press the start button 按下启动按钮； _in the main view, click on the pcb transport icon. 在主菜单中点击pcb传送图标。 _in the pcb transport menu, click on the transport functions icon.在pcb传送菜单中，点击传送功能图标_ using the transport functions menu, transport the pcb to the center belt用传送功能将pcb传送到皮带中间correct conveyor width 修正轨道宽度 in the main view, click on the pcb transport icon 在主菜单中点击pcb传送图标。 in the pcb transport menu, click on the conveyor width icon在pcb传送菜单中，点击轨道宽度图标use the conveyor width menu to reduce the width of the conveyor在轨道宽度菜单中，调整轨道宽度 click on the main view icon 点击主菜单图标 clean the pcb fiducial_ open the protective cover 打开安全防护盖_ remove the pcb and check the fiducial 移开pcb并检查基准点_ carefully clean any oxidated fiducials with a fibreglass pin 用针小心清洁被氧化的基准点_ make sure that the surface of the pcb is clean. 确定pcb表面已经被清洁干净_ place pcb on the input belt 将pcb放在传送口_ close the protective cover 关上安全防护门_ press the start button 按下启动开关_ use the transport functions menu to transport the pcb on the center belt (see above)用传送功能将pcb传送到轨道中间位置。 1.4 229 the input conveyor sensor is not covered 输入传送感应器没起作用 conveyor error 传送错误 possible causes 可能导致原因_ components are jammed in the conveyor or drive belt 元件在传送中或驱动带上被堵塞_ the pcb is jammed on the pcb conveyor pcb在传送中被堵塞_ the sonar proximity switch has moved or is defective 传感器被移动或则损坏_ the sonar proximity switch on the input belt of the next station has moved or is defective.在输入口下一个的传感器被移动或则损坏remove jammed component 移开堵塞元件_ press the stop button 按下停止按钮_ open the protective cover 打开安全防护盖_ check the conveyor and remove any jammed components 检查轨道并且移开堵塞元件_ close the protective cover 关上安全防护盖_ press the start button 按下启动按钮 correct conveyor width 正确设置轨道宽度 in the main view, click on the pcb transport icon 在主菜单中点击pcb传送图标。 in the pcb transport menu, click on the conveyor width icon在pcb传送菜单中，点击轨道宽度图标use the conveyor width menu to reduce the width of the conveyor在轨道宽度菜单中，调整轨道宽度 click on the main view icon 点击主菜单图标 check the sonar proximity switch 检查感应器 in the main view, click on the pcb transport icon 在主菜单中点击pcb传送图标。_in the pcb transport menu, click on the transport functions icon.在pcb传送菜单中，点击传送功能图标from the transport functionsmenu, click on refresh sensor state button the signal statuses of the conveyor belts will be displayed.通过传送功能菜单，点击恢复感应器状态图标，在主菜单的传送界面上将会显示当前状况。1.5 230 the input conveyor sensor is not released 感应器没有传送信息 conveyor error 传送错误 possible causes 可能导致错误_ components are becoming jammed in the conveyor or drive belt 元件在轨道上或皮带上被堵塞。 _ the pcb becomes jammed in the pcb conveyor pcb堵塞轨道 remove the jammed component 移开堵塞元件_ press the stop button 按下停止按钮_ open the protective cover 打开安全防护盖_ inspect the conveyor and remove any jammed components 检查轨道并且移开堵塞元件 _ close the protective cover 关闭安全防护盖_ press the start button 按下启动按钮 correct conveyor width 正确设置轨道宽度 in the main view, click on the pcb transport icon 在主菜单中点击pcb传送图标。 in the pcb transport menu, click on the conveyor width icon在pcb传送菜单中，点击轨道宽度图标use the conveyor width menu to reduce the width of the conveyor在轨道宽度菜单中，调整轨道宽度 click on the main view icon 点击主菜单图标 1.6 401 new nozzle configuration is required 新的吸嘴的配置需求 error in the head reference run 旋转头运行时的错误 machine error 机器错误possible cause 可能导致原因the nozzle configuration differs from the configuration specified in the set-up.在特定的配置中，吸嘴配置不一致。 click on the stop processing icon in the main view 在主菜单中点击停止运行按钮 click on the gantry icon 点击悬臂图标 click on the revolver head nozzle configuration icon 点击旋转头吸嘴配置图标discard all the nozzles 拆下所有吸嘴 click on the nozzle changer configuration icon 点击吸嘴更换配置图标_ click on the open/close lock button 点击打开/关闭锁住按钮_ fill all the magazines with nozzles as described in the set-up specification在吸嘴盒中放满设定配置好的吸嘴_ click on the open/close lock button 点击打开/关闭锁住按钮_ click on the confirm magazine button 点击确定吸嘴盒按钮 click on the nozzle changer configuration icon 点击吸嘴更换配置图标_ click on the pick up button 点击拾取按钮_ exit the menu 退到主菜单 click on the processing icon in the main view 在主菜单中点击运行图标 1.7 694 incorrect nozzle length 错误的吸嘴长度error in the head reference run 旋转头运行时的错误 general error 普通错误possible cause 可能导致原因the nozzle length deviates from the optimum length by more than 0.4 mm吸嘴长度偏移超过正常长度约0.4mm。 correcting the nozzle seating 吸嘴正确对位（见左图）_ wear protective gloves 带上防护手套_ hold the driving surface of the sleeve with your fingers (a) 用手指握住槽的表面（a步骤）_ push the nozzle on as far as the stop and latch in place (b+c) 向下按住并且旋转至停止位（bc步骤）check the nozzle set-up on the revolver head using the line computer在连线电脑上检查旋转头上的吸嘴安装是否到位option 1_ from the control box in the desktop menu, click on the job menu in order to call up the job control menu. 从桌面菜单中选择控制栏，在工作栏中点击工作控制菜单_ in the job list box, click on the last job to be edited 在工作表对话框中，点击最后编辑的工作名 _ click on the services option from the menu bar. the services drop-down menu will appear.在菜单栏中点击维护选项，维护选项弹出下拉框_ click on the results option. 在其中点击结果选项_ click on the nozzle configuration box. the nozzle configuration list will appear.点击吸嘴配置框，吸嘴配置表将显示出来。option 2_ in the file manager, open the nc file of the pcb to be produced last在文件管理器中，打开最后生产pcb的nc文件_ compare the nozzle configuration in this file with the configuration on the revolver head.在旋转头配置中比较吸嘴的配置_ close the file 关闭文档 changing the nozzle manually 手动更换吸嘴_ wear protective gloves 带上防护手套_ hold the tip of the nozzle and pull it from the sleeve (a) 在槽上将原吸嘴取下（a步骤） _ hold the driving surface of the sleeve with your fingers (b) 用手指握住槽的表面（b步骤） _ attach a new nozzle and latch in place (c+d) 装上一个新的吸嘴并且旋紧 （c、d步骤） _ press start button 按下启动开关(1) sleeve (3) latching groove(2) nozzle (4) latching pin 1.8 2173 "s-axis: counting error" 记数错误cause: encoder disk contaminated 原因：读码器磁道脏了remedy: clean the encoder disk 方法：清洁读码器磁道cause: dp station sending malfunction signals 原因：数据处理器发送错误信息remedy: exchange dp station 方法：更换数据处理器cause: brake of star axis moves too easily 原因：轴刹移动太松remedy: exchange star brake. 方法：更换轴刹cause: star motor defective 原因：星型马达故障remedy: exchange star motor. 方法：更换星型马达 1.9 2209 "rv/z axis: i rms current limiting"cause: wrong nozzle set up (wrong length) 原因：吸嘴安装错误remedy: check nozzle configuration, set up correct nozzle ( as per current.ma). 方法：检查吸嘴配置，确定吸嘴安装正确cause: light barrier z bottom defective 原因：z轴底部挡光板故障remedy: exchange light barrier z bottom 方法：更换z轴底部挡光板cause: switching ring of the sleeve sluggish 原因：槽环动作迟缓remedy: exchange sleeve and do not re-use 方法：更换槽并且不能再使用cause: z-motor defective 原因：z轴马达故障remedy: exchange z motor 方法：更换z轴马达cause: z axis jams 原因：z轴堵塞remedy: check whether z axis moves easily 方法：检查z轴移动是否灵活 cause: servo amplifier defective 原因：伺服放大器故障remedy: exchange servo amplifier z axis 方法：更换z轴伺服放大器cause: component in the z toothed belt 原因：元件在z齿带上remedy: remove components from the belt of the z axis, check z-axis guide方法：从z轴皮带上移开元件，检查z轴核心部分 1.10 2210 "rv/d axis: i rms current limiting"cause: sleeve is sluggish 原因：槽行动迟缓remedy: clean segment and sleeve, exchanging sleeve if necessary 方法：清洁槽道，若有需要将其更换cause: dp station defective 原因：数据处理器故障remedy: exchange dp station 方法：更换数据处理器cause: servo amplifier dp axis defective 原因：数据处理轴的伺服放大器故障remedy: exchange servo